American Standard SELECTRONIC 6590.525 User manual

Installation Instructions
Installation Instructions
(In Toronto Area only: 1-905-3061093)
Certified to comply with ASME A112.19.2M
© 2009 AS America, Inc.
NOTE TO INSTALLER: Please give this manual to the customer after installation.
SELECTRONIC™
PROXIMITY URINAL FLUSH VALVE
0.125 GPF & (0.5 LPF)
Exposed Flushometer
for 3/4"Top Spud Urinals
CLOG RESISTANT
• Self-cleaning piston valve prevents clogging and reduces maintenance.
ONE SENSOR FITS ALL
• Only 1 sensor for entire Selectronic™ line of faucets, urinals, and ush valves.
• Range can be adjusted manually or with optional remote control.
• Sensor Features Low Battery Indicator.
M968541 REV.1.2
6063.013
6590.525
MODEL NUMBERS
To learn more about American Standard Faucets visit our website at: www.americanstandard-us.com
or U.S. customer's e-mail us at: [email protected]
For Parts, Service, Warranty or other Assistance,
please call 1-800-442-1902 (In Canada: 1-800-387-0369)
(In Toronto Area only: 1-905-3061093)
Installation Instructions

Installation Instructions
1
1
2
3
4
5
6
78
9
DO NOT REMOVE PROTECTIVE FILM FROM SENSOR
EYE UNTIL INSTALLATION IS COMPLETE.
5. Sweat Solder Adapter
6. Cover Tube
7. Wall Escutcheon
8. Supply Stop
9. Installation Instructions
1. Flush Valve Assembly
2. Down Tube and Vacuum Breaker
3. Spud Coupling Nut and Washers
4. Spud Flange
All American Standard Products Are Water Tested At Our Factory.
Some Residual Water May Remain In The Valve During Shipping.
Thank you for selecting American-Standard...the benchmark of fine quality for over 100 years. To ensure that
your installation proceeds smoothly--please read these instructions carefully before you begin.
UNPACKING
1. Remove the Flush Valve items from the carton. The illustration below shows all items after
they have been removed from the carton. Some items may be packaged partially assembled
to other items.
DO: SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH.
DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A
CLOTH WITH A COARSE SURFACE.
CARE INSTRUCTIONS:
Installation Instructions
Installation Instructions
(In Toronto Area only: 1-905-3061093)
Certified to comply with ASME A112.19.2M
© 2009 AS America, Inc.
NOTE TO INSTALLER: Please give this manual to the customer after installation.
SELECTRONIC™
PROXIMITY URINAL FLUSH VALVE
0.125 GPF & (0.5 LPF)
Exposed Flushometer
for 3/4"Top Spud Urinals
CLOG RESISTANT
• Self-cleaning piston valve prevents clogging and reduces maintenance.
ONE SENSOR FITS ALL
• Only 1 sensor for entire Selectronic™ line of faucets, urinals, and ush valves.
• Range can be adjusted manually or with optional remote control.
• Sensor Features Low Battery Indicator.
M968541 REV.1.1
6063.013
6590.525
MODEL NUMBERS
To learn more about American Standard Faucets visit our website at: www.americanstandard-us.com
or U.S. customer's e-mail us at: [email protected]
For Parts, Service, Warranty or other Assistance,
please call 1-800-442-1902 (In Canada: 1-800-387-0369)
(In Toronto Area only: 1-905-3061093)
M968541 REV.1.2

