AGFA Anapurna H3200i LED User manual

Anapurna H3200i LED
Advanced Operator Manual (v1.0)

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Legal text
For more information on Agfa Graphics products, please visit www.agfagraphics.com.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium or its affiliates. :Anapurna is a trademark
of Agfa Graphics N.V., Belgium or one of its affiliates. All other trademarks are held by their respective owners and
are used in an editorial fashion with no intention of infringement.
• Agfa Graphics N.V. makes no warranties or representation, expressed or implied, with respect to the accu-
racy, completeness or usefulness of the information contained in this document and specifically disclaims
warranties of suitability for any particular purpose.
• Products and services may not be available for your local area. Please contact your local sales representa-
tive for availability information.
• Agfa Graphics N.V. diligently strives to provide as accurate information as possible, but shall not be respon-
sible for any typographical error.
• Agfa Graphics N.V. shall under no circumstances be liable for any damage arising from the use or inability to
use any information, apparatus, method or process disclosed in this document.
• Agfa Graphics N.V. reserves the right to make changes to this document without prior notice.
• No rights may be derived from the manual or accompanying documentation, concerning the scope of the
delivery. The order confirmation will be binding.
The original version of this document is in English.
Copyright 2015 Agfa Graphics N.V
All rights reserved.
Published by Agfa Graphics N.V.
B-2640 Mortsel, Belgium.
No part of this document may be reproduced, copied, adapted or transmitted in any form or by any means without
the written permission of Agfa Graphics N.V.

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:Anapurna H3200i LED Advanced Operator Manual (v1.0)
Preface
This manual must be considered as part of the :Anapurna H3200i LED Hybrid 6 Color White (referred to as H3200i
LED hereafter). This manual explains how to use, operate and maintain the H3200i LED in order to keep it in opti-
mal condition.
Anybody who uses the machine or who is responsible for it in some way must read this manual carefully before
using the machine.
Keep this manual in a safe location, preferably close to the machine, so that it can be read when needed.
Training
Besides reading this manual, the people who use the H3200i LED must be trained in how to use the printer.
The employer must ensure that the people who use the H3200i LED have read the manual and have been trained
and are authorized to use the printer.
Report to Agfa
Despite the fact that this manual has been produced with the utmost care, it is possible that you may encounter an
unsafe situation that is not described in this manual.
Agfa graphics strongly recommends you to report such situations to our local Agfa contact, see page 9.
Responsibility
Symbols and warnings used in this manual
The following symbols and warnings are used in this manual:
Remark:
The images and description of the User Interface and its operations in this document may not match on
printers that were manufactured after the time of its writing. Please contact your local Agfa Representative
for a copy of the most recent documentation for this printer.
Warning:
• Agfa points out that it is forbidden to make modifications without written permission of Agfa.
• Agfa cannot be held liable for injury, damage or excessive wear caused by improper mainte-
nance, improper use or changes (mechanical, electrical or software) made to any part of the
printer.
• Agfa accepts no responsibility for any damage or personal injury caused by disregarding the
safety instructions indicated in this document or carelessness during operating or cleaning
activities on/in the printer.
Warning: ignoring this warning may lead to:
• Physical injury for the operator or people who carry out maintenance and repair work on the
machine.
• Damage to the machine.
Remark:
• This symbol gives information, specific advice or suggestions.
Environment:
• This symbol indicates a situation where danger exists for environmental damage.

