Aseptico ALU-40LED-CF Manual

ALU-40LED-CF
Portable Dental Lamp
NSN: 6520-01-600-8241
OPERATION &
MAINTENANCE MANUAL

i.
TABLE OF CONTENTS:
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . .1
Package Contents . . . . . . . . . . . . . . . . . . . . .1
Safety Precautions . . . . . . . . . . . . . . . . . . . .2
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . 6-7
Parts Lists & iagrams:
• Figure-9 Lamp Stand Boom . . . . . . . . . .8
• Figure-10 Lamp Stand & Pwr Supply .10
• Figure-11 Lamp Head . . . . . . . . . . . . .12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . .14
Specifications . . . . . . . . . . . . . . . . . . . . . . . .15
Symbol efinitions . . . . . . . . . . . . . . . . . . .16
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . .17
P.O. Box 1548 • Woodinville, WA 98072
8333 216 th Street S.E. Woodinville, WA 98072
International [phone] • Toll Free [phone]
www.aseptico.com • [email protected]
INFORMATION CONCERNING THE ACCURACY AN
PRECISION OF THIS PRO UCT MAY BE OBTAINE
UPON REQUEST BY CONTACTING ASEPTICO AT THE
A RESS SHOWN ON THIS PAGE.
To prevent injury to people and damage to
property, please heed relevant warnings and
remarks. They are marked as follows:
WARNING: Serious injury or death
may result if ignored.
CAUTION: amage to property or
the environment may
result if ignored.
NOTE: Important additional
information and hints.
CONFORMS TO UL ST 60601-1;
CERTIFIE TO CSA ST C22.2 NO. 601.1
(NSN: 6520-01-600-8241)

1
Your new Aseptico ALU-40LE -CF Lamp is one of the finest operating lights available
to the dental and medical professions. The ALU-40LE -CF uses an LE light source
which provides brilliant white light, reduced power consumption, and longer operating
life. The universal voltage input Lamp operates from 100VAC to 240VAC, 50 and
60Hz, and it provides an auxillary C input that allows 12V and 24V battery operation
in the field. The ALU-40LE -CF features a compact lamp head with adjustable
intensity and spotlight aperature controls, flexible gooseneck, telescoping tripod stand
and padded carrying case.
Congratulations!
This System is engineered to provide many years of reliable service. Please read the
instructions provided in this manual to receive the best and longest service from your
Aseptico equipment.
Separate manuals may be provided to cover the operation and maintenance of
other accessories for your unit.
PACKAGE CONTENTS:
• Portable ental Lamp Assembly, PN: 120369-01
• Color Filter, PN: 461974 (For use with light-activated composites.)
• Two 0.160A Spare Fuses, PN: 830046
• C Battery-Power Clip Assembly, PN: AA-40 C-BC
• 12Vdc Automobile Power Adapter Assembly, PN: AA-40 C-LP
• One Each USA Power Cord, PN: 840107, and Euro Power Cord, PN: 840007
• Soft Padded Carrying Case, PN: 410084
• Two Operation and Maintenance Manuals, PN: 420914
• Setup Guide, PN: 420884
PURCHASED SEPARATELY:
• Color Filter 5-Pack (Optional), PN: AA-40FK
• Lens Replacement Kit (Optional), PN: AA-40LK, Includes:
- Fresnel Lens, PN: 461935
- Color Filter, PN: 461974
- Lens Cover, PN: 461936
- Torx Key, PN: 490140 (For removing Fresnel Lens)
- Three (3) Torx Screws, PN: 510727 (For mounting Fresnel Lens)