Installation Instructions
RECOMMENDED TOOLS; Fig. 2 Fig. 2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Teflon Tape
Flat Blade Screwdriver (For adjusting Supply Stop)
Adjustable Wrench
Tape Measure
Hacksaw
Tubing Cutter
File
For Sweat Connection; Solder and Torch
2.5mm Hex Wrench
1.5mm Hex Wrench
123
4
5
6
7910
8
PRIOR TO INSTALLATION
Note: Prior to installing the Selectronic™Flush Valve
the following items must be installed.
1. Urinal
2. Drain line
3. Water supply line
• Flush all water lines prior to operation (See Step 4). Dirt
and debris can cause flush valve to run continuously.
• With the exception of Supply Stop Inlet, DO NOT use
pipe sealant or plumbing grease on any valve component
or coupling!
• Protect the chrome or special finish on the Flushometer.
DO NOT USE toothed tools on finished surfaces to install
or service these valves. Also see “Care and Cleaning”
section of this manual.
• This product contains mechanical and/or electrical
components that are subject to normal wear. These
components should be checked on a regular basis and
replaced as needed to maintain the valve’s performance.
IMPORTANT:
• All plumbing must be installed in accordance with
applicable codes and regulations.
• Water supply lines must be sized to provide an
adequate volume of water for each fixture.
2
Fig. 1
Roughing-in Dimensions GENERAL DESCRIPTION:
Right or Left Hand Installation
10'
Exposed Flushometer
for 3/4" Top Spud Fixtures
SELECTRONIC™
PROXIMITY URINAL
FLUSH VALVE
Exclusive, self cleaning piston-type flush
valve with proximity operation and
manual override. Operates on DC
(battery) power. Recommended
operating pressure 35 to 80 psi. Can
install left or right-handed. Detection
Zone can also be adjusted manually, or
with optional remote control.
Valve is designed to provide stated
flush volume with a 7.0 GPM flow rate.
See (Section 5) for converting Flush
Valve to Left Hand Installation.
409mm
(16-1/8)
293mm
(11-1/2)
165mm
(6-1/2)
116mm
(4-5/8)
72mm
(2-7/8)
57mm
(2-1/4 MIN.)
DETECTION ZONE
400mm-800mm
(15-3/4 TO 31-1/2)
SUPPLY
DN 19mm
(3/4” I.P.S.)
15˚
FINISHED WALL
115mm-134mm
(4-1/2 TO 5-1/4)
FOR 3/4" TOP
SPUD FIXTURES
MANUAL
OVERRIDE
BUTTON
-C-L-
*CRITICAL
LEVEL
*Note: The Critical Line (-C-L-) on Vacuum Breaker
must typically be 6"(152mm) above fixture. Consult
Codes for details.
Installation Instructions
M968541 REV.1.2

Installation Instructions
1
1
2
3
4
5
1
4
2
3
Fig. 4
Fig. 5
1. Measure from finished wall to first thread of Adapter
or threaded supply pipe (dimension “X”). Cut COVER
TUBE (1) to length (X). Apply Teflon Tape to the
threaded end of the Adapter or supply pipe. Fig. 4a.
2. Push the COVER TUBE (1) into the WALL
ESCUTCHEON (2). Slide both onto the SUPPLY PIPE
(3). Fig. 4b.
3. Push the COVER TUBE (1) in to expose the threads
of the supply pipe. Fig. 4c. With a wrench thread the
SUPPLY STOP (4) onto the SUPPLY PIPE (3). Align
and tighten. Fig. 4c.
4. Pull COVER TUBE (1) against SUPPLY STOP (4)
and push WALL ESCUTCHEON (2) against finished
wall.
3
INSTALL COVER TUBE, WALL
ESCUTCHEON and SUPPLY STOP;
Fig. 4
2
TEFLON TAPE
FINISHED WALL
3/4" TOP SPUD
INSTALL SWEAT SOLDER
ADAPTER; Fig. 3
CAUTION Turn water supplies off
before beginning
Note: Install Optional Sweat Solder Adapter
(Supplied) for copper pipe supply line. Fig. 3.
1. Measure the distance (A) from the finished wall to the
center of the inlet spud on the fixture.
2. Cut the supply pipe 1-1/4" (A-B=C) shorter then the
measurement taken in Step 1. File any rough edges off
the end of the supply pipe.
3. Clean the end of the supply pipe. Push the threaded
Adapter on until it is seated against the internal stop.
Sweat the Adapter to the pipe.
1
CENTER LINE OF
FIXTURE SPUD
FINISHED WALL
FILE EDGES
SOLDER
ADAPTER
Fig.3 Fig.3a
ADAPTER
32mm
(1-1/4)
A
(A-B)= B
C
X
X
CLEAN
1. Place the SPUD FLANGE (1) over the spud on the
Fixture.
2. Thread SPUD COUPLING NUT (2) onto Spud.
Make sure SEAL WASHER (3) and FRICTION
WASHER (4) are installed. Do not tighten fully.
3. Insert the DOWN TUBE (5) into the SPUD
COUPLING NUT (2) and push it down.
Note: If cutting Down Tube (5) to size, note that
Critical Line (C/L) on Vacuum Breaker must
typically be 6"(152mm) above fixture. Consult
Code for details.
INSTALL DOWN TUBE AND
VACUUM BREAKER; Fig. 5
3
Fig. 4a
Fig. 4b
Fig. 4c
2
Installation Instructions
M968541 REV.1.2