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:Anapurna H3200i LED Advanced Operator Manual (v1.0)
Table of Contents
Chapter 1 Introduction........................................................................................................................9
Support information ....................................................................................................9
Technical specifications .......................................................................................... 10
Printer and table Weight & Dimensions ......................................................... 10
Electricity & software ......................................................................................... 10
Productivity (with starter pack inks)................................................................ 10
Ink consumption White...................................................................................... 11
Print Heads............................................................................................................ 11
Ink type.................................................................................................................. 11
Text Quality (only for color) ............................................................................... 11
Media/Substrate flexibility ............................................................................... 12
Compressed air..................................................................................................... 12
Options .................................................................................................................. 13
Machine Identification............................................................................................. 13
EU Declaration of conformity ................................................................................. 13
Transport, (re)placement, installation and commissioning .............................. 13
Chapter 2 Safety................................................................................................................................ 15
General safety regulations...................................................................................... 15
Safety devices ........................................................................................................... 16
Safety sensors (light curtains)........................................................................... 16
Wing Sensors........................................................................................................ 16
Safety stop ................................................................................................................. 16
Emergency stop......................................................................................................... 17
Emergency stop switches .................................................................................. 17
Unexpected printer stop.......................................................................................... 17
Malfunction of the compressed air system .................................................... 17
Outage electrical power supply........................................................................ 17
Special points of danger.......................................................................................... 18
Ultraviolet Light................................................................................................... 18
Ultraviolet responsive inks ................................................................................ 18
Material Safety Data Sheets (MSDS)..................................................................... 18
Warning stickers and labels ................................................................................... 19
Personal protective equipment (PPE) ................................................................... 19
Lockout/tagout (locked).......................................................................................... 20
Lockout/tagout procedure................................................................................. 20
Removing the padlock........................................................................................ 20
Chapter 3 Description of printer parts .......................................................................................... 21
Front ............................................................................................................................ 21
Shuttle ................................................................................................................... 22
Ink supply drawer ................................................................................................ 23
Powered winding axle ........................................................................................ 23
Media transport belt ........................................................................................... 24
Front media set bar ............................................................................................. 24
Cutting slit ............................................................................................................ 24
Back............................................................................................................................. 25

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Vacuum unit ......................................................................................................... 26
Transport vacuum regulators............................................................................. 26
Media tension roll ............................................................................................... 26
Unwinding axle for roll media........................................................................... 26
Chapter 4 Operator panels .............................................................................................................. 27
Front control panel................................................................................................... 27
Back control panel ................................................................................................... 28
Shuttle control panel ............................................................................................... 29
Vacuum control print heads .............................................................................. 30
Ink and storage flush flow control ................................................................... 30
iGUI Touch screen control Panel: Common elements....................................... 30
Status and error indicators ................................................................................ 30
Ink/storage flush level indicators.................................................................... 31
Unwinder Length ................................................................................................. 31
Changing a parameter value ............................................................................. 31
Control screen ........................................................................................................... 32
Control................................................................................................................... 33
Set: Language....................................................................................................... 33
Set: System Set.................................................................................................... 34
Print screen................................................................................................................ 35
Color configuration ............................................................................................. 36
Print control and settings .................................................................................. 37
Options .................................................................................................................. 38
Margins.................................................................................................................. 39
Chapter 5 Startup and Shutdown procedures.............................................................................. 41
Differences between shutdown periods............................................................... 41
Sleep mode........................................................................................................... 41
Daily ....................................................................................................................... 41
Weekend (short-term shutdown < less than 60 hours) ............................... 41
Holiday (long-term shutdown > longer than 60 hours)................................ 41
Procedure: sleep mode............................................................................................ 42
Procedure: daily shutdown ..................................................................................... 43
Procedure: daily startup .......................................................................................... 44
Procedure: weekend shutdown (Short-Term) ...................................................... 45
Procedure: Startup after weekend (Short-Term Shutdown).............................. 46
Procedure: Holiday shutdown (Long-Term).......................................................... 47
Procedure: Startup after a Long-Term Shutdown ............................................... 48
Chapter 6 Media loading ................................................................................................................. 49
Media transport system........................................................................................... 49
Vacuum Pressure Settings ...................................................................................... 49
Rigid media................................................................................................................ 50
Media Tables ........................................................................................................ 50
Loading Rigid Media ........................................................................................... 51
Aligning Rigid Material ...................................................................................... 51
Roll media .................................................................................................................. 52
Loading Roll Media ............................................................................................. 52
Single roll loading ............................................................................................... 52
Dual Roll Loading ................................................................................................ 56
Unclamping media roll ....................................................................................... 60

