Assa Abloy Norton 5900 Series Quick guide

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
1
5900 Series
Power Operator
Installation and Instruction Manual
Complies with the following: ANSI/BHMA A156.19, UL325,
UL10C, FCC, Part 15, Sub Part B, CSA C22.2 No. 247
1
4
7
2
3
5
6
9
8
Item No. Description
1 Back plate
2 Operator (5900MOT)
3 Main control unit (5900CM)
4 120VAC electrical power connection
5 Cover (5900COV)
6 On/Off/Hold open switch
7 Activation inputs
8 Cover cap
9 12/24VDC output for locking hardware
Door stop (5900DS)
10
10
WARNING: To reduce the risk of injury to person,
use this operator only with: Pedestrian Swing doors.
• Adjustable wrench
• Flat blade screwdriver (potentiometer & terminal size)
• Screwdriver (Phillips size 2)
• Tape ruler
• Torque wrench (up to 25lbf-ft)
• Power drill and set of drill bits
• Center punch
• Wire stripper
• #7 drill 1/4-20 tap (metal frame install)
Tools required:
Glazing Material: the glazing material for swinging doors shall comply with ANSI Z97.1
Use screw pack and hardware provided to mount operator.
ASSA ABLOY

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
2
Mounting
PUSH Side (5930)
7/8
(22)
3/8
(9)
C
LHinge or Pivot
11/16
(17)
12-9/16
(319)
For Concealed Wired
Units Only (2 Places)
1-11/16
(43)
7/8
(23)
12-11/16
(322)
12-3/16
(309)
11-13/16
(299) 10-15/16
(278)
9-11/16
(246)
9-1/16
(230)
18-1/8
(461)
18-1/2
(470)
1-1/2
(38)
3/8
(10)
Sex Nuts
(2 Places)
Frame
Door Door
Stop
1/4-20 Machine Screws or
#14 Wood Screws
(8 Places)
1/8
(3) *
Required for proper
installation.
*
Dia.
Dia.
PULL Side: 5910 - Rigid Arm & Slide Track
C
LHinge or Pivot
1-7/16
(36)
1-5/8
(41)
1-1/8
(29)
12-11/16
(322)
12-3/16
(309)
11-13/16
(299) 10-15/16
(278)
9-11/16
(246)
For Concealed Wired
Units Only (2 Places)
22
(559)
11
(279)
9-1/16
(230)
18-1/8
(461)
18-1/2
(470)
Door
Frame
1/4-20 Machine Screws or
#14 Wood Screws
(8 Places)
B
1/8
(3) *
Required for proper
installation.
*
7/8
(23)
3/8
(10)
Sex Nuts
(3 Places)
Dia.
Dia.
5950 - Double Egress Arm
A
Model
5910
5950
"A"
4-3/4" (121)
5-1/4" (133)
"B"
1-1/8" (28)
1-13/16" (46)

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
3
NOTE: Teeth must be properly aligned.
NOTE:
Door must be visible by person
operating activation switch(es).
Absolute maximum opening is 110°;
door stop is required to prevent damage
to door hardware or adjacent walls.
BANG
Step 1: Connect arm and adapter to operator first.
REQUIRED Torque = 25 to 27 ft-lbs. This can only be
achieved with a torque wrench.
Step 2: Connect arm to track last.
Connect arm adapter to operator.
!
Concave Surface (inner curve)