Installation Instructions
4
1
CLOCKWISE CLOSES
CONTROL STOP
COUNTER-CLOCKWISE
OPENS CONTROL STOP
REMOVE COVER
Fig. 6
1. Remove COVER (1) from SUPPLY STOP (2).
2. With a flat blade screwdriver open SUPPLY STOP (2).
3. Turn on water supply to flush line of any debris or
sediment.
4. Close SUPPLY STOP (2) and replace COVER (1).
FLUSH OUT SUPPLY LINES; Fig. 6
4
1
4
Fig. 7a
Fig. 7c
Fig. 7d
Fig. 7
3
The UNIT is shipped with the inlet flange on the right
side. If needed, the orientation can be reversed by
following the steps below.
1. Loosen SET SCREW (1) with 2.5mm Hex Wrench (4)
in back of top half of FLUSH VALVE (2). Fig. 7a.
2. Rotate TOP (2) to the right and pull off. Fig. 7b.
3. Rotate bottom half of FLUSH VALVE (3) 180˚. Fig. 7b.
4. Replace TOP (2) and rotate until key engages than
tighten SET SCREW (1). Fig. 7c, 7d.
4 LEFT OR RIGHT HAND
INSTALLATION; Fig. 7
5
4
2
2
KEY
2
2
1
3
Fig. 7b
180˚
RED+
BLACK-
2
Installation Instructions
M968541 REV.1.2

Installation Instructions
5
7
9
6
10
2
5
8
1
121mm,+13mm, -6mm
(4-3/4)(+1/2, -1/4)
Fig. 8b
Fig. 9
2
REMOVE COVER
CLOCKWISE CLOSES
CONTROL STOP
COUNTER-CLOCKWISE
OPENS CONTROL STOP
IMPORTANT: To avoid overflowing, the SUPPLY STOP
(3) must never be opened to the point where the flow
from the valve exceeds the flow capacity of the
fixture. The fixture must be able to handle a
continuous flow in case of a flush valve failure.
Valve is designed to provide stated flush volume with
a 7.0 GPM flow rate.
1. After installation is complete, peel off the
PROTECTIVE FILM (1) from the sensor. Standing to one
side, block the sensor with your hand for 10 seconds.
Remove your hand and listen for audible “click” from
within the valve.
2. Remove COVER (2) from SUPPLY STOP (3).Turn on
water supply 1/4 turn to 1/2 turn(CCW) and test for
leaks. Note: Unit may flush for approximately 5 to 10
sec. when water is first turned on. If flow persists,
turn water off and repeat step #1 above.
3. Actuate the FLUSH VALVE:
A) Cover sensor with hand for 10 seconds.
NOTE: Stand outside of sensor detection aera.
B) Remove hand from in front of the sensor; unit will
flush in approximately 3 seconds.
4. Adjust SUPPLY STOP (3) after each flush until the
stated flush volume is achieved, no splashing occurs and
the fixture is properly cleansed.
5. When adjustment is complete, replace COVER (2)
and tighten to ensure vandal-resistance.
ADJUST SUPPLY STOP; Fig. 9
7
3
Fig. 8a
3
25
1
4
1. As shown in Fig. 8a, insert the side INLET FLANGE (1)
on the FLUSH VALVE (2) into the SUPPLY STOP (3).
Lubricate the INLET FLANGE O-RING (4) with water if
necessary. Lightly tighten COUPLING NUT (5). Fig. 8a.
Important: Do not use lubricants (other than water)
or any type of thread sealing paste or tape.
2. Align the FLUSH VALVE (2) (Fig. 8b) directly above
the DOWN TUBE (7) and VACUUM BREAKER
COUPLING NUT (6). Make sure that GASKET (10) is
installed.
Note: There is a +13mm, -6mm (+1/2, -1/4) tolerance
for the 121mm (4-3/4) dimension. Fig. 8b.
3. Pull the DOWN TUBE (7) up to meet the threaded
FLUSH VALVE CONNECTION (8) and hand tighten
the VACUUM BREAKER COUPLING NUT (6). Align
all components of the flush valve assembly. Fig. 8b.
4. Lightly tighten the COUPLING NUT (5) connection
first, then the VACUUM BREAKER COUPLING NUT
(6) and finally the SPUD COUPLING NUT (9). Once
alligned correctly, use a wrench to tighten couplings to
make water tight connections. Fig. 8b.
INSTALL FLUSH VALVE;
Fig. 8a & 8b
6
Installation Instructions
M968541 REV.1.2