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Automatic Tension Compensation ........................................................................ 61
Using the Tension Compensation..................................................................... 62
Tips and tricks ...................................................................................................... 64
Chapter 7 Image quality procedures ............................................................................................. 67
Setting the Head Gap............................................................................................... 67
Head Gap Procedures.......................................................................................... 67
Automatic Head Gap setting ............................................................................. 67
Setting Media Thickness Manually .................................................................. 68
Checking and clearing inkjet nozzles................................................................... 69
Prime (nozzle) check print................................................................................. 69
Dripping the Heads.............................................................................................. 71
Purging the print heads with ink...................................................................... 72
Checking and draining color heads ....................................................................... 73
Checking an Ink Circuit for Air.......................................................................... 73
Draining a color head.......................................................................................... 74
Image Quality levels ................................................................................................ 76
High Definition Quality....................................................................................... 76
High Quality.......................................................................................................... 76
Standard Quality .................................................................................................. 76
Production Quality............................................................................................... 76
Express Quality..................................................................................................... 76
Draft ....................................................................................................................... 76
Calibration.................................................................................................................. 77
Ink dot placement ............................................................................................... 77
Calibration............................................................................................................. 77
Calibration zone................................................................................................... 78
Horizontal Calibration......................................................................................... 78
Bidirectional Calibration .................................................................................... 81
Feed calibration ................................................................................................... 84
White ink circuit ....................................................................................................... 87
Automatic filling of the white ink circuit with storage flush or ink.......... 87
Improved auditive alarm indication................................................................. 88
Improved visual alarm indication..................................................................... 89
Alarm warning...................................................................................................... 90
Activate the alarm reading ................................................................................ 90
Alarm indications and meaning........................................................................ 91
Purge time limitation.......................................................................................... 92
Vacuum switch off signal................................................................................... 92
Chapter 8 Printing............................................................................................................................. 93
Configurations overview.......................................................................................... 94
Chapter 9 Curing procedure ............................................................................................................ 95
Set UV light intensity............................................................................................... 95
UV Controls in the Printing Panel ......................................................................... 96
LED Combinations of the UV Modes................................................................ 96
Chapter 10 Maintenance procedure .............................................................................................. 101
Maintenance Schedule .......................................................................................... 101
Daily Maintenance ............................................................................................101
Weekly Maintenance........................................................................................101
Monthly Maintenance.......................................................................................101

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Quarterly Maintenance..................................................................................... 101
Semi-annual Preventive Maintenance .......................................................... 101
Maintenance section on the control screen...................................................... 102
Cleaning.................................................................................................................... 103
General Cleaning of the Printing Area .......................................................... 103
Print head cleaning wiper................................................................................ 103
Cleaning the Encoder Strips ............................................................................ 103
Cleaning the Base Plate................................................................................... 104
Cleaning the glasses of the UV LED units .................................................... 104
Rinse the Storage Flush Supply...................................................................... 106
Refilling and bleeding............................................................................................ 107
Refilling ink ........................................................................................................ 107
Ink Refill after Main Ink Empty Signal .......................................................... 107
Emptying and draining........................................................................................... 108
Emptying the Waste Ink Tank......................................................................... 108
Draining the Sub-air Tank ................................................................................ 109
Draining the air pressure circuit..................................................................... 110
Replacement............................................................................................................ 111
Replacing the air filters for the LED modules.............................................. 111
Replacing the Home Tray filter 1 ................................................................... 111
Replacing the air filters for the filler caps of the color tanks................... 112
Replacing the Home Tray filter 2 (Fan Protection filter)............................ 112
Chapter 11 Trouble shooting........................................................................................................... 113
Image Quality Issues.............................................................................................. 113
iGUI Error Messages ............................................................................................... 114
Chapter 12 Varia................................................................................................................................ 115
Changing the PID Settings.................................................................................... 115
Description of the Controller’s Set Point ..................................................... 115
Using the Vacuum Pressure Controller .............................................................. 116
White ink vacuum pressure controller.......................................................... 116
Color ink vacuum pressure controller ........................................................... 116
Internal Printer Controller..................................................................................... 117
PC Hardware Features ...................................................................................... 117
PC Configuration................................................................................................ 117
Network Configuration ..................................................................................... 117
Connecting to the ‘Share_In Folder’.............................................................. 118
Use of the ‘Share_In Folder’ ............................................................................ 118