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
4
Technical Data
120VAC, 60Hz
max. 75 W
24 V DC, max. 400 mA
2 x T 6.3 AH 250 V
36-48" (914-1219 mm)
100-200 lb. (45-90 kg)
Push arm: 80° - 110°, with reveal 0 - 7"
variable between 3 - 6 seconds
variable between 3 - 6 seconds
Power supply:
Power consumption:
Auxiliary voltage:
Internal control fuse:
Door width:
Electromechanical locking
device Selectable: 12V DC, max. 500 mA / 24 V DC,
max. 250 mA
Door weight:
Door opening angle:
(0 - 178 mm)
Pull arm: 80° - 110°, with reveal 0 - 1/8"
(0 - 3 mm)
Opening time (0° - 80°):
Closing time (90° - 10°):
Hold open time: 1.5-30 seconds (A.D.A. 5 seconds min.)
Ambient temperature: -4 °F to +113 °F (-20 °C to +45 °C)
Relative humidity
(non-condensing)
Max. 85%
Notes: Input connections - torque to 4.8 in/lbs (.55nm)
Permanent wiring is to be employed as required by local codes.
Any unused conduit holes must be plugged with provided covers.
Activation devices: push plates, access control, mats, etc.
1/2" Threaded
Conduit Hole
(4 locations)
Right hand push application shown
Line Voltage (120VAC)
(Field Wiring)
Line voltage circuit & low voltage circuit
must be in separate conduits.
Plug Unused
Holes With
Provided Covers
Low Voltage
(Field Wiring)
Strain Relief
Suitable strain relief must be provided upon
installation if the conduit bracket is used; strain
relief is to be provided by the installer.
Activation Device
Locking Device +vdc
Locking Device -vdc
Class 2 Supply 24 VDC
Use Copper Conductors Only
Com 120vac
Ground
HOT 120vac

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
5
Main Control Unit
Note: Arm can be changed in the field by following these
steps:
• Switch power off
• Switch power on
1 6
SPTE POAS
PAG
MAT
SOS
ARM1
ARM2
1
ON
2
(+) 24VDC (0.4amp) - used with terminal 1 (for accessories)
HOT
HOT
5 s
1.5 s
LOUT Lock-out for OPD (–)
On/Off/Hold Open switch
Synchronizing of double doors (Master & Slave Cable input)
Motor
OPD Onboard presence detection (incl. 24 V, LOUT and
LRN Teach button
OPD Onboard presence detection
XIMP N/A
GND (-) 24VDC
PAG
MAT
SOS
PUSH
Spring
tension
Opening speed
Closing speed
Closing force
Hold open time
LED = Error
Main
Control
Board
30 s
2 3 4 5
CLTQ
CLSPOPSP
3 4 5
Power assist
Push & Go
Safety Mat (By others)
Stop on Stall
Arm System Setting
(see below)
Encoder
IMP Activation Switches
Dip switches shown
in Off position
PULL
Figure 1
Figure 2
• Select arm configuration on the DIP-switches (See Fig. 2)
Safety Impulse)

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
6
Auxiliary Control Board
1
1
ON
2
+24 V DC
O/C
GND
–
+
1
ON
2
0.5 s
0 s
Not Used
Latch Speeda)
Lock Releaseb)
Fail Secure - OFF / Fail Safe - ON
12 V shown (OFF) / 24 V (ON)
Potentiometer for opening delay
Toggle/Executive function (15 minutes maximum hold open)
Ground
12V DC max. 500 mA / 24 V DC max.
250 mA, see DIP-switch No. 1 below
Not Used
a) The “latch speed” complies with the ANSI/BHMA 156.19 requirements.
Position OFF: Smooth closing
Position ON: Faster, more powerful latch
b) Pulls door closer to the jamb to free latchbolt. If the switch is set to ON, the “lock release”
is active during the opening delay time set by the potentiometer. For “pair of doors”
3 4 5
345
3 s
2 3 4 5 6 7 8 9 10 11 12 13
installations, the “lock release” works in sequence; master then slave.
N/A
shown in
Off position
NOTE: If auxiliary contacts are
required, specify optional relay logic
module (part # 5900RLM).

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
7
Operation Set-Up
1. Close the door.
2. Set the potentiometer SPTE to 0°.
4. Switch the electrical power to ON position (the operator will find its closed position).
5. Open the door to required position by slowly turning the potentiometer SPTE on the
main control unit, clockwise.
0°
SPTE
0°
SPTE
3. Loosen the door stop arm and remove.
a
d
b
c
a.Door stop arm
b.Fixing screw
c.Stop block
d.Fine-adjustment screw
NOTE: Absolute maximum opening is
110°; door stop is required to prevent
damage to door hardware or adjacent
walls.
BANG