2
SAFETY PRECAUTIONS:
Aseptico accepts no liability for direct or consequential injury or damage resulting from improper
use, arising in particular through the non-observance of the operating instructions, or improper
preparation and maintenance of this product.
CAUTION: Use for intended purposes only. Failure to observe the operating instructions may
result in the patient or user suffering serious injury or the product being damaged,
possibly beyond repair. Before using this product, make sure that you have studied
and understood the operating instructions.
CAUTION: Use of other Lamp filters or accessories from third-party manufacturers is the sole
responsibility of the user.
CAUTION: All repairs to the LE Assembly, Boom Arm, and Power Supply are to be performed
by authorized Aseptico service personnel only.
WARNING: o not install where there is a risk of an explosion. The ALU-40LE -CF is not
intended for operation in the presence of flammable anesthetics or gases.
CAUTION: Connect AC power supply mains cable to a properly grounded outlet only.
CAUTION: The ALU-40LE -CF Lamp is sensitive to shock and may be damaged if dropped or
impacted against a hard surface.
WARNING: o not disassemble or alter the Lamp's LE , Boom Arm, or Power Supply
subassemblies.
CAUTION: It is recommended to always have the patient wear darkened eyewear during
dental procedures. Avoid looking directly into the LE when Lamp is turned on.
CAUTION: If the Lens Cover and/or acrylic Fresnel Lens on the Lamp Head needs to be
cleaned, use reagent-grade isopropyl alcohol, professional lens cleaning solution, or
de-ionized water with a small amount of dish soap - do not use other solvents as
they might adversely react with the Lens materials.
To prevent injury to people and damage to property, please heed relevant warnings and
remarks. They are marked as follows:
WARNING: Serious injury or death may result if ignored.
CAUTION: amage to property or the environment may result if ignored.
NOTE: Important additional information and hints.

3
1. Remove the ALU-40LE -CF Lamp from
its carrying case. Unfold the tripod legs to
a horizontal position. Loosen the
pedestal adjustment knob and slide the
legs to the bottom of the post (see Figure
1). Secure legs in place by firmly
tightening the knob. Set Lamp Assembly
on a stable, level floor surface.
2. Loosen the handgrip on the center post
(see Figure 1) and raise the post to the
desired height. Tighten the handgrip to
secure post in place. Loosen the boom
adjustment handle and extend boom to
desired length and/or pivot the lamp head
to the desired operating position. Tighten
handle to secure the boom in place.
SETTING UP THE UNIT:
Fig. 1 - System Components
POWER
SUPP Y
TE ESCOPING
CENTER POST
F EXIB E GOOSENECK
AMP HEAD
w/ADJUSTAB E
CONTRO S
PEDESTA
PEDESTA
ADJUSMENT KNOB
CENTER POST
HEIGHT
ADJUSTMENT
HANDGRIP
BOOM
ADJUSTMENT
HAND E
AMP
BOOM
FO DING
EGS
AC POWER
CONNECTOR
ON/OFF
SWITCH
DC POWER
CONNECTOR
FUSE
COMPARTMENT
Fig. 2 - Power Supply - Bottom View

4
3. Attach power cord to receptacle on
bottom of power supply housing (see
Figure 2, page 3) and plug cord into a
grounded electrical outlet. NOTE: The
ALU-40LE -CF Lamp features auto-
sensing, global voltage compatibility for
100VAC, 115VAC, 230VAC, and 240VAC
at 50Hz and 60Hz. The fuses provided
are correct for these line voltages. NOTE:
A USA style 125V power cord and Euro
style 220V cord are shipped with the unit.
Power plug adapters for the specific
country of usage may need to be
purchased separately.
DC Power:
If the power source is 12V C or 24V C,
use the C Battery Clip or Power Plug
Adapter Assemblies to connect to the C
source (see Figure 3). Insert the
Assemblies' Power Plugs into the C
Power Jack located on the bottom of the
power supply housing (see Figure 2, page
3).
NOTE: When attaching the C Battery
Clips (Figure 3) to the battery, connect
the red cable clamp to the positive (+)
terminal, and the black clamp to the
negative (-) terminal.
SETTING UP THE UNIT - Cont'd
Fig. 3 - DC Power Accessories
DC POWER P UG
ASSEMB Y
DC BATTERY C IP
ASSEMB Y

