Aseptico AEU-525 Transport III Manual

OPERATION &
MAINTENANCE MANUAL
AEU-525
Portable Dental System
Transport III

TABLE OF CONTENTS:
Introduction . . . . . . . . . . . . . . . . . . . . . . . . .1
Package Contents . . . . . . . . . . . . . . . . . . . .1
Safety Precautions . . . . . . . . . . . . . . . . . . .2
Setting Up the Unit . . . . . . . . . . . . . . . . . .3-9
Figure 21 - Fr nt & Side View . . . . . . . . .7
Figure 22 - Back & Side View . . . . . . . . .8
Figure 23 - Back View . . . . . . . . . . . . . . .9
Operation Functions . . . . . . . . . . . . . . .10-16
Customizing lectric Motor Settings . .12-13
Operation . . . . . . . . . . . . . . . . . . . . . . .17-18
Sterilization & Maintenance . . . . . . . . .19-21
Repacking Instructions . . . . . . . . . . . . . . .22
Troubleshooting . . . . . . . . . . . . . . . . . . . . .23
Replacement Parts List . . . . . . . . . . . . . . .24
Symbol Definitions . . . . . . . . . . . . . . . . . . .25
Specifications . . . . . . . . . . . . . . . . . . . . . .26
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . .27
Notes . . . . . . . . . . . . . . . . . . . . . . . . . .28-29
P.O. Box 1548 • Woodinville, WA 98072
8333 216 th Street S. . • Woodinville, WA 98072
[phone] • [phone]
www.aseptico.com • [email protected]
i.
This device has been tested and found to comply with the
emissions requirements of I C 60601-1-2:2001-09. These
requirements provide reasonable protection against harmful
electromagnetic interference in a typical medical installation.
However, high levels of radio-frequency (RF) emissions from
electrical devices, such as cellular phones, may disrupt the
performance of this device. To mitigate disruptive
electromagnetic interference, position this device away from
RF transmitters and other sources of electromagnetic energy.
Classifications in accordance with
UL-60601-1:
- Class I
- Types B and BF Applied Parts
- Ordinary Protection
- Not suitable for use in the presence of a
flammable anesthetic mixture with air, oxygen,
or nitrous oxide.
Note: For reliable grounding, connect to receptacle
marked “Hospital Grade”.
To prevent injury to people and damage to property,
please heed relevant warnings and remarks. They
are marked as follows:
WARNING: Serious injury or death may result if
ignored.
CAUTION: Damage to property or the
environment may result if ignored.
NOTE: Important additional information
and hints.
INDICATIONS FOR USE:
The A U-525 Transport III is a portable self-contained dental
system that is used for endodontic and general dentistry
applications.
RX: FEDERAL LAW RESTRICTS THIS DEVICE TO
SALE BY OR ON THE ORDER OF A DENTIST
41E
MEDICAL -- GENERAL MEDICAL EQUIPMENT
AS TO ELECTRICAL SHOCK FIRE AND MECHANICAL
HAZARDS ONLY IN ACCORDANCE WITH:
UL 60601-1: First Edition - Medical Electrical
Equipment, Part 1 General Requirements for Safety.
ANSI/AAMI ES60601-1:2005/(R)2012 and A1:2012
C1:2009/(R)2012 and A2:2010/(R)2012 - Medical
electrical equipment—Part 1 General requirements
for basic safety and essential performance.
CAN/CSA C22.2 NO. 60601-1-08 (2013) - Medical
Electrical Equipment - Part 1 General Requirements
for Basic Safety and Essential Performance (Adopted
IEC 60601-1 2005, third edition, 2005-12), Includes
Corrigendum 1 2011.