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:Anapurna H3200i LED Advanced Operator Manual (v1.0)
1Introduction
Congratulations on your purchase of an :Anapurna Inkjet Printer. This large format inkjet printer uses inks chem-
ically formulated for use on a very wide range of materials with very high quality results.
This family of printers offers the following features and advantages:
• Colors are printed on different media.
• Day and night conversion for backlit applications.
• Able to change between small, medium & large format media with no setup time.
• Able to handle a wide range of media which enables use in applications such as:
exhibit graphics, POP, back-lit, self-adhesive labels etc.
These features make :Anapurna printers perfect for short run, custom work in Sign & Poster Shops, Photo Labs and
for Screen Printers. Niche applications such as custom DVD label printing, art reproduction, personalized or event-
specific items and interior decor become possible and affordable.
The key mechanical features that enable this versatility are:
• A versatile hybrid media transport that can handle wide media with high precision.
• Versatile control over the ink curing process to optimize color and finish.
• Print head height adjustment with a maximum media thickness of 45 mm.
• Predefined color configurations that meet the ISO 12647-2 standard.
1.1 Support information
Your local Agfa representative
Printer SN: _______________________________________________________________
Installation date: _______________________________________________________________
Address: _______________________________________________________________
_______________________________________________________________
_______________________________________________________________
Tel.: ______________________________________________________ (hardware)
______________________________________________________ (software)
______________________________________________________ (spare parts)
Fax.: ______________________________________________________

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1.2 Technical specifications
1.2.1 Printer and table Weight & Dimensions
1.2.2 Electricity & software
1.2.3 Productivity (with starter pack inks)
* ink consumption contains Anapurna 1500 color + Anapurna 1040 W
Specification Anapurna H3200i LED Small table Large table
Dimensions (w x h x d) 5720 x 1770 x 1926 mm 3340 x 1080 x 640 mm 3340 x 1080 x 1850 mm
Weight 2800 kg 100 kg 150 kg
Specification Continent
Voltage (V) Frequency (Hz) Max. Current
ratting (A)
Fuse protection
(Internal)
Europe 3-phase
with neutral
with ground star
400V +/-10%
50 Hz 21A 3 x 30A
USA 3-phase
no neutral
with ground
230V +/-10%
60 Hz 24A 3 x 30A
System Integration RIP • Integrated production solution with Asanti, other RIPs on request.
• Ready to use Anapurna H3200i LED media/ink profiles available (Asanti).
Quality Mode
Printing speed Ink consumption
up to
m
2
/h
up to
ft
2
/h
Normal ink coverage
ml/m
2
Blue solid ink coverage
ml/m
2
Draft
Draft - 4C
129
129
1389
1389
4,6
4,3
8,1
8,1
Express 1
Express 1 - 4C
87
87
936
936
6,5
5,0
12,8
12,8
Express 2
Express 2 - 4C
77
77
829
829
7,0
5,5
15,3
15,3
Production 1
Production 2
64
39
689
420
7,7
8,2
15,8
15,8
Standard 1
Standard 2
34
23
366
247
8,7
8,5
18,0
16,9
High-quality 1 19 204 8,8 18,0
High-quality 2 17 183 11,0 23,2
High-quality 3 9 97 11,0 23,2

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:Anapurna H3200i LED Advanced Operator Manual (v1.0)
1.2.4 Ink consumption White
Not every white application needs the same amount of ink
* ink consumption contains Anapurna 1500 color + Anapurna 1040 W
1.2.5 Print Heads
1.2.6 Ink type
1.2.7 Text Quality (only for color)
Resolution
(dpi) Uni/Bi Printer setting
Ink
Density Application Complete white
coverage up to
Printing
speed
Standard 720 x 720 Bi Quality
FM/GR
100% pre-white basic opacity 28 ml/m217 m2/h
75% post-white standard opacity 21 ml/m2
50% diffusion layer white 14 ml/m2
HQ W1 720 x 720 Uni Quality
FM/GR
100% pre-white basic opacity 28 ml/m29 m2/h
75% post-white standard opacity 21 ml/m2
50% diffusion layer white 14 ml/m2
HQ W2 720 x 1440 Bi Quality
Gradient
100% pre-white full opacity 37 ml/m29 m2/h
75% post-white standard opacity 28 ml/m2
50% diffusion layer white 18 ml/m2
HQ W3 720 x 1440 Uni Quality
Fine Mask
100% pre-white full opacity 37 ml/m25 m2/h
75% post-white standard opacity 28 ml/m2
50% diffusion layer white 18 ml/m2
Specification
Print heads • 6 Konica-Minolta KM1024i-heads: 1024 nozzles/head with a droplet vol-
ume of 12pl (colors).
• 2 Konica-Minolta KM1024i-heads: 30pl (white in line).
ABC Code Ink Type Ink Type
40WM7 Anapurna 1040 White Ink Anapurna 1040 White Ink 2x0,9L
40WAK Anapurna 1500 Magenta Ink Anapurna 1500 Magenta Ink 2x1L
40WBM Anapurna 1500 Yellow Ink Anapurna 1500 Yellow Ink 2x1L
40WCO Anapurna 1500 Black Ink Anapurna 1500 Black Ink 2x1L
40WDQ Anapurna 1500 Cyan Light Ink Anapurna 1500 Cyan Light Ink 2x1L
40WES Anapurna 1500 Magenta Light Ink Anapurna 1500 Magenta Light Ink 2x1L
40V9F Anapurna 1500 Cyan Ink Anapurna 1500 Cyan Ink 2x1L
Specification
Text quality positive 4 point
Text quality negative 6 point

