Agilent Technologies Division TriScroll 600 Series Operating and safety instructions

DRAFT 10/30/14
MODULE REPLACEMENT
MANUAL
Vacuum Products Division
TriScrollTM 600 Series
Dry Scroll
Vacuum Pump
Manual No. 699904305
Revision E
November 2014

DRAFT 10/30/14
Copyright 2014
Agilent, Inc.
TriScroll™ 600
Dry Scroll Vacuum Pump
TriScroll is a trademark of Agilent.
Loctite and PST are registered trademarks of Loctite Corporation.
Krytox and Viton are registered trademarks of E. I. du Pont de Nemours and Company.

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TriScroll 600 Dry Scroll Vacuum Pump
DRAFT 10/30/14
Contents
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . v
Related TriScroll Manuals . . . . . . . . . . . . . . . . . . . vii
Maintenance and Tool Kits . . . . . . . . . . . . . . . . . . vii
Factory Service Options . . . . . . . . . . . . . . . . . . . .viii
Contacting Agilent . . . . . . . . . . . . . . . . . . . . . . . . .viii
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Equipment Required to Install Pump Module . . . . . . 1
Tools Required to Install Pump Module . . . . . . . . . . 1
Maintenance Took Kit . . . . . . . . . . . . . . . . . . . . . . . . . 2
TriScroll Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . 4
TriScroll Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pump Conditioning and
Performance Verification . . . . . . . . . . . . . . . . . . . . 12
Request for Return Health and Safety Certification

TriScroll 600 Dry Scroll Vacuum Pump
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DRAFT 10/30/14

v
TriScroll 600 Dry Scroll Vacuum Pump
Preface
This manual provides the information you need to successfully perform replacement of the entire
module of your AgilentTriScrollTM Dry Vacuum Pump. Module replacement is performed as an
alternative to performing a complete overhaul and rebuild (Major Maintenance) and is sold as one of
the options recommended when the pump base pressure has risen to an unacceptably high level for
your application. If you have questions that are not addressed in this manual, please contact the nearest
Agilent service facility listed on the rear cover of this manual.
Safety Considerations
READ THE FOLLOWING INSTRUCTIONS. TAKE ALL NECESSARY PRECAUTIONS.
The following format is used in this manual to call attention to hazards:
Maintenance personnel must be aware of all hazards associated with this equipment. They must
know how to recognize hazardous and potentially hazardous conditions, and know how to avoid
them. The consequences of work performed by unskilled or improperly trained maintenance personnel,
or careless operation of the equipment employed in the specified maintenance procedures can be
serious. Every maintenance person must read and thoroughly understand the materials discussed and
the instructions provided in this manual, as well as any additional information provided by Agilent.
All warnings and cautions must be read carefully, fully understood, and strictly observed. Consult local,
state/province, and national agencies regarding specific requirements and regulations. Address any
safety, operation, and/or maintenance questions to the nearest Agilent location.
WARNING The warning messages are for attracting
the attention of the operator to a partic-
ular procedure or practice which, if not
followed correctly, could lead to serious
injury.
CAUTION The caution messages are displayed
before procedures, which if not fol-
lowed, could cause damage to the
equipment.
NOTE The notes contain important informa-
tion taken from the text.

TriScroll 600 Dry Scroll Vacuum Pump
vi
WARNING Disconnect power from the
TriScroll 600 before performing any
maintenance procedure.
Allow the pump to cool before perform-
ing any maintenance procedure.
Approximate cool-down time is one to
two hours.
CAUTION Wipe all O-rings clean with a lint-free
cloth before installation to ensure that
no foreign matter is present to impair
the seal.
Do not use alcohol, methanol or other
solvents on O-rings. To do so causes
deterioration and reduces their ability to
hold a vacuum.
If applicable, apply a small amount of
Krytox®GPL 224 grease and wipe the
O-rings “shiny” dry.
NOTE Agilent recommends replacing all
O-rings during routine maintenance or
during any maintenance procedure
requiring that O-rings be removed.
Unless otherwise stated, apply
Loctite®242 or Loctite PST®567 to the
first few threads only. Apply just enough
to obtain a seal.
WARNING The TriScroll 600 weighs 32 kg (70 lbs).
To avoid injury, use proper lifting tech-
niques when moving the pump.

vii
TriScroll 600 Dry Scroll Vacuum Pump
Related TriScroll Manuals
Manuals related to the installation and operation, tip seal replacement, and major maintenance for the
TriScroll 600 series pumps are listed in the following table:
Maintenance and Tool Kits
Material and tooling required to perform maintenance on TriScroll pumps is provided in kit form. A
description of each kit and ordering information is provided in the following table:
Title Applicable TriScroll Model Part Number
Major Maintenance Manual All TriScroll 600 Series Models 699904300
Tip Seal Replacement Manual All TriScroll 600 Series Models 699904310
Installation and Operation Manual All TriScroll 600 Series Models 699904290
Description Contents Applicable TriScroll
Model
Part Number
Major Maintenance Kit All bearings, bearing seals, bearing
lubricant, O-rings, and tip seals
required to rebuild TriScroll 600
Series pumps.
All TriScroll 600 Series
models
PTSS0600MK
Maintenance Tooling Kit All fixtures and tools required to
perform any maintenance on
TriScroll 600 Series pumps.
All TriScroll 600 Series
models
PTSS0600TK
Replacement Tip Seal Set Replacement tip seals and static
O-rings for TriScroll 600 Series
pumps.
All TriScroll 600 Series
models
PTSS0600TS
NOTE: The Maintenance Tool Kit is also required for tip seal replacement.