Installation Instructions
6
Fig. 12b 3
9
1. Remove COVER (1) from SUPPLY STOP (2) if
installed. Fig. 10.
2. Turn water supply off. Fig. 10.
3. Loosen SPUD COUPLING NUT (3). Unthread
COUPLING NUT (4) and VACUUM BREAKER
COUPLING NUT (5). Remove FLUSH VALVE (6).
Fig. 10.
4. Clean all threaded connections before installing the
new flush valve. Fig. 10a.
5. Refer to Sections 5,6 and 7 to complete the retrofit
installation. Fig. 10b.
Note: In most Retrofits the wall escutcheon, supply stop,
cover tube and vacuum breaker do not have to be replaced.
If these items do need replacement they must be purchased
separately or order the complete flush valve assembly from
American Standard.
HOW TO RETROFIT OUR VALVE;
Fig. 10
8
(Replaces Industry Standard Manual and
Electronic Valves)
CLEAN
CONNECTIONS
2
Fig. 10 Fig. 10a Fig. 10b
1
4
5
3
6
1. Loosen SET SCREW (1) with 2.5mm Hex Wrench
(2) in back of top half of FLUSH VALVE CAP (3). Fig.
12a.
2. Rotate CAP (3) to the right and pull off. Fig. 12b.
3. Turn CAP (3) over and remove the two SCREWS
(4). Remove the BATTERY COVER (5) to expose the
battery (6). Remove old BATTERY (6). Fig. 12c.
4. Install the new BATTERY (7) making sure the + & -
are facing up towards the open end of the cover.
Fig. 12d.
5. Replace the BATTERY COVER (5), reverse the
above steps to assembly flush valve.
HOW TO CHANGE THE BATTERY;
Fig. 12
1
5
7
46
6
Fig. 12a
Fig. 12c
Fig. 12d
Fig. 12
OLD
BATTERY
OUT
NEW
BATTERY
IN
2
Installation Instructions
M968541 REV.1.2

Installation Instructions
HOW TO SET DETECTION RANGE
(If Required) ; Fig. 13
6
6
3
Fig. 13b
Fig. 13
Fig. 14
Fig. 14a Fig. 14b
VIEW “A”
11
DETECTION ZONE
38mm TO 787mm
(1-1/2 TO 31)
1
Fig. 13c
Fig. 13a
2
3
5
6
1" - 2" (30mm - 50mm
BLINKING LED
BLINKING LED
VIEW “A”
4
Note: The detection distance is preset and is ideal for
most installations. Should an adjustment be required
follow the steps below.
1. Loosen SET SCREW (1) with 2.5mm Hex Wrench (2)
in back of top half of FLUSH VALVE (3). Fig. 13a.
2. Rotate CAP (3) to the right and pull off. Fig. 13b.
3. Turn CAP (3) over and disconnect GREY SENSOR
WIRE (4) from BATTERY COVER (5).
4. Keeping hands away from the front of the sensor,
reconnect the GREY SENSOR WIRE (4) and quickly
place the CAP (3) on the valve. Do not secure the CAP
(3) at this time. Note: You have 5 seconds after
connecting cable to enter program code.
5. While the SENSOR CONTROL LED (6) is blinking
slowly, place your hand 1 to 2 in. (30-50mm.) in front of
the sensor. Fig. 14a.
6. When the LED (6) stops blinking and stays "ON",
move your hand to the desired position from sensor
(detection zone, 1-1/2" to 31", 38 to 787mm ) and hold
in place until the LED (6) begins to blink again. Fig. 14b.
Note: Detection Zone is 1-1/2" to 31", 38 to 787mm
from sensor.
7. Once the SENSOR CONTROL LED (6) begins to
blink again, remove your hand from the detection zone.
When the flashing stops, the detection distance is set.
8. Replace and secure CAP (3) onto valve.
9. Actuate the FLUSH VALVE:
A) Cover sensor with hand for 10 seconds. NOTE:
Stand outside of sensor detection aera.
B) Remove hand from in front of the sensor; unit will
flush in approximately 3 seconds.
HOW TO SET DETECTION RANGE
(If Required) ; Fig. 13 & 14
10
Installation Instructions
M968541 REV.1.2