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1.2.8 Media/Substrate flexibility
Flexible media
(roll-to-roll, roll-to-sheet and sheet printing).
All printable flexible media, except ‘mesh’ without liner.
Rigid Substrate
1.2.9 Compressed air
Specification
Minimum printable substrate
size
• Rigid/sheet media (printing single board):
A2 landscape (60 x 42 cm / 1,97 x 1,4 ft)
• Flexible roll media: 60 cm wide (1,97 ft)
Specification
Media width 61-320 cm (24"-126")
Optional dual roll kit available: support for 2 rolls of 152.4 cm (60")
Print width Up to 320 cm
Optional dual roll kit available: support for 2 rolls of 152.4 cm (60”)
Borderless printing 316 cm (124”)
Media thickness Between 0.3 mm and 45 mm
Maximum roll weight
(including aluminum shaft)
100 kg (150kg)
based on 320 cm print width or 31,25 kg/m
Maximum roll diameter 36 cm (14.17")
Core diameter 3"
Shafts Steel shaft at input side
Aluminum shaft at output side
Specification
Maximum width • Media size: 320 cm (126”)
• Printable size: 320 cm (126”) / 316 cm (124”) with borderless printing
Maximum length • Supported by 1 rigid roller table: 140 cm (55”)
• Supported by 1 rigid roller table + media extension table (default):
320 cm (126”)
Thickness • Minimum: 1 mm (0,04”)
• Maximum: 45 mm (1,77”)
Media weight • Maximum: 10 kg/m² on printing table
Multiple board loading possible when using “registration blocks”
Specifications Value
Pressure compressed air supply 6 Bar
Air quality (category 1, ISO 8573-1) Dry, clean and free from grease
Air temperature (category 4, ISO 8573-1) +3°C - 50°C

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1.2.10 Options
1.3 Machine Identification
1.4 EU Declaration of conformity
The H3200i LED has been manufactured in accordance with the applicable European directives. A number of stan-
dards were observed when designing the machine in order to meet the fundamental requirements of the directives.
The CE mark has, therefore, been included on the machine's type plate.
The relevant directives and standards are given in the EU Declaration of Conformity.
Agfa Graphics NV reserves the right to make changes or improvements to the printer without prior notification.
1.5 Transport, (re)placement, installation and commissioning
Transport, (re)placement, installation and commissioning may only be done by your local Agfa representative. For
that reason these activities are not written in this manual. Please contact your local Agfa representative for these
activities.
Option ABC Code
Dual Roll kit OW3E6
Media lifter O9W1N
A type plate is located on the H3200i LED.
The type plates contain the following information:
1 Machine type and version
2 Serial number
3Type
4 Rated Voltage / Current
5RatedFrequency
6 Manufactured By
7 Year of Construction
The machine serial number is intended as a reference for the end user.
Please state this serial number when ordering parts and requests for information.

