Assa Abloy Corbin Russwin PED5800 Series User manual

Installation Instructions
Attention Installer: Improper
installation may result in damage
to the product and void the factory
warranty.
WARNING
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Concealed Vertical Rod Exit Devices
WARNING
This product can expose you to
lead which is known to the state of
California to cause cancer and birth
defects or other reproductive harm.
For more information go to www.
P65warnings.ca.gov.
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23

2
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
Screw Chart
DESCRIPTION
TOTAL QTY
SUPPLIED
WHERE USED
#10 X 1-1/4" FLAT HEAD
WOOD SCREW
10
(4) CHASSIS
CORNER MOUNTING HOLES
(2) INNER CHASSIS PLATE
(2) 650 STRIKE, TOP
(WOOD FRAME)
(2) 650 STRIKE, BOTTOM
(WOOD FRAME)
#10 X 1-1/4" ROUND HEAD
WOOD SCREW
2
(2) REAR MOUNTING PLATE
(WOOD DOOR)
#10-24 X 3/8" FILLISTER HEAD
MACHINE SCREW
1 (1) INNER CHASSIS
#12 X 2" FLAT HEAD
WOOD SCREW
4 (4) TOP CASE BRACKET
1/4" X 1/2" FLAT HEAD
WOOD SCREW
2 (2) BOTTOM BRACKET
#10-24 X 1/2" U'CUT FLAT HEAD
MACHINE SCREW
4
(2) 650 STRIKE, TOP
(METAL FRAME)
(2) 650 STRIKE, BOTTOM
(METAL FRAME)
1/4"-20 X 2" FLAT HEAD
MACHINE SCREW W/ANCHOR
2
(2) 606 BOTTOM STRIKE
(FIRE RATED)
#8-32 X 5/16" W/ #6 OVAL HEAD
MACHINE SCREW
4
(2) CHASSIS COVER
FRAME SIDE
(2) END CAP
#8-32 X 5/8" W/ #6 OVAL HEAD
MACHINE SCREW
2(2) CHASSIS COVER
RAIL SIDE
1/4"-20 X 2-3/8" KNURLED FLAT HEAD
MACHINE SCREW
2
(2) EXIT TRIM
(IF USED)
CC
BB
HH
AA
DD
FF
GG

3
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Rail Cutting Guide (Provided)
Support Block (Provided)
Equipment Needed
Tools
Before installation:
1. Fit and hang door.
2. Check the box’s label for the size of the exit device.
The surface of the door where the exit device is to be applied must be flush. Clear away
any raised projections to allow exit device to rest on the flat surface of the door. If shim
kit is required, contact your distributor.
Note: Please refer to trim and other installation instructions provided in the box.
Strike Packs
Strike Pack for
PED5800 WD
Strike Pack for PED5800 A WD
*Note: The PED5800 WD M55 and the PED5800 A WD M55 do not have a bottom strike.
650 Top Strike Pack PED5800 WD
M55 & PED5800 A WD M55

4
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
Template for PED5800 WD, PED5800 A WD, PED5800 WD M55 and PED5800 A WD
M55 with PT800 and PT900 Series Trim
39-5/8”
The PT800 and PT900 series trim needs to be attached through the door with (2) 1/4-20 x 2-3/8”
flat head machine screws (GG).
GG
PT900 SERIES
TRIM SHOWN

5
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
*Note: The PED5800 WD M55 & the PED5800 A WD M55 do not have a bottom rod assembly.
M52 Cylinder Lockdown
(Exploded View For Clarity)
Slide mounting rail insert with M52
cylinder dogging into mounting rail.
Exploded View
Rod silencer
End cap
INSIDE
LEFT HAND
REVERSE
BEVEL
RIGHT HAND
REVERSE
BEVEL
THIS EXIT DEVICE IS HANDED
CHECK HAND OF DEVICE AGAINST APPLICATION
OUTSIDE
Push rail assembly
Inner chassis
Chassis cover
Top Chassis
Chassis
*Bottom rod assembly
Mounting Plate
Top rod assembly

6
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Install inner chassis into door prep.
Note: Wood doors must be prepared b y a wood door manufacturer.
1

7
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
2
3
Mark inner chassis mounting holes.
Remove the inner chassis. Pilot
drill inner chassis mounting holes
for #10 wood screws.