1.
Your new Aseptico A U-525 Transport III System is the finest portable electric dental system
available. The System features a high-torque brushless micro motor with digital controls for the
handpiece ratios, speed, torque, motor direction, and L D illumination. The dual-voltage system
includes a 3-way air/water syringe, HV and saliva ejector vacuum systems, a self contained
water system, self contained waste system with a near-full level warning and vacuum pump
safety shutoff, oilless air compressor, and vacuum pump. An optional ultrasonic scaler is also
available. The system comes in a case with built-in wheels and a handle for maximum portability.
Congratulations!
This Transport III System is engineered to provide many years of reliable service. Please read the
instructions provided in this manual to receive the best and longest service from your Aseptico
equipment. Separate manuals may be provided to cover the operation and maintenance of other
accessories for your unit.
PACKAGE CONTENTS:
• Portable Case with lectronic Control, Compressor, and Vacuum Pump
• lectric Motor Control Console includes an Autoclavable 40K Brushless Micro Motor with
ISO -type coupling and L D light source
• TA-90D 3-Way Air/Water Syringe
• HV and Saliva jector Vacuum Hoses with Valves
• Water Supply and Air Reserve Bottles
• A -7PM On/Off Foot Control
• Power Cords (One each U.S. and uro)
• Operation & Maintenance Manual
• Handpiece (Purchased separately - see below)
OPTIONAL EQUIPMENT:
• Optional Air lectric Module with Ultrasonic Scaler Assy (PN: 330597)
• Optional Water Supply Adapter Assembly (PN: 330607)
• Optional Auxiliary Water Outlet Fitting (PN: AA-60)
HANDPIECES PURCHASED SEPARATELY:
•AHP-72S-FO Highspeed 1:5 Increaser Contra-Angle Handpiece with Fiber Optic
• AHP-63NAK Lowspeed 1:1 Contra-Angle Handpiece
• AHP-101 Lowspeed 1:1 Straight Handpiece for Prophy
• AHP-64 Lowspeed 1:1 Straight Handpiece
• AHP-88MN 8:1 Reduction Latch-Head Contra-Angle ndo Handpiece
• AHP-88MNP 8:1 Reduction Push-Button Head Contra-Angle ndo Handpiece
.NOTE: A List f Replacement Parts is Pr vided n Page 24.

2.
SAFETY PRECAUTIONS:
Aseptico accepts no liability for direct or consequential injury or damage resulting from improper
use, arising in particular through the non-observance of the operating instructions, or improper
preparation and maintenance.
WARNING: Clean, disinfect, and sterilize new or repaired handpieces and instruments before first
use and between each patient use. Only use sterilized handpieces and instruments
during treatment. Non-sterilized handpieces and instruments may cause bacterial or viral
infections. Always sterilize handpieces and instruments after operation.
CAUTION: Always examine unit components for damage before commencing treatment. Damaged
components must not be used and must be replaced.
WARNING: Use for intended purposes only. Failure to observe the operating instructions may result
in the patient or user suffering serious injury or the product being damaged, possibly
beyond repair. Before using this product, make sure that you have studied and
understood the operating instructions.
WARNING: Do not install where there is a risk of an explosion. The 525 Transport III System is not
intended for operation in the presence of flammable anesthetics or gases.
WARNING: Always operate a high-speed handpiece with water coolant. Operating a high-speed
handpiece without water coolant can cause thermal injury to the patient.
CAUTION: The lens for the electric motor L D is soft and can be damaged. If the lens needs to be
cleaned, use a lint-free swab and isopropyl alcohol - do not use other solvents as they
might adversely react with the L D assembly.
CAUTION: The A U-525 Transport electric motor is not recommended for use with endodontic files
that have torque limit requirements less than 100 g-cm.
WARNING: Do not use this device for dental implant procedures.
CAUTION: Do not run saline solutions through the water system -- saline will rust the water filters.
WARNING: For use by qualified and trained personnel only.
WARNING: CONTRAINDICATIONS
Ultrasonic oscillations emitted by the optional Ultrasonic Scaler may prevent the proper
function of cardiac pacemakers. Therefore, Aseptico recommends that patients with a
cardiac pacemaker should not be treated with the Ultrasonic Scaler component of the
A U-525 Transport III System.
WARNING: The optional Ultrasonic Scaler instrument tips oscillate at high frequency and can fracture
during operation. To help prevent the tips from fracturing and possibly injuring the the
patient, always follow the scaler manufacturer's operating instructions and recommended
ultrasonic power settings.
WARNING: Do not use the optional Ultrasonic Scaler dry. If used dry, the Instrument Tip will heat
immediately. This may cause thermal injury to the tooth. nsure that adequate liquid
coolant is always available.
CAUTION: Never use the optional Ultrasonic Scaler on metal or porcelain restorations. The high
frequency ultrasonic oscillations may loosen the restoration.
CAUTION: Operating the A U-525 without using the High or Low Volume vacuation can cause the
compressor motor to cycle on/off, possibly affecting other electrically powered equipment
sharing the same circuit.
CAUTION: Dispose of electronic waste and waste containing amalgam in accordance with local
regulations.

