Balluff BNI CCL-104-100-Z001 User manual

BNI CCL-104-100-Z001
BNI CCL-202-100-Z001
BNI CCL-302-100-Z001
BNI CCL-305-100-Z001
User Manual

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001
1 Notesto theUser
1.1 About this guide 2
1.2 Structureofthe guide 2
1.3 Typgraphical Conventions 2
1.4 Symbols 2
1.5 Abbreviations 2
2 Safety
2.1 Intended Use 3
2.2 GeneralSafety Notes 3
2.3 Meaningofthewarnings 3
3Getting Started
3.1 Connection overview 4
3.2 Mechanicalconnection 5
3.3 Supply voltageconnection 5
3.4 CC-Linkconnection 6
3.5 Connecting sensors/ actuators 6
4 Technical data
4.1 Dimensions 7
4.2 Mechanical Data 7
4.3 Operatingconditions 7
4.4 ElectricalData 7
4.5 CC-LinkPort 8
4.6 Function Indicators 8
5 Remotesignals
5.1 Portoverview 9
5.2 Remote I/O /Datamapping 9
5.2.1 BNI CCL-104-100-Z001 9
5.2.2 BNI CCL-202-100-Z001 10
5.2.3 BNI CCL-302-100-Z001 11
5.2.4 BNI CCL-305-100-Z001 12
5.3 Remoteregister allocation 12
5.4 ErrorCoderegister 12
5.5 Portsensor diagnostic register 13
5.6 Channelactuator diagnostic register 13
5.7 Portdirectionregister 13
5.8 Display register 13
5.9 Portdirectionsettings 13
6 Display
6.1 General 14
6.2 Default address 14
6.3 Display information 14
6.4 Menustructure 14
6.5 Edit mode 15
7 IncludedMaterial
7.1 Included Material 15
Appendix
Ordercode / orderinformations 15

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001
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1 Nodes forthe user
1.1About thisguide Thisguide describes the BalluffCC-LinkField bus Module BNI CCL-…which enables
expanded communication down tothe lowest level soasto provide improved process
optimizingandpreventive maintenance. This module isIP67 protected and features a
rugged metalIP67 housing.The device isideal foruse inharsh industrial environments.
1.2Structure oftheguide The Guide isorganized so that the sectionsbuildonone another.
Section2.Basicsafety informations.
Section3:The main steps for installingthe device.
Section4:Technicaldataforthe device.
…
1.3Typographical
Conventions
The followingtypographicalconventionsare used inthis guide.
Syntax Numbers:
−Decimal numbersare shownwithout additionalindicators(e.g. 123),
−Hexadecimalnumbersare shown with additionalindicator hex (e.g.00hex)
Cross-references Cross-references indicate where further information onthe topiccanbe found ("see
Section4 “).
1.4Symbols Note,tip
Thissymbol indicates generalnotes.
Attention!
Thissymbol inconnection withthe word"Attention" warnsof a possible hazardous
situation forthe healthofpersons orfor equipmentdamage. Disregard ofthese
warning notes mayresult in injury ordamage toequipment.
Alwaysobserve the described measures forpreventingthis danger.
1.5Abbreviations BNI Balluff NetworkInterface
CCLCC-Link
EMC ElectromagneticCompatibility
FE Function Ground

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2 Safety
2.1IntendedUse
The BNI CCL-…serves asadecentral input/output module for connecting toa CC-Link
network.
2.2 General Safety Notes Installationandstartup
Installation and start-upare tobe performed onlyby trained personnel. Any damage
resultingfrom unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The device isanequipmentinaccordance with EMC ClassA. Suchequipmentmay
generate RF noise.The operatorisresponsible fortaking the appropriate measures before
using. The device may be operated onlyusinganapproved power supply(see 0„Technical
Data“). Only approved cables maybe used.
Operationsandtesting
The operator is responsible for ensuringthat localprevailingsafety regulations are followed.
Whendefects and non-clearable faultsinthe device occur,take itout of service and secure
againstunauthorized use.
Approved use isensured onlywhen the housing isfullyinstalled.
2.3Meaningof the
warnings Caution!
Thissymbol inconnection withthe word"Caution"warns of a possible hazardous
situation forthe healthofpersons orfor equipmentdamage. Disregard ofthese
warning notes mayresult in injury ordamage toequipment.
Alwaysobserve the described measures forpreventing this danger.