5
After the ALU-40LE -CF Lamp has been set
up, the unit is ready to operate:
1. Ensure that the protective Lens Cover is
mounted onto the front of the Lamp Head
(see Figure 4).
IMPORTANT: If applying light-activated
composites, it is recommended that the
supplied Color Filter, PN: 461974, be
used to filter the light from the ALU-
40LE -CF Lamp. To install the Filter,
remove the Lens Cover and place the
Filter against the inside of the Cover (see
Figure 5, page 6). Center the Filter so that
it completely covers the transparent shield
on the Cover. Replace the Lens Cover.
2. Turn On/Off switch located on bottom of
power supply housing to On (—) position
(see Figure 2, page 3).
3. Adjust light intensity and spot size by
rotating the two adjustment rings on the
Lamp Head (see Figure 4):
a) ED Intensity Adjustment Ring:
Provides variable brightness control.
When viewed from the rear of the
Lamp Head, rotate Ring clockwise to
increase lamp intensity, or counter-
clockwise to decrease intensity. The
intensity adjustment range is from 0%
to 100%. NOTE: The total adjustment
range of the Intensity Ring covers
approximately 90° of rotation -- do not
OPERATION:
attempt to force the Ring past the
stops at each end of this range.
b) ED Aperture Adjustment Ring:
Allows user to select from seven
different beam aperture sizes. When
viewed from the rear of the Lamp
Head, rotate the Ring counterclock-
wise to increase beam width, and
clockwise to decrease width. NOTE:
When the Aperture Ring is rotated
continuously in one direction, the
Lamp will repeatedly cycle through the
seven aperture sizes.
Fig. 4 - Illumination Controls
ED
INTENSITY
ADJUSTMENT
RING
ED
APERTURE SIZE
ADJUSTMENT RING
PROTECTIVE
ENS COVER
BRIGHTER
BEAM WIDER
BEAM
WARNING:
Avoid looking directly into LE lamp. Protect
patient with darkened eyewear when directing
light near patient's eyes.

6
NOTE: The Lens Cover, Color Filter,
Fresnel lens, Vertical Stand, Fuses, and
Power Cords are the only user replace-
able parts on the ALU-40LE -CF Lamp.
All other Lamp components, such as the
LE Assembly, Power Supply, and Boom
Assembly are not field serviceable and
must be returned to Aseptico if repairs are
required.
1. FRESNE ENS REP ACEMENT:
Procure the optional Fresnel Lens
Replacement Kit, PN: AA-40LK, from
Aseptico. Follow these steps to replace
the Lens (see Figure 5):
a) Turn ALU-40LE -CF power Off and
unplug Lamp from power source.
b) Pull Lens Cover (461936) off the front
of Lamp Head to expose the Fresnel
Lens (461935).
c) Use the Torx Key (490140) to remove
the three Torx Fasteners (510727). Set
Fasteners aside temporarily.
d) Remove old Fresnel Lens and replace
with new Lens, positioning new Lens,
rough side out, on the outer shelf on
the Front Housing (see Figure 7).
e) Attach Lens to Housing with the three
Fasteners from Step 1c above.
f) Replace Lens Cover.
2. ENS ADJUSTMENT:
Follow these steps to adjust the position
of the Lens so that it emits the sharpest
beam (refer to Figures 6 & 7):
a) Position Lamp Head approximately
28" (71 cm) away from a flat test
surface. Turn Lamp On and observe
sharpness of projected light beam (see
Figure 6).
b) If outer edge of beam appears blurred
or undefined, reposition the Lens on
the next inboard shelf (see Figure 7) of
the Housing (refer to Step 1 for
complete instructions when detaching
and reattaching the Fresnel Lens).
c) Repeat Step 2b, moving the Lens
inward to the next shelf until the edge
of the beam shows optimum sharpness
and clarity. NOTE: There are a total of
five different Lens adjustment shelves
in the Front Housing (see Figure 7).
MAINTENANCE
Fig. 6 - Beam Ad ustment
28" (71 cm)
Approx.
Fig. 5 - Fresnel Lens Replacement
PROTECTIVE
ENS COVER
FRESNE
ENS
(FRONT
HOUSING)
FASTENER (X3)
(CO OR FI TER)
- If Required -