3.
1. Unpack the
A U-525
Transport III
System from its
shipping carton
(Fig. 1). (Save
cardboard
carton and all
packing materials in case the unit needs to
be shipped again.)
2. Lay Transport III case flat on floor with
case lid facing upward (Fig. 2). Open lid.
3. Remove accesso-
ries and place
them aside for
assembly later
(Fig. 3).
4. Remove System
components from
case and place
aside temporarily
(Fig. 3):
a. Loosen water-bottle holding strap on
inside of lid and remove water bottle.
b. Unhook waste-bottle bungee cord and
remove waste bottle.
c. Loosen air/electric-module holding strap
and remove air/electric module assembly.
SETTING UP THE UNIT(*):
5. Detach fastener tool from inside case lid
(Fig 4a). Use the tool to loosen the four
fasteners on the outside of the rear metal
door (Fig. 4b). Turn fastener counter-
clockwise 1/4 turn, to
loosen. Stand unit
upright. Use the
fastener tool to
loosen the two
fasteners on the
small metal door
located on the top of
the case (Fig. 4c).
Open case lid and reattach fastener tool to
its Velcro®mounting pad, then close and
lock case lid. NOTE: This fastener tool can
also be used to loosen the air/electric
module hold-down screw shown in Figure
13b, page 5.
6. On front (handle) side of unit, pull handle
locking tab outward while raising the
handle (Fig. 5a). Lift handle all the way up
until the locking tab engages the bottom
slot (Fig 5b).
FIG. 4a
FIG. 3
FIG. 4b
FASTENER
TOOL
FIG. 4c
FIG. 1
WATER
BOTTLE
FIG. 2
AIR/ELECTRIC
MODULE
115V
POWER CORD
WASTE
TANK
& BUNGEE
CORD
FOOT
PEDAL
HOLDING
STRAP
FASTENER
TOOL
(*) Also refer to the Aseptico Transport III video at www.aseptico.com for asic setup instructions.
FIG. 5a FIG. 5b
LOCKING
TAB
BOTTOM SLOT

4.
7. Open the
small metal
door on the
top of the case
and locate the
high and low
vacuum hose
connectors in
the recess
under the
door. Pull both
hoses all the
way out of the
recess so they extend to the top of the
handle as shown in Fig. 6.
8. (NOTE: The user may choose to inter-
change Step 8 with Step 9, to facilitate
easier setup of the syringe and optional
scaler.) On the back
side of the unit,
position the air/
electric module
assembly over the
top of the handle as
shown in Figure 7a,
then lower the
assembly so its
mounting bracket rests on the opening in
the handle (Fig. 7b). Rotate the bottom of
the assembly forward so that its locking
knob aligns with and engages the vertical
slot in the handle (Fig. 7b). Rotate the
locking knob 90° to secure the air/electric
assembly to the handle (Fig. 7c).
9. (NOTE: The user might have chosen to
interchange Step 9 with Step 8, for easier
setup of the syringe and optional scaler.)
Place air/water
syringe and optional
scaler into their
respective
instrument holders
on the air/electric
module (refer to the
location-ID label on
top of the module).
(See Fig. 8)
10. Install electric motor connector into
receptacle located on bottom of air/electric
module (Fig. 9). Align the round dimple on
the motor cord connector with the mark on
the receptacle and push cord straight into
receptacle. To remove motor/cord, pull
motor cord connector straight out of
receptacle. Place motor into its instrument
holder on the module and attach
appropriate -Type handpiece.
11. Install foot control connector into
receptacle located on bottom of air/electric
module (Fig. 10). Once the connector pins
are properly engaged, tighten the outer
sleeve to lock into place. Place foot control
on floor.
SETTING UP THE UNIT - C nt’d
FIG. 7b
FIG. 7c
FIG. 7a
LOCKING KNOB
LOCKING KNOB
FIG. 9
MOTOR
CONNECTOR
ALIGNMENT
DIMPLE
MOUNTING
BRACKET
FIG. 8 OPTIONAL
SCALER
FIG. 6
HIGH
VACUUM
HOSE
LOW
VACUUM
HOSE
(DOOR)

5.
12. Fill the water-supply bottle with clean water or
other suitable irrigation fluid and attach to the
water bottle cap on the left side of the
air/electric module (Fig. 11a).
Optional Water-Supply Adapter - Attach the
optional water-supply adapter (PN 330607) to
the end of the water bottle filter tube (Fig.
11b). Attach the opposite end of the Adapter
to the water supply. Toggle the water bottle
purge switch to the purge position.
13. On the back side of
the air/electric
module, rotate the
rear housing
downward 180°
(Fig. 12). (Note the
connector block in
the recess directly
below the rear
housing.)
14. Disengage the locking tab on the handle.
Slowly and carefully lower the air/electric
module down until the rear housing
engages the connector block in the recess
below (Fig 13a). (NOTE: nsure that the
three O-rings on the housing are lubricated
with an appropriate lubricant, preferably
containing PTF . Dry O-rings will damage
the seals, resulting in poor performance.)
Lock the module into place by hand-
tightening the hold-down thumb-screw on
the housing, until snug (Fig 13b).
15. nsure that the lid on the waste container
is securely latched onto the container.
Hang the container onto the bracket
located on the back side of case lid (Fig.
14a). Plug the level-sensor cord connector
into the socket located on the motor
housing (Fig. 14b). The connector plug
and the socket are keyed and fit only in
one position. Gently press the connector
against the socket and rotate until the
connector aligns with and enters the
socket. NOTE: If the sensor is accidentally
unplugged, a warning beep will sound and
the compressor will automatically shut off.
16. Attach the HV and saliva ejector hose
connectors (white) to their respective ports
on the top of the waste tank (Fig. 15a, page
6). Note that the notches in the hose
connectors align to the white tabs on the
tank. Rotate the white locking latch over the
top of the two hose connectors to secure
them into position (Fig. 15b, page 6).
FIG. 11a FIG. 11b
OPTIONAL
WATER
SUPPLY
ADAPTER
FIG. 12
CONN.
BLOCK
REAR
HOUSING
FIG. 13a FIG. 13b
HOLD-DOWN
SCREW
CONNECTOR
FIG. 10
FOOT CONTROL
CONNECTOR
FIG. 14a FIG. 14b
SENSOR
CORD
BRACKET
WASTE
TANK