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3 GettingStarted
3.1Connection Overview
Connectionoverview forthe module type BNI CCL-305-100-Z001.Different overviews are
related to different modules.The portinterfaces are shown in the following chapters.
1 Mounting hole
2 CC-LinkBus Input
3 Display
4 Powersupply IN
5 Standardinput Port X4+X5
6 StandardInput Port X6+X7
7 StandardOutput Port Y4+Y5
8 StandardOutput Port Y6+Y7
9 StandardOutput Port Y2+Y3
10StandardOutput Port Y0+Y1
11StandardInput Port X2+X3
12StandardInput Port X0+X1
13Status LED
14Powersupply OUT
15Label
16CC-LinkBus Output
1
2
3
5
6
7
8
1
10
9
11
13
14
16
12
15
4

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3 GettingStarted
3.2Mechanical
connection The module is attached using2M6 screws and2washers.
3.3Supply voltage
connection
Power In(7/8Mini-Change 5 pin,male)
PIN Signal Description
1 0 V Actuatorsupply
2 0 V Sensor andbuscommunication supply
3 FE Function Ground
4 +24V Sensor andbuscommunication supply
5 +24V Actuatorsupply
Power Out(7/8 Mini-Change,5 pin,female)
PIN Signal Description
1 0 V Actuatorsupply
2 0 V Sensor andbuscommunication supply
3 FE Function Ground
4 +24V Sensor andbuscommunication supply
5 +24V Actuatorsupply
−24 V DC.
−Provide sensor/buspower and actuator power from separate power sources if possible.
−Total current <9A. The total current ofall modules may not exceed 9Aeven when daisy
chaining the actuator supply.
Function ground
Note!
The FE connectionfrom the housingtothe machine must be low-impedance and
kept asshortaspossible.

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3 GettingStarted
3.4CC-Link Connection The CC-Link connection is made usingthe M12sockets BusIn andBus Out(A-coded).
Bus In:(M12, A-coded, male)
PIN Requirement Note
1 SLD Shield
2 DB B Line (white)
3 DG Ground(yellow)
4 DA A Line (blue)
Bus Out:(M12,A-coded, female)
PIN Requirement Note
1 SLD Shield
2 DB B Line (white)
3 DG Ground(yellow)
4 DA A Line (blue)
3.5Connectingsensors /
actuators 8 I/O portsare provided for connectingactuators and sensors
Standard I/Oport(M12,A-coded, female)
Input Output Combined Inputs/Outputs
PIN Function FunctionInput Function Output
1 +24 V n.c. +24V n.c.
2 Input 2 n.c. Input 2 Output2
3 0V 0V 0V 0V
4 Input 1 Output1 Input 1 Output1
5 FE FE FE FE
Note!
Unused I/Oportsockets mustbe fitted withcovercaps to ensure IP67
protectionrating.
Connectionoptionsforthe CC-LinkModules
Module Standard I-Port Standard O-Port
BNI CCL-104-100-Z001 16 -
BNI CCL-202-100-Z001 - 8
BNI CCL-302-100-Z001 Max. 16 Max. 16
BNI CCL-305-100-Z001 8 8

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4 Technical Data
4.1Dimensions
4.2Mechanicaldata Housing material Die-case zinc,matte nickelplated
Enclosure ratingper IEC 60529 IP67 (only when plugged-inand threaded-in)
Supplyvoltage 7/8”5-pinmale andfemale
Input ports / Output ports M12, Acoded (8 x female)
Dimensions(Wx Hx D in mm) 68 x 224x 30.9
Mounting type 2-hole screw mount
Groundstrapattachment M4
Weight Approx. 580gr.
4.3 Operatingconditions Operating temperature Ta
Storage temperature -5 °C…55°C -25 C…75°C
EMC
- EN61000-4-2/3/4/5/6
- EN55011
- Severitylevel 4A/3A/4B/2A/3A
-Gr.1, CL. A
Shock / vibration EN 60068-2-6,EN 60068-2-27
EN 60068-2-29,EN 60068-2-64
4.4Electrical data Supplyvoltage 18…30.2 VDC,per EN61131-2
Ripple <1%
Input current at24 V 100 mA