7
3. FUSE REP ACEMENT:
a) Remove the Fuse Holder from the
Power Inlet connector (see Figure 8).
b) Replace the two fuses in Fuse holder.
Replacement Fuses (2):
0.160A, 250V slo-blow fuse
(Fuse size: 5 x 20mm)
c) Reinstall the Fuse Holder.
NOTE: The ALU-40LE -CF features
auto-sensing, global voltage
compatibility. The fuses indicated are
correct for 100V-240V 50/60 Hz line
voltages.
4.
C EANING:
a) Fresnel ens:
Remove Lens Cover and Fresnel
Lens from Lamp Head. (IMPORTANT:
Handle the Fresnel Lens by its edges
-- do not handle the active surface of
the Lens.) The acrylic Fresnel lens is
fragile and can be scratched. ust is
the most common contaminant and
should be removed using compressed
air. If additional cleaning is necessary,
apply a few drops of reagent-grade
isopropyl alcohol, professional lens
cleaning solution, or de-ionized water
with a small amount of dish soap, to a
lint-free lens tissue and gently wipe
Lens. Clean the Lens Cover using the
same method. Reinstall Fresnel Lens
and Lens Cover onto Lamp Head.
b) Metal Components:
The metal exterior may be cleaned by
wiping with a soft cloth moistened with
mild detergent or disinfecting solution
such as isopropal alcohol.
c) Gooseneck & Electrical Cords:
Turn Lamp power Off. Wipe down the
gooseneck and electrical cords with a
cloth moistened with disinfecting
Turn the power off and unplug the
unit before following the steps below.
IMPORTANT
The LE Assembly is a non-serviceable
component of the ALU-40LE -CF Lamp.
Return the entire Lamp Assembly to
Aseptico if LE repairs are necessary.
Fig. 7 - Lens Ad ustment Shelves
SHE VES
(5)
WARNING
CAUTION:
• o not use excessive amounts of
fluid when cleaning.
• o not introduce any fluids to the
inside of the Lamp Head Housing
or the Power Supply Assembly.
WARNING:
Turn the power off and unplug the
unit before following the steps below.
Fig. 8 - Changing Fuses
A U-40 ED-CF
POWER SUPP Y
(BOTTOM VIEW)
FUSE HO DER

8
ALU-40LED-CF PARTS DIAGRAM
Figure 9 - amp Stand Boom
A U-40 ED-CF AMP HEAD:
Refer to Figure 11, page 12
23
4
5
6
7
9
11
10
8
12
13
5
11
1

9
PARTS LIST - Lamp Stand Boom
Item Description Part Number Qty
BOOM, MO IFIE ALU-40LE -CF 730645-01 1
LAMP HEA SUB ASSY 330355 1
SETSCREW 8-32X1/8 S/S CUP POINT 510278 1
GOOSENECK ALU-40LE -CF ENTAL LAMP 461953 1
SET SCREW CONE PT HEX SOC M6 X 8MM BLK 510731 1
HEAT SHRINK 1/8 BLK 870118 1"
HEAT SHRINK 1/4 BLK 870120 2.5"
HOLE PLUG NYLON 1/2 IN BLACK 510202 1
M/S STNLS PH PHL 10-24 X 5/8 THR CUTTING 510732 1
EN CAP, MO IFIE BOOM, ALU-40 461959 1
CABLE COILE 2 CON UCTOR ALU-40LE -CF 870319 1
HAN LE CLAMP LEVR, M8X1.0 FEM THR , BLK 850076 1
CLAMP, BOOM ALU-40 LE 730646 1
1
2
3
4
5
6
7
8
9
10
11
12
13
Cont'd on page 11...

10
ALU-40LED-CF PARTS DIAGRAM
Figure 10 - amp Stand & Power Supply
15
16 20
23
24
41 19
18
37
21
16 33
36
28
35
34
26
27
28
23
25
32
32
29
30
40
38
39
42
17
22