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:Anapurna H3200i LED Advanced Operator Manual (v1.0)
2Safety
The Inkjet Printer is a machine with fast moving parts and powerful chemicals that present some risks.
Agfa Graphics has taken measures to mitigate these risks, but it is impossible to make the printer work completely
risk-free. There are always (new) risks.
The printer may only be used if the requirements given below are met.
2.1 General safety regulations
• The printer may only be operated by people who have been trained and authorized to use it.
• Do not leave materials or empty pallets unattended on the floor where people may trip over them.
• Keep the floor around the printer clean and tidy. Immediately remove contamination, such as spilled ink or
lubricant/maintenance materials. Slipping can cause serious injury.
• Make sure that the area around the machine is adequately illuminated, but avoid direct sunlight on the
machine.
• Check the presence, state and function of the safety devices every day.
• Make sure you know where the emergency switches are located, and check to make sure they work cor-
rectly every day.
• The electrical box may only be opened by qualified personnel and must be closed while the machine is in
operation!
• Do not leave the machine unattended while it is in use.
• Wear the specified personal protective equipment (see 2.6).
• Keep your hands and clothes out of the reach of moving parts.
• Tie up long hair and/or wear a hair-net.
• Always turn off the power supply (main switch) before carrying out maintenance or repair work in or on the
printer.
• Never use the machine if there is a leak, a fault or any other unsafe situation.
• Never repair (electrical or mechanical) faults with the machine yourself. They may only be repaired by
authorized personnel.
Warning:
Anybody who uses the printer must read this chapter carefully before starting the machine. The safety
instructions given in this chapter must be strictly observed together with the safety rules which are
applicable in the company where the machine is used.

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2.2 Safety devices
2.2.1 Safety sensors (light curtains)
2.2.2 Wing Sensors
2.3 Safety stop
Interrupting a safety sensor (light curtain) or activating a wing sensor immediately results in a safety stop.
A safety stop has the following effects:
• Media transport and transport vacuum are switched OFF.
• LED units are switched OFF.
• The shuttle head lifts up to its highest position.
• The shuttle moves at low speed to home position.
• The ink pumps (ink flow) are stopped.
The following parts are switched or stay ON:
• The vacuum of the ink circuits stays on to prevent the ink flowing away.
• The printer’s internal computer remains on to permit use of the control interface.
• The white ink maintenance circuit stays active (stirrer and ink circulation).
If the electrical mains supply falls away, the battery backup power supply circulates the white UV ink for 60 hours.
The stirrer of the white ink tank will stop, as the electrical switch is NOT driven by the battery backup. An empty
battery takes 5 days to completely charge again.
Vertical safety light curtains are installed at the front and back of the printer.
A safety light curtain consists of two opto-electronic beams with a sensing
field (curtain) in between. The light curtains are used to detect the presence
of a person’s finger, hand, limb or other obstacle.
The light curtains are active during production. The machine goes into safety
stop as soon as a sensing field is interrupted, (see 2.3).
Wing sensors are installed behind the ionization bars
at both ends of the shuttle. The wing sensors prevent
the print heads from coming into contact with any-
thing on the media transport belt. This may occur
when the media is not perfectly flat, when the media
thickness was not properly set, or when something
falls into the printing area of the media transport.
If a wing sensor is activated during movements of the
shuttle, the machine goes into safety stop (see 2.3).

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:Anapurna H3200i LED Advanced Operator Manual (v1.0)
2.4 Emergency stop
2.4.1 Emergency stop switches
2.5 Unexpected printer stop
2.5.1 Malfunction of the compressed air system
When the supply of the compressed air unexpectedly stops, the printer:
• Sets off an alarm with an error ‘Air Low’ message.
• The shuttle head lifts up to its highest position
• The shuttle moves at low speed to home position.
• The ink pumps (ink flow) are stopped.
Follow the steps below to put the printer back in production:
1 Restore compressed air.
2 Confirm error window.
2.5.2 Outage electrical power supply
If the electrical mains supply falls away, the battery backup power supply circulates the white UV ink for 60 hours.
The stirrer of the white ink tank will stop, as the electrical switch is NOT driven by the battery backup. An empty
battery takes 5 days to completely charge again.
Restart the machine according to the normal start procedure.
The Inkjet Printer is equipped with emergency stop switches on the front and back
of the machine. An emergency stop switch is easily recognizable by its red color on
yellow background.
The complete printer stops immediately as soon as one of the E-stop switches is
pressed (power supply and compressed air system are disabled).
The pressed switch stays mechanically locked and it is not possible to (re)start the
machine. Before you can (re)start the machine, the pressed switch must be unlocked
by rotating it clockwise (direction arrows) until it returns to its normal position.
Warning:
• Only press an emergency stop switch in an emergency situation and not as a means to simply stop
the machine during production, because there is a risk that the machine will be irreparably dam-
aged.
• NEVER reset an emergency stop switch if you do not know who pressed the switch or why it was
pressed.
• The printer may only be restarted after the emergency situation has been rectified, the machine is in
a good condition and all the safety devices have been fitted and work correctly.

