Afag Compact Slide CS 8 User manual

Compact Slide
CS 8 / CS 12
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
„Translation“ of the Original Montage Instructions
© Copyright by Afag Automation AG

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These Montage instructions apply to:
Type Order No. TypeOrder No.
CS 8/10-SD 50036720 CS 12/30-SD 50048476
CS 8/30-SD 50035820 CS 12/60-SD 50050602
CS 8/60-SD
CS 8/10-ED
CS 8/30-ED
CS 8/60-ED
CS 8/10-SDA
CS 8/30-SDA
CS 8/60-SDA
50035829 CS 12/90-SD 50050825
50300525 CS 12/30-ED 50300528
50300526 CS 12/60-ED 50300529
50300527 CS 12/90-ED 50300530
50457800 CS 12/30-SDA 50457803
50457801 CS 12/60-SDA 50457804
50457802 CS 12/90-SDA 50457805
Version of this documentation: CS8-CS12-OI-vers. 4.2 gb. 20190312
Symbols:
Assembly and initial start-up must be carried out by qualified Personnel only and
according to these Montage Instructions.
WARNING
Indicates a possible dangerous situation.
Non-compliance with this information can result in death or
serious personal injuries (invalidity).
CAUTION
Indicates a possible dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating
recommendations which don’t affect safety and health of the
personnel.

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Table of contents
1.0.0 EC Declaration for Incorporation (Document original) ....................................... 5
1.1.0 According to: 2006/42/EC .............................................................................. 5
2.0.0 Module Information............................................................................................ 6
2.1.0 Transport and storage (packing and unpacking)............................................ 6
2.1.1 Possibilities of fastening the CS 8 / CS 12 ..................................................... 7
2.1.2 Centering bushings and hole matrix............................................................... 8
2.1.3 Tightening torques moments for screw .......................................................... 9
2.1.4 Slide unit load factors CS 8.......................................................................... 10
2.1.5 Operation time diagrams CS 8..................................................................... 11
2.1.6 Preferred combinations CS 8 ....................................................................... 12
2.1.7 Slide unit load factors CS 12........................................................................ 13
2.1.8 Operation time diagrams CS 12................................................................... 14
2.1.9 Preferred combinations CS 12 ..................................................................... 15
3.0.0 Montage Instructions ....................................................................................... 16
3.1.0 The manufacturer: Afag Automation AG ................................................... 16
3.1.1 Symbols ....................................................................................................... 17
3.1.2 General description...................................................................................... 17
3.1.3 Description of the module ............................................................................ 18
3.1.4 Scope of Supply........................................................................................... 19
3.1.5 Designated use ............................................................................................ 19
3.1.6 Warranty ...................................................................................................... 20
3.1.7 Areas of application...................................................................................... 20
3.1.8 Dimension drawing CS 8.............................................................................. 21
3.1.9 Technical data CS 8..................................................................................... 22
3.2.0 Dimension drawing CS 12............................................................................ 23
3.2.1 Technical data CS 12................................................................................... 24
3.2.2 Pneumatic connection.................................................................................. 25
3.2.3 Preparation for start-up ................................................................................ 26
3.2.4 Notes on elastomer shock absorbers........................................................... 27
3.2.5 Installation of the sensors ............................................................................ 28
3.2.7 Fitting the proximity switch in the module grooves....................................... 29
3.2.8 Start-up of the CS compact slide.................................................................. 30
4.0.0 Maintenance Instructions................................................................................. 31

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4.1.0 Maintenance and servicing .......................................................................... 31
4.1.1 Servicing ...................................................................................................... 32
4.1.2 Fault during operation .................................................................................. 33
4.1.3 Expendable parts for elastomer shock absorbers ........................................ 33
4.1.4 Adjustment of the elastomer shock absorber ............................................... 34
4.1.5 Disassembly and repair................................................................................ 35
4.1.6 Accessories / Spare parts ............................................................................ 36
5.0.0 Disposal........................................................................................................... 37