11
BRACKET POLE POWER SUPPLY ALU-40LE -CF 461945 2
C/S BTNSOC BLK 6-32 X 1/4 510009 8
OVERLAY POWER SUPPLY ALU-40LE -CF 420911 1
TOP HOUSING POWER SUPPLY ALU-40LE -CF 461943 1
TIE WRAP 4" PICO WHT 510137 1
STRAIN RELIEF 1/4 BLK FLEX 840003 1
HEAT SHRINK 1/2 BLK 870121 0.29'
IO E GENERAL 1N4004 1A 400V AXIAL O-41 880030 2
CONN CRIMP CONTACT 30-24 AWG 860266 4
CONN .079 HSG/POL 2 PIN 860267 1
CONN .079 HSG/POL 3 PIN 860268 1
WIRE PVC #24 STRAN E WHITE 870304-01 0.46'
WIRE PVC #24 STRAN E BLACK 870304-02 0.54'
TERM FEM CONN .187 X .032 22-16 860053 3
NUT HEX 6-32 STNLS (FOR GRN STU ) 510293 1
WASHER, INT STAR #6 (FOR GRN STU ) 510419 1
TERM INSUL RING #6 22-16 860004 1
WIRE PVC #22 GRN/YEL (54) 870260 0.21'
CONN JACK C POWER PCB MOUNT 860333 1
FUSE 5 X 20 SLO-BLO 0.160 AMP 830046 2
FUSE RAWER 2 POLE 840060 1
POWER INLET, FUSE SWITCHE 840059 1
POWER SUPLY 12V C 0.83A INPUT 85-264 VAC 840112 1
NUT NYLON 4-40 510554 4
WASHER FLAT NYLON .120I X.250 O X.0 510127 4
SPACER NYLON 1/4 RN X 7/16 L #6 510267 4
BASE POWER SUPPLY ALU-40LE -CF 461944 1
STAN ALU 27/29 AKG BLK 730150 1
NS COLOR FILTER ALU-40LE -CF 461974 1
NS C CABLE WITH BATTERY CLIPS AA-40 C-BC 1
NS C CABLE WITH AUTO POWER PLUG AA-40 C-LP 1
NS CASE CARRYING W/BLU LOGO 410084 1
NS LINECOR REMOTE US BLACK 840107 1
NS LINECOR REMOTE EURO BLK 840007 1
NS LABEL SERIAL NUMBER ALU-40LE -CF 420295-12 1
PARTS LIST - Lamp Stand & Po er Supply
35
37
38
39
40
36
Item Description Part Number Qty
15
16
17
18
19
20
21
22
23
24
25
27
28
29
30
31
32
33
34
26
41
(*NS = NOT SHOWN)
42

12
Figure 11 - amp Head
2
4
5
8
9
18
17
6
3
6
7
10
11
13
19 16
15
1
21
12
20
14

13
PARTS LIST - Lamp Head
Item Description Part Number Qty
LAMP HEA SUBASSEMBLY ALU-40LE -CF 330355 1
LENS COVER ALU-40LE -CF 461936 1
LENS FRESNEL ALU-40LE -CF 461935 1
M/S M2-4 X 6 SIX LOBE THREA FORMING 510727 3
FRONT HOUSING ALU-40LE -CF 461934 1
C/S BTNSOC BLK 6-32X3/4 510034 7
BALL STAINLESS 0.156 IA 510738 1
APERTURE WHEEL ALU-40LE -CF 461932 1
C/S BTNSOC BLK 4-40X3/16 510488 1
WASHER SHIM .43 O X .115 I X .01 STNLS 510726 1
APERTURE A JUST RING ALU-40LE -CF 461931 1
RES 100K TRIM POT 350V 1/2W 810430 1
WIRE #24 TEFLON 41/40 TINNE COPPER WHT 870314 2'
WIRE #24 TEFLON 41/40 TINNE COPPER BLK 870320 2'
PCB ASSY LAMP HEA ALU-40LE -CF 330578 1
FTN UNIVERSAL JOINT M10-1.0 MALE THR S 730643 1
WASHER #6 NYL .140 I X .312 O X .032 THK 510573 1
REAR HOUSING PLATE ALU-40LE -CF 461937 1
BRIGHTNESS A JUST RING ALU-40LE -CF 461941 1
BRIGHTNESS A JUST GEAR ALU-40LE -CF 461947 1
REAR HOUSING ALU-40LE -CF 461933 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