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
8
6. Mount the door stop arm on the spline (see figure a), as close as possible to the stop
block (figure b). Fine-adjust if necessary with the screw on the stop block (figure c).
.
a b c
0°
SPTE
Auto-teach – automatically sets backcheck and latch
This procedure is performed by pushing the Teach button (LRN). There will be a 2
second delay before door starts.
Note: Before the teach procedure starts, make sure that the door has been properly
closed.
•If any of the parameters “Spring tension” (SPTE), “Closing force” (CLTQ)
and “Lock release” (DIP-switch No. 3 on auxiliary control board) are changed
after teaching, repeat teaching procedure.
•Operator can be taught with activation units and locks connected.
•The backcheck will be automatically adjusted to 10° and 1 second before
open position. The latch will be automatically adjusted to 10° and 1.5 seconds
before closed position.
10°/1 s
10°
1.5 s
LatchBackcheck
LRN
Warning! Remain clear of swing path of door,
as door may close rapidly. The door
has no safety during auto-learn cycle.
7. Close the door by turning the potentiometer SPTE to 0°.
Note: Activations are not accepted if SPTE is more than 0°.

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
9
Double doors
For double doors, the master door must be taught first. The master door will open to the full open position
during the slave door teaching phase.
The doors can also be taught separately before connecting the sync cable (optional).
Operation:
Your 5900 Series Operator can be configured in two variations to meet the standards:
1. Push plates are provided to activate the operator. The door also can be used as a manual door.
2. Push to activate can be enabled. In this mode, your door is pushed (or pulled) 5° manually, and
then automatically opens to full open position.
If desired, overhead presence devices can be provided for an extra level of protection. These are not
required by current ANSI/BHMA A156.19 codes.
Opening:
When an opening signal is received by the control unit, the door is opened at the operator-adjusted opening
speed. Before the door is fully open at backcheck, it slows automatically to low speed. The motor stops when
the selected door opening angle has been reached. The open position is held by the motor.
If the door is obstructed while opening, it will either stall or stop which can be selected with a DIP switch.
* When stalling - the door will continue to try to open during the hold open time.
* When stopping - the door will, even if hold open time has not expired, close after 2 seconds.
Closing:
The door shall not close with a force greater than 40 lbf (177.9N) at the latch side of the closing stile. It shall
not close through the final 10° in less than 1.5 sec. When the hold open time has elapsed, the operator will
close the door automatically, using spring force and motor. The door will slow to low speed at latch check
before it reaches the fully closed position. The door is kept closed by spring power or extended closing force
by the motor.
Note: Operator should be adjusted for the slowest operation in accordance with Americans with Disabilities Act
(ADA) and ANSI/BHMA A156.19 Standards.
Recommended tools: spring force gauge and stop watch
Opening speed: 5 seconds or more
Closing speed: 3 seconds or more
Latch location: 10° or more
Latch speed: 1.5 seconds or more

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
10
General adjustment
• Set the hold open time with the potentiometer on the main control unit.
• Teach operator while opening is set at maximum opening speed. Turn closing speed
(on potentiometer) counterclockwise to slow operator down.
• Connect the required activation units.
• Check that the installation complies with local or state requirements.
Reducing / Increasing the “Spring Tension” (SPTE)
• Loosen the door arm stop. Remove if fitted on the topside, slide down if fitted on
the bottom.
• Turn the potentiometer for spring tension (SPTE) clockwise until the door
opens to 45°.
• Loosen the drive arm fixing screw.
• Moving the door towards open position, reduces the tension, or:
Moving the door towards closed position, increases the tension.
• Tighten the drive arm.
• Turn the potentiometer SPTE to 0°.
• Open the door to required open position by turning the potentiometer SPTE clockwise.
• Mount the door arm stop as close as possible to the open door stop block, fine-
adjust with the fixing screw if necessary.
• Turn the potentiometer SPTE to 0°.
• Repeat "Operation Set-Up" steps on page 6.

