Assa Abloy Corbin Russwin ED5400 (A) Series User manual

FM164 09/19
Installation Instructions
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
SurfaceVerticalRod
ED5400 (A) Series & ED5470 (B) Series
Exit Devices

2
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
TOC Table of Contents
1 General Information.............................................................3
a Change Hands ...................................................................5
b 1/4-20 Sex Nut Option ...........................................................5
c Rod Extension Options ..........................................................5
d Maintenance ....................................................................6
e Shim Kit Option .................................................................6
2 Preparation .....................................................................6
a Check Before Starting............................................................6
b Mark Door.......................................................................7
c Prepare Door, Frame, and Sill ....................................................7
d Clear Raised Door Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
e Size Device ......................................................................8
3 Installation ......................................................................9
a Install Device ....................................................................9
b Set Latches, Strikes, and Guides ..................................................9
c Prepare Rods .................................................................. 10
d Complete Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Plastic Installation Template for ED5000 Exit Devices........................... 12

3
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1 General Information
Top bracket and strike required for ED5470. (Figure1)
Popper assembly required for ED5470 (B) Series Fire-Rated Devices with Less Bottom Rod (M55 Option).
(Figure2)
Note
Refer to separate instruction sheet FM547.
Note
All dimensions are in inches unless otherwise noted.
Figure1
Strike angle must
engage strike Top strike
10-24 PFHMS
Figure2
Retaining Clip
Popper
Cap Plug

4
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1 General Information (cont.)
Figure3
Shim (2) supplied
Strike plate
Strike
(3) 10-24 x 5/8" PFHMS or 10 x 1" PFHWS
Top latch
(3) 10-24 x 1/4" PRHMS
Top
mounting
plate
(2) 1/4-20 x
3/4" PFHMS
(2) 8-32 x 1/4" PFHMS
End clamp (3) 8-32
x 1/4"
PUFHMS
End cap
(2) 1/4-20 x 3/4" PRHMS
or (2) #14 Wood screws
For metal, composite, and wood doors of either hand
Bottom rod and latch components not supplied with
less bottom rod devices (LBR), M55 Option.
Outside Trim
Device is packed ready for
any compatible trim.
Dogging
Feature to hold bolts retracted and
touchpad depressed, for push-pull
door operation.
To Dog Service
1. Insert dogging key.
2. Depress and hold touchbar.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)
Dogging key
Cover
(2) 8-32 x 1/4" PUFHMS
(2) 1/4-20 x 3/4" PRHMS
(2) 8 x 3/8 "PFH"AB"SMS
Roll pin
Top rod
(2) #8 x 1/2"
PRH "AB" SMS
Rod guide
Latch cover
Top rod
connector
Guide cover
Bottom rod
connector
Bottom rod
(2) 8 x 3/8" PFH "AB" SMS
(3) 10-24 x 1/4" PRHMS
Guide cover
Deadbolt
Bottom bolt case
(2) 8-32 x
1/4" PFHMS
Strike
(2) 1/4-20 x
3/4" PFHMS
Bottom
mounting
plate
(2) #8 x 1/2"
PRH "AB" SMS
Rod guide
Roll pin
Hole
plug (fire
devices)
Latch cover

5
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1 General Information (cont.)
a Change Hands
Remove four (4) screws and
vertical lifter assembly. Rotate
device to opposite hand (180˚).
Insert lifter assembly under
lift block and re-install screws.
Note
Lifter must fit under lift block as
shown. (Figure4)
b 1/4-20 Sex Nut Option
Recommended for wood composite or unreinforced metal doors. (Figure5)
Device Quantity Size
No trim 8 1/4 - 20
With trim 6
c Rod Extension Options
• 2" (51 mm)
• 6" (152 mm)
• 12" (305 mm)
• 24" (610 mm)
• (Specify device finish)
Figure4
Lift block
Vertical lifter
assembly
(4) 8-32 x 3/16" PRHMS
Vertical lifter
assembly
(4) 8-32 x 3/16" PRHMS
RHR Device
RHR Door
LHR Device
LHR Door
Figure5
Note
Standard for Fire
Rated doors.
Figure6

6
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1 General Information (cont.)
d Maintenance
1. Periodically remove covers and coat mechanisms with a silicone-based lubricant. This is particularly
required in corrosive environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound
(available at automotive part stores) or change part fasteners if screws continue to back out.
3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening
(e.g. door sagging).
e Shim Kit Option
697F348 Black Finish
• Kit consists of (2) Latch Head Shims (Device Cover seats on shim) and (2) End Clamp Shims (End Cap
seats on shim), (2) Top and Bottom Latch Shims (Bolt Case Mounting Plates seat on shim), and (4)
Rod Guide Shims.
• Each shim is 1/8"(3.2 mm) thick. More than two shim thicknesses 1/4"(6.4 mm), require longer
device mounting screws (not included).
2 Preparation
a Check Before Starting
Unreinforced Doors or Frames (Figure8)
• Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid
hardwood) to engage less than (3) full screw threads are considered unreinforced.
• Unreinforced Doors: Use SNB (sex nuts and bolts).
• Unreinforced Frames: Use Blind Rivet Nuts.
• Recommended fasteners for unreinforced openings are not
necessarily supplied by Corbin Russwin (Figure7).
Figure8
Door must
swing freely
Door must
not be warped
Door must not bind Door must not sag
Minimum Door Stile: 4-1/2" (114 mm)
Door and frame must meet structural and
dimensional specifications on exit device
template(s) for door and frame preparation.
Figure7
Reinforcement
Door skin Blind Rivet Nut