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1.0.0 EC Declaration for Incorporation (Document original)
1.1.0 According to: 2006/42/EC
Standard: EN ISO 12100:2010 (German Version)
The manufacturer:
Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil
hereby declares that the incomplete machine:
Designation: Compact Slide (pneumatic)
Type: CS 8 / CS 12
Sequential series: Nr.50xxxxxx
- EC Directive: 2006/42/EC
- Standard: EN ISO 12100:2010 (German Version)
- Safety of machinery General principles for risk assessment and risk reduction.
- The special technical documents shall be sent to a reasoned request by
national authorities in printed documents or electronically (pdf).
Applied and fulfilled essential requirements:
- 1.1; 1.1.1; 1.1.2; 1.2.3; 1.3.3; 1.3.6; 1.3.7.1.4.1; 1.5; 1.6; 1.6.1;
1.6.2; 1.6.4; 1.7; 1.7.4; 1.7.4.2;
Who installs this incomplete machine or assemble with other machines, a risk
assessment for its resulting machine which must make the provisions of the
EC directive: 2006/42 /EC.
Norme: EN ISO 12100:2010 (German Version)
Agent:
For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil
Place, Date: Huttwil, 12.03.2019
Siegfried Egli Niklaus Röthlisberger
Managing Director Managin Director
Afag Automation AG Afag Automation AG

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2.0.0 Module Information
2.1.0 Transport and storage (packing and unpacking)
CAUTION
The CS module is packed in the original cardboard box, if the
module is not handled property it may fall out of the box when
unpacking and cause injuries to limbs or squeeze your fingers.
NOTE
Consider please! With each module security is settled a technical
newspaper. This newspaper is to be reas busily by each person with
the module.

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2.1.1 Possibilities of fastening the CS 8 / CS 12
(Mounting the Module)
CS 8
CS 12
Installation of the bottom of the base
body with
Installation of base body, through
bolted with
CAUTION
When the module is installed in a vertical position, the slide
should always be moved, before the installation, into the
lowermost position, since masses that move suddenly can
cause injury.

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2.1.2 Centering bushings and hole matrix
Hole matrix at the CS 8 / CS 12 Compact slide
CS 8 CS 12
Hole matrix
20x20 mm
Hole matrix
30x30 mm
Thread / bore hole
M3
Thread/bore hole.
M4
Centering
bushings (H7)
5x2.5 mm
Centering
bushings (H7)
7x3 mm
Use the centering bushings included in the scope of supply for positioning and insert
these sleeves in the diagonally opposite bore holes of the mounting grid.

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2.1.3 Tightening torques moments for screw
The screws to be used for assembly must at least satisfy the following conditions:
Standard: VDI 2230
Strength: class 8.8
Surface: galvanized blue, oiled or greased
Thread Tightening moments
M3 1,1 … 1,4 Nm
M4 2,6 … 3,3 Nm
M5 5,2 … 6,5 Nm
M6 9,0 ... 11,3 Nm
M8 21,6 … 27,3 Nm
This is an incomplete machine
Assembly of the CS 8 / CS 12 Compact Slide in a system
The series of the CS module is used for the linear, smooth movement of rigidly
mounted loads under the ambient and operating conditions defined for this module,
see Technical data. The CS module can be installed in the horizontal or vertical
position.
NOTE
These Montage Instructions should be read carefully before carrying
out any activity on or with the CS module. The CS module may only
be deployed in accordance with the intended use.
NOTE
Safety instructions
Modifications on the CS module that are not described in these
Montage Instructions or have not been approved in writing by Afag
Automation AG are not permitted. In case of improper changes or
assembly, installation, operation and maintenance or repairs Afag
rejects all liability.

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2.1.4 Slide unit load factors CS 8

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2.1.5 Operation time diagrams CS 8

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2.1.6 Preferred combinations CS 8

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2.1.7 Slide unit load factors CS 12

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2.1.8 Operation time diagrams CS 12

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2.1.9 Preferred combinations CS 12

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3.0.0 Montage Instructions
3.1.0 The manufacturer: Afag Automation AG
Fiechtenstrasse 32
CH-4950 Huttwil
These operating instructions apply to:
Producte name: Compact Slide (pneumatic)
Types: CS 8/10-SD; CS 8/30-SD; CS 8/60-SD
CS 8/10-ED; CS 8/30-ED; CS 8/60-ED
CS 8/10-SDA; CS 8/30-SDA; CS 8/60-SDA
CS 12/30-SD; CS 12/60-SD; CS 12/90-SD
CS 12/30-ED; CS 12/60-ED; CS 12/90-ED
CS 12/30-SDA; CS 12/60-SDA; CS 12/90-SDA
Consecutive Series: No. 50xxxxxx
This is an incomplete machine
Who installs this incomplete machine or assemble with other machines, a risk
assessment for its resulting machine which must make the provisions of the
EC directive: 2006/42 / EC.
Standard: EN ISO 12100:2010 (German version)
Agent:
For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil

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3.1.1 Symbols
Assembly and initial start-up must be carried out by qualified personnel only and
according to these Instructions.
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating
recommendations which don't affect safety and health of the
personnel.
3.1.2 General description
This is an incomplete machine
The series of the CS-module is used for the linear, smooth movement of rigidly
mounted loads under the ambient and operating conditions defined, see Technical
data.
The CS-module can be installed in the horizontal or vertical position.
Modifications on the CS-module that are not described in these Montage Instructions
or have not been approved in writing by Afag Automation AG are not permitted. In
case of improper changes or assembly, installation, operation, maintenance or
repairs, Afag Automation AG rejects all liability.