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2.6 Special points of danger
2.6.1 Ultraviolet Light
The UV LED units also produce very high intensity light that can cause sunburn on the skin or damage to the retina
of the eyes if exposed.
2.6.2 Ultraviolet responsive inks
The UV inks used in the printer are chemical products that contain acrylates and pigments that will cause dermati-
tis if allowed to penetrate the skin. Dermatitis is an irritation of the deeper layers of the skin that can lead to per-
manent damage if left untreated. The symptoms of dermatitis include:
• Reddening of the skin
• Soreness of the skin not relieved by rubbing or washing
• Itching and/or rash
• Cracking or peeling of the skin
The most commonly affected parts of the body are the fingers, the webs between them, and the backs of the hands.
2.7 Material Safety Data Sheets (MSDS)
Material Safety Data Sheets (MSDS) about Agfa ultraviolet reactive inks are available from your local Agfa Graphics
sales organization, or on the Agfa Graphics website: http://www.agfagraphics.com/msds.
Warning:
Wear UV resistant safety goggles and light blocking clothing, like a lab coat with long sleeves to the
wrists to protect against contact burns.
Warning:
• When performing maintenance tasks that involve UV inks take care to
wear an outer garment with sleeves to the wrists, nitrile gloves with a
thickness of at least 0.2 mm and safety glasses to prevent skin or eye
contact.
• Agfa UV inks will penetrate even nitrile gloves in approximately 10 min.
When there is contact with UV ink the gloves should be changed often
(within 10 minutes).
• Latex gloves offer insufficient protection against UV inks and should not
be used.
Expiry date and storage
• The :Anapurna inks have a an expiry date on the bottle that should be checked before using the ink in
a machine.
• UV ink must be stored in sealed containers out of direct sunlight at room temperature.
• Dispose of uncured inks as chemical waste.
• Never mix uncured inks with any kind of solvent.
• Dispose used gloves as chemical waste.
In case of
• Eye contact: rinse eyes exhaustively with water.
• Skin contact: wash the area(s) of contact repeatedly with soap and water.
• A significant amount of uncured ink being spilled, and so forming a puddle, an absorbent floor cleaning
material may be used to make cleanup easier. Smaller amounts of spilled ink can be mopped up using
a cloth or paper towels. All such cleanup materials must be considered as chemical waste.

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2.8 Warning stickers and labels
Warning stickers on the machine and pictographs on packaging (of chemical substances) are used to provide infor-
mation, such as to indicate a hazardous situation. Make sure you know the location of the stickers and their mean-
ing and follow their instructions. They may be of vital importance.
Immediately replace damaged or illegible stickers.
2.9 Personal protective equipment (PPE)
It is not always possible to install sufficient technical safety features. Therefore, before starting work, make sure
you know the safety regulations in force in your company and that you wear the correct personal protective equip-
ment. For work on certain parts of the printer (for example, UV inks and UV LED units) wearing PPE is recom-
mended. Read this manual to find out where PPE is necessary.
WARNING
Moving parts can crush and cut.
Keep guards in place. Keep hands clear. Switch Off power before ser-
vicing.
WARNING
UV Light.
Do NOT look directly at the light beam. Wear protective glasses.
Continued exposure may burn skin. Wear protective clothing.
WARNING
Burn hazard. Do Not Touch.
Switch off power and allow to cool before servicing.
WARNING
Hazardous voltage.
Contact may cause electric shock or burn.
Switch Off and Disconnect electric supply before servicing.
WARNING
Avoid injury.
Do Not operate with doors open.
Close all doors before operating the machine.
WARNING
Carefully Read the Operator Manual and Safety instructions
before using the printer.

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2.10 Lockout/tagout (locked)
Lockout/tagout is a safety procedure where the machine is turned off and locked from being switched on.
This procedure ensures:
• that people can safely perform maintenance and/or repair work on the machine.
• that unauthorized people cannot turn on the machine.
2.10.1 Lockout/tagout procedure
2.10.2 Removing the padlock
Warning:
When multiple people work on the printer, each person must attach his
own padlock.
1 Shut down the printer, refer to chapter 5.
2 Turn the “Main power” switch off.
3 Lock the “Main power” switch with a padlock.
Warning:
Once the work has been completed, everybody who has fitted a padlock must remove it themselves. It is
not permitted for people to remove somebody else's padlock or to have their own padlock removed by
somebody else.