14
TROUBLESHOOTING:
Problem:
Power is 'ON', but lamp does not
illuminate:
Light intensity appears dimmer than
normal:
Fuse is blown:
Correction:
- Turn intensity up.
- Replace fuses, 0.160 Amp, 5 x 20mm, 250V, slo-blow
- Check plug and electrical source.
- Turn intensity up.
- Clean Lens Cover and/or Fresnel Lens. (Note: Before
cleaning, turn power to Lamp ‘Off’.)
- Check plug and electrical source.
- LE Assembly might be damaged - Return entire Lamp
Assembly to Aseptico for repairs.
- Replace both fuses, 0.160 Amp, 5 x 20mm, 250V,
slo-blow

15
SPECIFICATIONS:
Lamp Height: 41" to 69" (Adjustable)
(104.1 cm to 175.3 cm)
Boom Length: 41" (104.1 cm)
Weight: 9.45 lbs (4.29 kg)
AC Input: 100-240V 0.160A
50-60 Hz
Auxiliary C Input: 12-24V 0.6A
Fuses: 0.160 Amp, 250V, slo-blow
(5 x 20 mm)
Consumption: 7.5 W max
uty Cycle: Continuous
LE Life: 10,000 Hrs minimum
(Lumen maintenance >70%
@ 30,000 Hrs - At worst
case operating temperature)
Lamphead Ad ustments:
Intensity: 0% to 100% Adjustable
Aperture Size: 2-1/4" to 4-5/8" iameter
(5.72 cm to 11.74 cm)
Adjustable @ 27.56 in.
(70 cm) focal length
Beam Characteristics:
Color temperature: 6,500 Kelvin
Light Output: 1,500 ft-c @ 24" Typ
(16,145 lux @ 61 cm Typ)
Light istribution: 7 different aperture sizes
Nominal Working istances:
16" (40.6 cm) w/large
aperture, or 36" (91.4 cm)
w/small aperture
Light Source: LE Emitter
1013.3
hPa
697
hPa
10%
90%
10°C
(50°F)
45°C
(113°F)
OPERATING
TEMPERATURE
-20°C
(-4°F)
60°C
(140°F)
TRANSPORT & STORAGE
TEMPERATURE
Environmental Conditions:
Operating Temperature: 10 to 45°C (50 to 113°F)
Transportation & Storage Temperature:-20 to 60°C
(-4 to 140°F)
Relative Humidity: 10 to 90% non-condensing
Altitude: 0 to 3,048 meters (0 to 10,000 ft.)

16
SYMBOL DEFINITIONS:
Alternating current
angerous Voltage
Attention, consult
accompanying documents
Type B Equipment
o Not Throw Into Trash
Class II Equipment
Manufacturer
Authorized European
Representative
Protective Earth (Ground)
Temperature Limitation
Atmospheric Pressure Limitation
Humidity Limitation
Fuse Rating
0.160A
2X

17
Aseptico warrants this product against defects in material or workmanship for a period of
two (2) years, from date of original invoice. Some handpieces are warranted for one year
under the same conditions. Other handpieces and expendable components, such as air
turbines and light bulbs, are covered by shorter warranty periods, or have no warranty.
Aseptico's sole obligation under product warranty is (at its sole option and discretion) to
repair or replace any defective component or product in part or whole. Aseptico shall be
the sole arbiter of such action.
In the event of alleged defect under warranty, the purchaser is to notify Aseptico's
Customer Service epartment promptly. Customer Service will provide instructions,
usually directing that the product be returned for service. Shipment to Aseptico and the
cost thereof is always the responsibility of the purchaser.
Accidental misuse, inappropriate installation, or failure to perform directed maintenance
voids the warranty. eliberately defacing, modifying, or removing the serial number voids
the warranty.
Aseptico does not assume, under this warranty, any risks or liabilities arising from the
clinical use of its products, whether or not such use involves coincidental utilization of
products manufactured by others.
WARRANTY

P/N: 420914
Rev. G
ECO 14684
03/2019 PRINTE IN THE USA
P.O. Box 1548 • Woodinville, WA 98072
8333 216 th Street S.E. • Woodinville, WA 98072
[phone] • [phone]
www.aseptico.com • [email protected]