Installation Instructions
8
IS STOP VALVE OPEN?
LOOK FOR REPEATED
DOUBLE FLASH ON SENSOR YES INSTALL NEW BATTERY
TRY MANUAL VALVE BUTTON;
WILL THE UNIT FLUSH? NO REPLACE PISTON KIT
INSTALL NEW BATTERY
SEE STEP 10, page 6 in manual
NO REPLACE SENSOR NO
YES
NO
NO
YES YES
OPEN VALVE
UNIT WILL ONLY FLUSH MANUALLY
LOOK FOR REPEATED
DOUBLE FLASH ON SENSOR
RETRY AUTOMATIC FLUSH.
DOES THE UNIT FLUSH?
RETRY AUTOMATIC FLUSH.
TEST SENSOR. DISCONNECT
GRAY FLAT WIRE FROM BATTERY
COVER AND RE-CONNECT. SENSOR
SHOULD FLASH FOR 5 SECONDS.
DOES IT FLASH?
TEST SENSOR. DISCONNECT
GRAY FLAT WIRE FROM BATTERY
COVER AND RE-CONNECT. SENSOR
SHOULD FLASH FOR 5 SECONDS.
DOES IT FLASH?
CLOSE STOP VALVE,
REPLACE SOLENOID KIT.
RE-ASSEMBLE & INSTALL UNIT.
OPEN STOP VALVE.
BATTERY LOW; REPLACE BATTERY
SEE STEP 10, page 6 in manual
NO NO
YES
DOES THE SENSOR FLASH
FOR THE FIRST 5 SECONDS?
NO REPLACE SOLENOID KIT
RETRY AUTOMATIC FLUSH;
WAS IT SUCCESSFUL?
YES
1. COVER SENSOR FOR 10 SECONDS 2. UNCOVER SENSOR FOR 10 SECONDS.
REPLACE BATTERY
SEE STEP 10, page 6 in manual
MANUAL VALVE OBSTRUCTED. CLOSE STOP VALVE AND SERVICE
RETRY AUTO FLUSH
NO
UNIT IS CONTINUOUSLY FLUSHING
PUSH MANUAL FLUSH
BUTTON; DOES IT RETURN?
LOOK FOR REPEATED
DOUBLE FLASH ON SENSOR
NO NO
YES
NO
1. COVER SENSOR FOR 10 SECONDS 2. UNCOVER SENSOR FOR 10 SECONDS. DOES THE UNIT STOP FLUSHING? YES
INSTALL NEW BATTERY
SEE STEP 10, page 6 in manual
YES
1. CLOSE STOP VALVE, 2. REPLACE SOLENOID KIT. 3. RE-ASSEMBLE AND INSTALL UNIT. 4. OPEN STOP VALVE.
REPLACE SENSOR
NO
TROUBLESHOOTING FLOW CHARTS
UNIT DOES NOT FLUSH AT ALL
HOT LINE FOR HELP
For toll-free information and answers to your questions, call:
1 [phone]
Weekdays 8:00 a.m. to 6:00 p.m. EST
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Weekdays 8:00 a.m. to 7:00 p.m. EST
Product names listed herein are trademarks of AS America, Inc.
IN MEXICO 01-800-839-12-00
Installation Instructions
M968541 REV.1.2

Installation Instructions
9
HOT LINE FOR HELP
For toll-free information and answers to your questions, call:
1 [phone]
Weekdays 8:00 a.m. to 6:00 p.m. EST
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Weekdays 8:00 a.m. to 7:00 p.m. EST
Product names listed herein are trademarks of AS America, Inc. 2009
IN MEXICO 01-800-839-1200
A923654-0070A
BATTERY 6VCR-P2
M962666-0020A
MANUAL VALVE
A955066-0020A
ADJUSTABLE TAILPIECE
(4-1/2 to 5-1/4 Rough-in)
M952261-0020A
3/4" INLET PIPE ASSEMBLY
M952263-0020A
3/4" VACUUM
BREAKER ASSEMBLY
M952262-0020A
3/4" SPUD ASSEMBLY
M955058-0020A
3/4" SUPPLY STOP
MODEL NUMBERS
A906680-0070A
BONNET NUT
A950223-0070130A
SENSOR ASSEMBLY
W/MTG. KIT.
(0.125 gpf)
M962665-0020130A
COVER ASSEMBLY FOR
FLUSH VALVE WITH 0.125 gpf
(BATTERY INCLUDED)
Installation Instructions
SELECTRONIC™
PROXIMITY URINAL FLUSH VALVE
0.125 GPF & (0.5 LPF)
6063.013
6590.525
M924347-0020A
CAP FOR 3/4" SUPPLY
M962664-0070A
SOLENOID ASSEMBLY
M962907-0070A
PISTON ASSEMBLY
M962801-0070A
FLOW REGULATOR
M968541 REV.1.2
OPTIONAL ADJUSTABLE TAILPIECE
(Purchased Separtely)
M962836-0020A (8-1/2 to 9-1/4 Rough-in)
M962835-0020A (7-1/2 to 8-1/4 Rough-in)
M962834-0020A (6-1/2 to 7-1/4 Rough-in)
M962833-0020A (5-1/2 to 6-1/4 Rough-in)