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3.1.3 Description of the module
1
Base body
3
Stop screw with integrated shock
absorber
2
Slide
4
5
Sensor nuts
Air connection
The CS 8/12 consists of the base body (1) with pneumatic connections and cylinder
and the moveably mounted slide (2).
The stop positions are set by means of a stop screw with integrated shock absorber
(3). The stop positions are queried either by.
▪ a d 3 mm inductive switch (accessories : not included in the scope of supply),
mounted under the stop screw, or.
▪ a proximity switch (accessories : not included in the scope of supply), fastened in
the sensor groove.
The movement in the stop positions is absorbed by a shock absorber (3).
CS modules up to 10 mm stroke, may also be operated with stop screws.
See chapter 4.1.6 Accessories Adjusting stop pin ASS.
CAUTION
The shock absorbers installed in the CS modules are precision-
mechanical parts. If the fastening screw is tightened to strongly
the shock absorber can be damaged.
Torque recommended 0,63. ..1,1 Nm
CS 12
CS 8
1
3
5
2
4

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3.1.4 Scope of Supply
Description Description
1
Module CS 8 1 Module CS 12
2
Shock absorber ASSD M5x0.5-1 2 shock absorber ASSD M6x0.5-1
2
Centering bushings 5x2.5 mm 2 Centering bushings 7x3 mm
2
2
2
Special screw M3x16 mm 4 Special screw M4x20/8mm
Special screw M3x14.8/4 mm 2 Shock absorber ASED M6x0.5-1
Shock absorber ASED M5x0.5-1
3.1.5 Designated use
The series of the compact slides CS-Modules is used for the linear movement of
rigidly mounted loads in non-explosion harzadous ambient and operating conditions
that are specified for this Module; see catalogue.
NOTE
Montage Instructions should be read carefully before carrying out
any activity on or with the module.
The module may only be deployed in accordance with the intended
use.
Modifications on the module that are not described in these Montage
Instructions or have not been approved in writing by Afag are not
permitted. In case of improper changes or assembly, installation,
operation, maintenance or repairs, Afag rejects all liability.
CAUTION
Connection of compressed air and operation of pneumatic
systems may cause unpredictable movement which may result
in personal injury or damage to property.
When connecting compressed air for the first time make sure that all air chokes are
closed. Ventilate the system slowly.

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3.1.6 Warranty
3.1.7 Areas of application
The CS Compact Slides are exclusively designed for the linear movement of load
capacities of up to 0,3 – 0.7 – 3.0 kg (CS 8); (CS 12 to 1,2 kg), in any position on the
slide and maximum 0.3-0.4 kg (CS 8); (CS 12 to 0.7 kg) at the face side of the
module; the load capacities should not affect persons, property or the environment.
They can also be used in combination with other modules than Pick&Place
machines, the permissible load capacities should, however, not be exceeded.
Any other use is regarded as inadequate.
NOTE
The manufacturer does not accept any liability for damage resulting
from such use. The risk is that of the user alone.
Intended use also includes paying attention to the Montage Instructions and
observing the maintenance and repair instructions specified by the manufacturer.
The CS module may only be operated and serviced by correspondingly trained
personnel who have also profound knowledge of the dangers.
CAUTION
The applicable regulations for prevention of accidents and the
other generally accepted safety-relevant and occupational
safety and health regulations are to be followed.
The term of the warranty on Afag handling components and systems is:
•24 months following commissioning, but a maximum of 27 months following delivery.
•Wear parts (e.g. shock absorbers) are not covered by the warranty. *
The warranty covers the replacement or repair of defective Afag parts. No further claims will be
accepted.
The warranty will be voided in event of the following:
•Use for other than the intended purpose
•Failure to observe the notes on installation, commissioning, operation and maintenance in
the operating manual
•Improper installation, commissioning, operation and maintenance
•Independent repairs and constructional changes without prior instruction by Afag
Automation AG
•Removal of the serial number on the product
•Using the module without shock absorbers, or with defective shock absorbers
•Inadequate monitoring of wear parts
*A customer has the right to a defect-free product. This is also applicable for accessories and wear parts, if they are
defective.
However, wear does not fall within the scope of the warranty.