8
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
4
5
Install the inner chassis
using two (2) #10 x 1-1/4”
screws (CC).
Install #10-24 x 3/8” fillister screws (HH) to
the inner chassis.
CC
HH

9
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
6
7
Slide bottom rod into the door and thread into the inner chassis.
• Slide top rod into the door and thread
into the inner chassis.
• Ensure the teeth on the top bolt are
facing opposite of the inside face of the
door.
top bolt
teeth

10
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
8
• Locate the center chassis on the door
by keying it to the fillister head screw
projecting off the door face.
• Mark the four corner mounting holes.

11
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
9
10
Install the center chassis using
four (4) #10 x 1-1/4” screws
(CC). Do not fully tighten.
Remove the center chassis from the door.
Pilot mounting holes for a #10 wood screw.
CC

12
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
11
Adjusting the top bolt and rod assembly
• 1/8” gap or less between door top and frame: Rotate bolt to make it even with the top of the door.
• 1/8” gap or greater: Bolt must extend above the door, equal to the gap, minus 1/8”.
Adjusting the bottom bolt and rod assembly (Not needed for M55 exit devices)
• 1/8” gap or less between door bottom and high point: Rotate bolt to make it even with the top of the
door.
• 1/8” gap or greater: Bolt must extend below the door, equal to the gap, minus 1/8”.
Note: Rod must be retracted while adjusting bolt projection. Depress chassis lift arm to retract top bolt
and rod assembly.

13
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
12
• Slide the top case over the top bolt.
• Slide the bottom plate over the bottom bolt.
13
Mark the top case and bottom
plate mount locations.

14
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
14
• Remove the top case and bottom plate.
• Pilot drill the top case holes for #12 wood
screws.
• Pilot drill the bottom plate holes for 1/4”
wood screws
15
• Slide the top case over the
top bolt. Secure to the top
of the door with (4) #12 x
2” wood screws (AA).
• Install the bottom plate
over the bottom bolt.
Secure with (2) 1/4” x 1/2”
wood screws (DD).
AA DD

15
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
16
• Attach 650 strike to frame with (2) #10-24 x 1/2"flat head screws.

16
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
17
• For PED5800 WD: Attach 650 bottom strike to
floor with anchors and supplied fasteners.
• For PED5800 A WD: Attach 606 bottom strike
to floor with anchors and supplied fasteners.
18
Reinstall the door into the frame.

17
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
If the rail doesn’t need to be cut, continue to page 18, step 19.
If the rail must be cut, follow these steps on page 16 and 17.
Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.
Instructions will vary based on device type and options.
Do not cut closer than 1-5/8" from
the the front edge of the rail insert.
• Determine cut off dimension “X” by subtracting 2-7/8"
from dimension “Y”. Mark cut off point on mounting
rail. (See below.)
Vertical reference line (C of chassis)
L
2-7/8"
min.
For doors with stile rail, the stile must overlap by 5/16"min.
X
Y
A. Ensure there isn’t a gap between the insert and
the dogging slope, and the carrier is flush with the
mount.
B. Mark rail at the required cut length.
Insert
Dogging
slope Cut line
Mount
Carrier
Information for Cutting Rails
Rail Sizes Door Widths
Standard Minimum
32" 24"
36" 33"
42" 37"
48" 43"
W032
W042
W048
W036 (Std.)
Rail cutting guide

18
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
CUT LINE
F. Using a hack saw with a new blade or a chop
saw with a metal cutting blade, cut the rail,
ensuring that the blade stays pressed against
the rail cutting guide.
G. Deburr and smooth all cut edges with a file.
D. Wrap the rail and insert in masking tape, as
shown.
E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail
using a C-clamp.
C. Ensure plastic insert support is installed under
the cut line.
Cut line
Rail Cutting Guide
Rail cutting guide, continued.
Cut
line

19
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
PED5800 Series (A WD, WD, A WD M55, & WD M55)
Installation Instructions
Concealed Vertical Rod Exit Devices
19
21
Slide the rail assembly on the chassis.
Tighten chassis mounting screws.
22
Ensure mounting rail bracket is against
the rail without a gap.
Insert the mounting bracket in the end of the
rail.
Ensure rail carrier tabs are aligned with
chassis.
20

20
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
FM608 01/23
Installation Instructions
Concealed Vertical Rod Exit Devices
PED5800 Series (A WD, WD, A WD M55, & WD M55)
23
Level the rail and mark mounting holes, using the
bracket as a guide.
25
24
Pilot mounting bracket holes for #10 wood
screws.
Atttach mounting bracket with (2) #10 wood screws
(BB).
BB