TriScroll 600 Dry Scroll Vacuum Pump
viii
Factory Service Options
Agilentoffers factory-rebuild service or advance exchange of complete TriScroll Pumps or TriScroll
Pump Modules. Contact your nearest Agilent sales office for price and availability information. Select
your preferred service option from the table below.
Contacting Agilent
In the United States, you can contact Agilent Customer Service at 1-800-882-7426. See the back cover
of this manual for a listing of our sales and service offices.
Visit our web site at:
http://www.chem.agilent.com/en-US/Products/Instruments/vacuum/pages/default.aspx.
Factory Service Options Part Number
Advance Exchange TriScroll 600 Single Phase EXPPTS06001
Advance Exchange TriScroll 600 Three Phase EXPPTS06003
Advance Exchange TriScroll 610 Single Phase EXPPTS06101
Advance Exchange TriScroll 610 Three Phase EXPPTS06103
Advance Exchange TriScroll 600 Pump Module Only EXPTS0600SC
Advance Exchange TriScroll 610 Pump Module Only EXPTS0610SC
Service/Rebuild TriScroll 600 Pump (Single or Three Phase) PTS0600KMA
Service/Rebuild TriScroll 610 Pump (Single or Three Phase) PTS0610KMA
Service/Rebuild TriScroll 600 Pump Module Only PTS0600SCRP
Service/Rebuild TriScroll 610 Pump Module Only PTS0610SCRP

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TriScroll 600 Dry Scroll Vacuum Pump
DRAFT 10/30/14
General Information
AgilentTriScroll 600 series pumps are designed to provide years of trouble-free service if maintenance
procedures and intervals are observed. Bearing grease replenishment and tip seal replacement is
recommended when the pump base pressure has risen to an unacceptably high level for your
application. Bearings, rotary seals and O-rings should also be replaced if the pump exhibits humming
or grinding noises from the bearings. Main bearing life may be shortened if your application requires
the pumping of high quantities of water vapor. Use of the bearing purge will keep this water from
impacting bearing life.
Equipment Required to Install Pump Module
❑Pump Module
Tools Required to Install Pump Module
❑4 MM Hex key
❑5 MM Hex key
❑6 MM Hex key
Included in Maintenance Tool Kit: #PTSS0600TK (page 2)

TriScroll 600 Dry Scroll Vacuum Pump
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DRAFT 10/30/14
Maintenance Took Kit

3
TriScroll 600 Dry Scroll Vacuum Pump
DRAFT 10/30/14
Maintenance Took Kit (continued)

TriScroll 600 Dry Scroll Vacuum Pump
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DRAFT 10/30/14
TriScroll Disassembly
1. Remove the two M5x16 screws from the
intake assembly.
2. Remove the intake assembly from the top of
the pump.
3. Remove and discard the O-ring from the
groove on the underside of the intake fitting.

5
TriScroll 600 Dry Scroll Vacuum Pump
DRAFT 10/30/14
4. Remove the three M5x16 screws that attach
the cowling to the module.
5. Remove the cowling.
6. Remove the four M6x16 screws that attach
the pump module to the frame.
7. Remove pump module from the frame.
TriScroll Disassembly (continued)

TriScroll 600 Dry Scroll Vacuum Pump
6
DRAFT 10/30/14
8. Remove M8x12 screw and washer attaching
fan assembly to crankshaft.
9. Remove fan assembly from crankshaft.
10. Remove key from slot in crankshaft.
TriScroll Disassembly (continued)

7
TriScroll 600 Dry Scroll Vacuum Pump
DRAFT 10/30/14
TriScroll Reassembly
Tool required:
Allen wrench
Krytox®GPL 224 grease
Locate the following items shown in the photos
on the left:
➀Pump Module Assembly
➁Fan Assembly
➂M6x16 screws (4)
➃Spider Coupling
➄Washer
➅Key
➆M8x12 screw
➇Cowling
➈Intake Fitting Assembly
➉M5x16 screws (5)
O-ring (2-127), included in pump module
replacement kit (not shown in photo)
1
2
3
4
5
6
7
8
9
10

TriScroll 600 Dry Scroll Vacuum Pump
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DRAFT 10/30/14
1. Install key in slot on crankshaft.
2. Slide fan assembly onto crankshaft engaging
key and against seal spacer.
3. Secure fan assembly to crankshaft with
M8x12 screw and washer previously
removed in step 8 on page 6.
TriScroll Reassembly (continued)

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TriScroll 600 Dry Scroll Vacuum Pump
DRAFT 10/30/14
4. Insert spider in motor coupling.
5. Install pump module on frame, aligning
fingers on fan assembly with fingers on
coupling. Assure proper fit of dowel pins on
mating holes in frame.
TriScroll Reassembly (continued)
NOTE Exhaust fitting in the down-
ward position.

TriScroll 600 Dry Scroll Vacuum Pump
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DRAFT 10/30/14
6. Secure pump module to frame with four
M6x16 screws.
7. Install cowling over pump module. Secure
with three M5x16 screws.
TriScroll Reassembly (continued)

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TriScroll 600 Dry Scroll Vacuum Pump
DRAFT 10/30/14
8. Lightly grease the 2-127 O-ring and insert it
into the groove on the intake fitting.
9. Place the intake assembly into the top of the
pump.
10. Secure the fitting with two M5x16 screws.
TriScroll Reassembly (continued)

TriScroll 600 Dry Scroll Vacuum Pump
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DRAFT 10/30/14
Pump Conditioning and
Performance Verification
Pump Module conditioning and performance verification has been performed at Agilent factory.
Further conditioning or performance verification is not necessary.
This figure illustrates a fully reassembled
TriScroll 600 Series Pump.
TriScroll Reassembly (continued)