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
11
Sync cable for double doors (synchronizing of 2 operators)
How to cut the jumper for double doors
*For “Double egress doors”, these functions must be set separately for Master and
Slave as the arm systems as well as the air pressure may be different.
Notes:
• Locks on the “Master” and “Slave” doors must be connected to the Control
Unit on the corresponding operator.
• The OPD is to be connected to the “Master” Control Unit except for “Double egress”,
where each OPD must be connected to corresponding Control Unit.
• Door leaf mounted sensors must always be connected to corresponding Control Unit.
Function Door Design Cutting Jumper
Opening Closing Astragal Jamming Master Slave
Synchronous
Synchronous
Asynchronous
Double egress
P/N: 59000CAB
MASTER SLAVE
Note:
The markings on the sync cable
determine which of the operators is the
master and slave. Cable length - 10 feet.
Astragal
Synchronous No No No cutting No cutting
Asynchronous Yes No Cut black No cutting
Asynchronous Yes Yes No cutting Cut red
— — Cut black Cut red
Jamming No jamming
Settings for double doors
Function Settings
Master SlaveCommon
X
X
X
Close/continue to open when the door is obstructed
X
*)X(
X
*)X(
X
X
Individual
X
Opening time
Closing time
Hold-open time
PAG On/Off
Level of Power Assist
Extended closing force
OPD Input or Mat Logic Input
X
X
X
X
X
X
X
X
Fail Secure/Fail Safe Locking
Lock release (Enable/Disable)
Open Delay Time
Latch Speed (Fast/Slow)
Master Slave

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
12
Troubleshooting
Jump activation input
Change the setting of the ON/OFF/Hold open
Turn SPTE to 0°
Unlock the lock
Remove object
Turn potentiometer SPTE until the door-stop hits the
Change the setting of the ON/OFF/Hold open
Remove object
• Turn up the potentiometer SPTE until it is possible
Fault Possible reasons why Remedies/Explanations
The door does not open
- The motor does not start
Control switch is set to OFF position
switch
Electrical power is missing Check the electrical power switch
Activation unit does not function
Presence detection is activated Check that there are no objects in the detection zone
Potentiometer SPTE not turned to 0°
- The motor starts Mechanical lock is locked
Something jammed beneath the door
Electric strike plate is binding Select toggle dip switch for lock release
Adjust strike
Arm system has come loose
stop-block. Put the door in required open position.
Tighten the arm system. Turn SPTE to 0°
The door does not close Control switch is set to HOLD
switch
Presence input is activated Remove objects in the detection zone
Something jammed beneath the door
The operator has
unknown spring
tension
Too many adjustments carried out
to loosen the door arm stop
• Remove the door stop and the arm system
• Unplug the electrical power and let spring close
• Unplug the motor plug
• Mount the drive arm from the arm system and
find the 0 tension by moving back and forth
• Loosen the arm
• Connect the motor plug
• Connect the electrical power
• Turn the SPTE pot to 210° and wait until the
spindle stops turning
• Mount the door stop against the closing stop
block
• Turn down SPTE to 0° - operator is now factory
set
• Turn to section 9 to adjust open stop position

Copyright © 2010, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9359-0001-020 (01-14) Rev 3
13
Error Indication
+ 24 V DC external error or sen-
Check the encoder cable on control unit.
Sync cable not connected or
Blocked door and constant
LED Flash Frequency Reason Remedy
One flash, pause etc.
sor monitoring error
Check for short circuit or broken monitored sensor
Three flashes, pause etc. Control unit defective Replace control unit
Four flashes, pause etc. Encoder error
Open and close the door manually and thereafter
check the automatic function. If the operator is still
out of function replace the drive unit.
Five flashes, pause etc. Locking device defective Check for e.g. short circuit in the locking device
Replace locking device
Auxiliary Control Board defective Replace Auxiliary Control Board
Six flashes, pause etc.
defective (double door only)
Connect the sync cable
Replace the sync cable
Seven flashes, pause
etc.
Slave control unit defective
(double door only)
Check the flash frequency on the Slave LED and take
necessary measures in accordance with this table.
Eight flashes, pause etc. Motor overheated Wait for the motor to cool down
Nine flashes, pause etc.
impulse
Toggle impulse
Maintenance (Service by Authorized Personnel Only):
• During normal operation the “Error LED” on the control unit is illuminated.
• An extinguished LED indicates that there is no electrical power.
• A flashing light on the LED indicates that the operator is out of function (see table
below).
Disconnect power before servicing.
Frequency of maintenance will depend on factors such as traffic, climate, etc. To make sure your
operator is working correctly you should periodically check wire connections, tightness of arm
connection and screws, and wear and tear on hinges/pivots.
No serviceable user parts!
For assistance, contact Norton Technical Product Support at 877-974-2255.
3000 Highway 74 East • Monroe, NC 28112
Tel: (877)- • Fax: [phone]-2255
www. no r to nd oo rc ont rol s. co m
ASSA ABLOY