7
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
2 Preparation (cont.)
b Mark Door
Locate and mark horizontal and
vertical centerlines as shown. (Figure9)
LHR door shown. Preparation is typical for both
door hands.
Caution
If device is mounted higher or lower than
shown, rod length must change. Lengthen or
cut top and bottom rods as shown in Step 3c.
LBR
For ED5470 Series Less Bottom Rod Devices,
skip bottom latch and strike
installation steps and see separate
instructions for ED5470 Series top latch
and strike.
Note
Less Bottom Rod Devices should not be used
where security is a primary concern.
c Prepare Door, Frame, and Sill
A. Locate Device Template aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and
template. Tape template to door face. (Figure10)
B. Extend centerline of Rod and Strikes from Device Template to top and bottom of door.
C. Locate Top Latch/Strike, Bottom Case, and Bottom Strike
templates, aligned on centerline of Rods and Strikes on door.
Tape templates in place and mark holes.
D. Locate and tape Trim Template to door
(see instructions with Trim).
E. Mark and prepare holes per installation template:
• Device and Bolt Case Plates:
Each: (2) 1/4-20 Machine Screws for metal reinforced doors
OR (2) 3/8" (10 mm) Dia. Sex Nuts & Bolts.
• Top Strike: ED5400 Series: (2) 10-24 Machine Screws,
or (2) #10 Wood Screws.
ED5470 Series: (4) 10-24 Machine Screws.
• Bottom Strike: 5/8"(16 mm) Dia. 3/4"(19 mm)
Deep hole.
Figure9
Measure Gap
Write Dimension here: XXXX"
Door
Door
2-3/4"
(70 mm)
39-15/16"
(1014 mm)
Horizontal reference
Vertical reference
Finished floor
Single
Door
or Pair
Without
Mullion
LHR Door
Inside Face
Figure10
Bottom Strike
Template
Bottom Case
Template
Device
Template
Top Latch
& Strike
Template
LHR Door
Inside Frame
Vertical
Reference
Horizontal
Reference
Rods & Strikes
Finished floor

8
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
2 Preparation (cont.)
d Clear Raised Door Molding
Device must seat flush on door surface or on
the shims that keep it parallel to door face.
(Figure11)
Longer mounting screws are needed when
more than (2) shims of 1/8" thick are used.
See Shim Kit Option in Step 1e.
e Size Device
Device must be field-cut to size unless standard opening and device are 36" (0.91 m).
LHR Door Open 90˚ Inside Face (Figure12)
C
L
Figure12
Align mounting holes in door
with mounting holes in device.
Align horizontal line on door
with edge of device.
Centerline of
dogging hole
No gap between
end cover &
touch bar.
Mark cutoff line.
Cut square on line.
Minimum
Minimum to stile edge
Minimum
1-11/16"
(43 mm)
3/4"
(19 mm)
1-15/16"
(43 mm)
1/2"
(13 mm)
Standard
Figure11
(1) Shim Kit #697F348
per 1/4" (6 mm) of raised molding

9
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation
a Install Device
A. Mount trim (Follow instructions with trim).
B. Seat bar in place. Fasten device head (2 PRHMS or SNB). (Figure13)
C. Set bar level. Locate end clamp holes.
D. Prepare end clamp mounting holes. Mount end clamp (2 #1/4-20 PRHMS or 3/8" (10 mm) dia. SNB).
Figure13
(Bolt to door reinforcement, sex nuts, or trim studs)
1/2"
(13 mm)
1-1/4"
(32 mm)
Device Screws
B
C
D
E. Check slide action (Slide travel = 9/16" (14 mm)
• Depress touchbar (slide should move up). Release touchbar (slide should fall back to original rest
position).
• Activate trim (slide should move up). Release trim activator (slide should fall back to rest position).
• NOT FOR FIRE DEVICES - Depress touchbar, turn dogging key clockwise (bar must remain
depressed, slide must remain in up position). Turn dogging key counterclockwise (bar should
extend, slide should fall back to rest position).
F. Tighten all mounting screws.
b Set Latches, Strikes, and Guides
Top Strike Detail for ED5400 Series
Figure14
Shim (2 supplied)
(Start with one)
Strike plate
(Ridges face down)
Strike
(2) 10-24 x 5/8" MS or
(2) #10 X 1" WS (Flat Head)
Top Strike Detail for ED5470 Series
Figure15
(2) 10-24 PFHMS
Top Stike
Strike angle must
engage strike

