Aries 205040 User manual

PAGE 1 • 205040-INS-RC• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
Product Image
Brackets
Level of Difficulty
Easy
Parts List
1Driver / left side bar
1Passenger / right side bar
1Driver / left
front mounting bracket
1Passenger / right
front mounting bracket
2Mounting bracket, rear
2Bolt plate, M8
5Hex bolt, M8
7Flat washer, M8
7Lock washer, M8
2Hex nut, M8
2Plastic retainer, M8
4Hex bolt, M10
4Flat washer, M10
4Lock washer, M10
4Bolt / nut plate, M12 stud
4Hex bolt, M12
4Flat washer, M12 x 32mm
4Flat washer, M12
8Lock washer, M12
4Hex nut, M12
4Plastic retainer, M12
Scan
for helpful
install tips
Front
Rear
INSTALLATION MANUAL 205040
Tools Required
Torque wrench Socket, 13mm
Utility knife Socket, 16mm
Level Socket, 18mm Notes and Maintenance
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
To protect the product, wax after installing. Regular waxing is recommended
to add a protective layer over the finish. Do not use any type of polish or wax
that may contain abrasives that could damage the finish.
For polished, gloss and other smooth finishes,
polish may be used to clear small scratches and scuffs on the finish.
Mild automotive detergent may be used to clean the product.
Do not use dish detergent, abrasive cleaners, abrasive pads,
wire brushes or other similar products that may damage the finish.
Refer to the table on page 2 when securing hardware during the
installation process to help prevent damage to the product or vehicle.

ARIESAUTOMOTIVE.COM • NEED ASSISTANCE? • 877.287.8634 • 205040-INS-RC • PAGE 2
Step 1
Starting on the driver side, locate
the two mounting locations
underneath the vehicle.
Step 2
Locate the driver-side front mounting
location and remove the tape plug from
each hole.
Insert an M8 bolt plate into the hole
closest to the front of the vehicle. Slide a
plastic bolt retainer over the thread of the
bolt to hold it in place.
Insert a M12 bolt and nut plate into
the remaining hole. Slide a plastic bolt
retainer over the thread of the bolt to
hold it in place.
Step 3A - 2015 and newer with factory inserts
Place the driver-side front mounting
bracket onto the vehicle and secure the
left side of the bracket with a M12 flat
washer, M12 lock washer and M12 hex
nut on the bolt plate and two M8 hex
bolts, two M8 flat washers and two M8
lock washers on the bottom.
Note: The M10 nut on the M12 bolt
plate will not be used on vehicles with
threaded inserts.
Finish securing the right side of the
bracket with an M8 flat washer, M8
lock washer and M8 hex nut. Snug the
hardware, but do not fully tighten.
Torque Specifications
METRIC
M6 bolt 3 ft.-lbs.
SAE
1/4" bolt 3 ft.-lbs.
M8 bolt 7 ft.-lbs. 5/16" bolt 7 ft.-lbs.
M12 bolt 16 ft.-lbs. 3/8" bolt 16 ft.-lbs.
M12 bolt 28 ft.-lbs. 7/16" bolt 20 ft.-lbs.
-- -- 1/2" bolt 28 ft.-lbs.
Use above torque setting unless otherwise noted

PAGE 3 • 205040-INS-RC• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
Step 3B - 2015 and older without factory inserts
On older model vehicles without
factory threaded inserts, install the
bracket with the provided M8 bolt
plate and M12 bolt / M10 nut plate
as directed in step 3A.
Align the M10 nut with one of the bottom
holes in the rocker panel and secure with
a M10 hex bolt, lock washer and nut.
Step 4
To install the rear bracket, insert a M12
bolt / M10 nut plate into the slot in the
rocker panel. Secure the M12 stud with
a plastic retainer and place the rear
bracket in position.
Secure the top of the bracket to the
M12 stud with a flat washer, lock washer
and nut.
On 2015 and newer models (with
M8 factory inserts): Secure the bottom
of the bracket with one M8
hex bolt, lock washer and flat washer.
On 2015 and older models (without
M8 factory inserts): Rotate the bolt
plate to position the nut behind the lower
mounting position and secure with a M10
hex bolt, flat washer and lock washer.
Step 5
Place the side bar onto the brackets and
align the mounting holes with the holes in
the brackets on the vehicle.
Attach the side bar to the brackets
using two M10 hex bolts, two M10 lock
washers and two M10 flat washers.
Snug the hardware,
but do not fully tighten.

ARIESAUTOMOTIVE.COM • NEED ASSISTANCE? • 877.287.8634 • 205040-INS-RC• PAGE 4
Step 7
Locate the passenger-side front
mounting location. Insert a M12 bolt /
M10 nut plate into the body panel. Slide
a plastic bolt retainer over the thread of
the bolt to hold it in place.
Insert a second M8 bolt plate into the
remaining top slot on the rocker panel.
Slide a plastic bolt retainer over the
thread of the bolt to hold it in place.
Step 8
Place the passenger-side front mounting
bracket onto the vehicle and secure the
top, front location with an M8 flat washer,
lock washer and nut.
Secure the top rear location with a
M12 flat washer, lock washer, and nut.
On 2015 and newer models (with
M8 factory inserts): Secure the bottom
of the bracket with one M8
hex bolt, lock washer and flat washer.
On 2015 and older models (without
M8 factory inserts): Rotate the bolt
plate to position the nut behind the lower
mounting position and secure with a M10
hex bolt, flat washer and lock washer.
Step 6
Adjust and level the side bar.
With the side bar in position, it is
recommended to tighten all brackets to
the vehicle first, followed by the side bar
connections.

PAGE 5 • 205040-INS-RC• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
Step 9
Repeat steps 4 through 6 to complete
side bar installation on the passenger
side of the vehicle.
Congratulations on the installation of your
new ARIES 3" round side bars.
With the side bars installed, periodic
inspections should be performed to ensure
all mounting hardware remains tight.
To protect your investment, see the
'Notes and Maintenance' section on
the first page of this instruction manual.