6.
Place the HV and saliva ejector valves
into their respective instrument holders on
the air/electric module (refer to the
location-ID label on top of the module).
Attach the desired evacuator/saliva ejector
tips into the valves.
17. Attach the HV and saliva ejector hose
connectors (black)
from Step # 6, page
3, to their
respective ports on
the top of the waste
tank (Fig. 16).
Rotate the black
locking latch
overtop the two
hose connectors to
secure them in place.
18. Toggle the water-bottle purge switch
located on the
back side of
the air/
electric
module to the
“PR SSUR ”
position (Fig.
17).
19. Verify that the voltage-selector switch
located on the motor housing is set to the
proper 115V or 230V power source (Fig.
18). Attach the power cord to the power
inlet receptacle and plug into a grounded
electrical outlet. NOTE: nsure that the
power cord is correct for the voltage
source in the country of use.
Turn both rocker switches on the motor
housing to the ‘ON’ (I) position. The left-
hand
switch
turns
the unit
power
On/Off
and
also
acts as
a circuit
breaker for the whole unit. The right-hand
switch acts as a circuit breaker for the
compressor. lectrical overloads will trip
the two switches. If either switch is found
in a neutral position (midway between ‘ON’
and ‘OFF’), check for overload causes and
correct the problem. Then, place the switch
in the ‘ON’ position. Green L D’s adjacent
to each switch illuminate when the
switches are On. NOTE: When the unit is
in use, it’s compressor motor will
occasionally turn On and Off, to maintain
proper pressure.
20. nsure that the system
operating pressure is
maintained at 45-55 PSI
(3.10-3.79 bar). The
pressure gauge is
located on the side of
the air/electric module (Fig. 19).
21. Turn all instrument holder and manifold
control panel toggle switches to the ‘ON’
position: toggle the instrument holders toward
the red dot (see Fig. 20); toggle the manifold
panel switches to the UP position (see Fig.
19). NOTE: If the vacuum comes on, reseat
the vacuum handpieces in their holders.
SETTING UP THE UNIT - C nt’d
FIG. 16
ROTATING
LATCH
FIG. 17
WATER BOTTLE
PURGE SWITCH
FIG. 18
VOLTAGE SELECTOR
SWITCH
POWER
ON/OFF COMPRESSOR
ON/OFF
FIG. 19
PRESSURE
GAUGE
FIG. 20
RED
DOTS
FIG. 15a FIG. 15b
ALIGNMENT
TAB
HVE
HOSE
SALIVA
E ECTOR
HOSE
ROTATING
LATCH

7.
FIG. 21 - AEU-525 Transport III - Front View
WAT R SUPPLY
BOTTL
HIGH VOLUM
VACUATOR (HV )
FOOT CONTROL
WAST
CONTAIN R
LCD
DISPLAY
SALIVA J CTOR
SYRING
SCAL R
L CTRIC MOTOR
ELECTRIC MOTOR CONTROL PANEL
(Pages 10-13)
MANIFOLD PANEL
(Pages 14 - 15)
SCAL R
CONTROLS
HANDPI C
WAT R
CONTROLS
PR SSUR
GAUG
AUXILIARY WAT R OUTPUT CONN CTOR
HANDPI C
AIR
CONTROLS
SYRING
FLOW
CONTROLS

8.
FIG. 22 - AEU-525 Transport III - Back View
WAT R
BOTTL
HV
HOS
SETTING UP THE UNIT- C nt’d
AIR/ L CTRIC
MODUL ASS MBLY
FOOT
CONTROL
HIGH VACUUM
HOS
WAT R BOTTL
PURG SWITCH
SALIVA
J CTOR
HOS
LOW VACUUM
HOS
INSTRUMENT HOLDERS
(Page 10)
ON
OFF
L V L
S NSOR
CORD
ASS MBLY
WAST
CONTAIN R