10
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
c Prepare Rods
Top Rod (Figure16)
• Ready for 84"(2134 mm) Openings
Openings Under 84 (2134)
For top rod cutoff length, deduct Opening Height from 84" (2132 mm).
Example:
Opening = 80" (2032 mm)
84-80 = 4" or (2134 mm) - (2032 mm) = (102 mm)
Top rod must be cut 4" (102 mm).
Openings Over 84 (2134)
For top rod additional length, deduct 84" (2134 mm) from
Opening Height.
Example:
Opening = 99" (2515 mm)
99" - 84" = 15" or (2515 mm) - (2134 mm) = (381 mm)
The top rod must be lengthened 15" (381 mm).
To Lengthen Rods (Figure17)
• Use Rod Extension(s) to extend Rod to length needed or longer
(2", 6", 12", or 24"Rod Extensions available).
• Cut excess length from end of rod with pin hole.
• Apply screw locking compound (available at automotive parts store)
to Rod Extension(s) male threads. Thread Extension(s) until seated
tight over Rod.
To Cut Rods
• Cut from the end with pin hole. NEVER CUT THREADED END.
• Press Jig until it bottoms over Rod.
• Drill 1/8"(3 mm) dia. hole thru, 3/8"(10 mm) from end of Rod.
Bottom Rods (Figure18)
• Ready for 39-15/16"(1014 mm) Floor to device center
To Lower Device
• Bottom Rod cutoff length is distance that device was
lowered below 39-15/16"(1014 mm).
• Add to top rod a length equal to the bottom rod cut.
Example:
Device at 36" (914 mm) from floor
39-15/16" - 36" = 3-15/16" (100 mm)
The top rod must be lengthened 3-15/16" (100 mm)
Figure16
Top Rod Connector
Top Rod
36-1/8"
(918 mm)
1/8 x 1/2 Rollpin
PRESS FLUSH
Figure17
Jig
Dia. Thru
1/8"
(3.20 mm)
3/8"
(10 mm)
Rod
(Typical pin end)
Figure18
Bolt
Bottom
Rod
1/8" x 1/2" Rollpin
Bottom Rod
Connector
32-1/4"
(818 mm)
3-3/4"
(95 mm)
Adjustment left:
1/2" (13 mm) in-out.
PRESS FLUSH

11
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
d Complete Installation
A. Install rods as shown. (Figure19)
B. Set strike roller between tripping lever
and bolt. Adjust and shim strike
as needed.
C. Test device action by touchbar, by trim,
and by dogging. ADJUST AS NEEDED. Upper
bolt should retract 1/2" (12 mm).
Bolts extend when door shuts and top
strike hits tripping lever.
D. Adjust bottom rod (tilt rod out and turn).
E. Adjust top rod (tilt rod out and turn).
F. After acceptable device
function, install third screw
in top stike to lock stike in position
(ED5400) 10-24 x 5/8" FHMS. Install
two (2) remaining screws in top to lock
strike (ED5470).
G. Install latch covers, rod guide covers, and
device cover.
See Figure1 for fastener specifications.
MAINTENANCE:
1. Periodically remove covers and coat
mechanisms with a silicone base
lubricant. This is particularly required in
corrosive environments for proper
product function.
2. Check mounting fasteners periodically.
Retighten if found loose. Apply screw
locking compound (available at
automotive part stores) or change part
fasteners if screws continue to
back up.
3. Periodic checks (and adjustments) of
rods is required to compensate for
changes in the opening
(e.g. door sagging).
Figure19
DO NOT PRELOAD BOLT
Cover Screw Hole
Cover Screw Hole
Cover Screw Hole
Cover Screw Hole
Strike
3/8
(10)
Shorter (CW)
Shorter (CW)
Longer (CCW)
Longer (CCW)
Top rod
Bottom rod
E
B
D
Concealed vertical rod
Concealed vertical rod
ED5200S

12
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
4 Plastic Installation Template for ED5000 Exit Devices
For use in conjunction with instruction sheets and door marker templates packed with exit device. Holes
and slots are identified below by exit device series and trim. Prep door and frame for only those features
required for the exit device being installed.
®
Frame
Door Stop
Door
Template
®
Figure20
Vertical
reference
All ED5000 exit devices
Concealed vertical rod
Against frame stop
or mullion (when
applicable). For reim and
SecureBolt exit devices
All ED5000 exit devices
Vertical reference
Mortise
Rim and
SecureBolt
Horizontal
reference
Against door
surface
Trim only
Trim only
Trim only

13
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Page intentionally left blank.

14
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Page intentionally left blank.

15
Surface Vertical Rod
Installation Instructions
Exit Devices
FM164 09/19
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Page intentionally left blank.

Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company.
Copyright © 2013, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037 USA
Phone: [phone]
Fax: [phone]
www.corbinrusswin.com
FM164 09/19