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4 Technical Data
4.5CC-Link Port CC-Link port EIARS485 compatible
Connection forCC-Linkport M12, Acoded
Cable type CC-Link dedicated cable (shielded 3-core
twisted paircable)
Data transmissionrate 10M /5M /2,5M/625k/ 156kbps
Max. cable length up to 1200m (by156kbps)
Number of occupied stations 1 station(RX/RY 32 points, RWw/RWr8points)
Stationtype Remote device station
4.6 Function Indicators
StatusLED
LED Indicator Function
LED 1 Green /Red Module Status
LED 2 Green /Red UAPower supply / under voltage
LED 6 Green Communication status
LED 7 Red Communication error
LED indicators
input ports Each M12Port (digitalinput/output) is assigned two 2-color LEDs which indicate the
configurationor operating states.
LED Function LEDPin 2/Pin 4
Off Input signal=0
Yellow Input signal=1
Red Input signal=SC Shortcircuit*
LED indicators
output ports
LED Function LEDPin 2/Pin 4
Off Outputsignal = 0
Yellow Outputsignal = 1
Red Outputsignal = Error,Imax.
*SC=Shortcircuitdetection on Pin1. In thiscase bothLEDs are red.
Port/Pin LED: status input/outputs ports
LED 2-9, Status LED

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5 Remote signals / Datamapping
5.1 Portoverview
5.2RemoteI/O
5.2.1 BNICCL-104-…
Signaldirection:
BNI-CCL-… →Master module Signaldirection: Master module →BNI-CCL-…
DeviceNo. Signalname DeviceNo. Signalname
RXn0 Port0, Pin4
RXn1 Port0, Pin2
RXn2 Port1, Pin4
RXn3 Port1, Pin2
RXn4 Port2, Pin4
RXn5 Port2, Pin2
RXn6 Port3, Pin4
RXn7 Port3, Pin2
RXn8 Port4, Pin4
RXn9 Port4, Pin2
RXnA Port5, Pin4
RXnB Port5, Pin2
RXnC Port6, Pin4
RXnD Port6, Pin2
RXnE Port7, Pin4
RXnF Port7, Pin2
RX(n+1)0
to
RX(n+1)7 Unused
RYn0
to
RY(n+1)7 Unused
RX(n+1)8 Initialdataprocessing
request flag RY(n+1)8 Initialdataprocessing request flag
RX(n+1)9 Initialdatasetting
completion flag RY(n+1)9 Initialdatasetting completion flag
RX(n+1)A Errorstatusflag RY(n+1)A Errorreset request
RX(n+1)B Remote Ready
RX(n+1)C
to
RX(n+1)F) Unused
RY(n+1)B
to
RY(n+1)F Unused
Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7

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5 Remote signals / Datamapping
5.2.2 BNICCL-202-… BNI CCL-202-100-Z001
Signaldirection:
BNI-CCL-… →Master module Signaldirection: Master module →BNI-CCL-…
DeviceNo. Signalname DeviceNo. Signalname
RXn0 Port0, Pin4 RYn0 Port0, Pin4
RXn1 Port1, Pin4 RYn1 Port1, Pin4
RXn2 Port2, Pin4 RYn2 Port2, Pin4
RXn3 Port3, Pin4 RYn3 Port3, Pin4
RXn4 Port4, Pin4 RYn4 Port4, Pin4
RXn5 Port5, Pin4 RYn5 Port5, Pin4
RXn6 Port6, Pin4 RYn6 Port6, Pin4
RXn7 Port7, Pin4 RYn7 Port7, Pin4
RXn8
to
RX(n+1)7 Unused RYn8
to
RY(n+1)7 Unused
RX(n+1)8 Initialdataprocessing
request flag RY(n+1)8 Initialdataprocessing request flag
RX(n+1)9 Initialdatasetting
completion flag RY(n+1)9 Initialdatasetting completion flag
RX(n+1)A Errorstatusflag RY(n+1)A Errorreset request
RX(n+1)B Remote Ready
RX(n+1)C
to
RX(n+1)F) Unused
RY(n+1)B
to
RY(n+1)F Unused

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5 Remote signals / Datamapping
5.2.3 BNICCL-302-…
Signaldirection:
BNI-CCL-… →Master module Signaldirection: Master module →BNI-CCL-…
DeviceNo. Signalname DeviceNo. Signalname
RXn0 Port0, Pin4 RYn0 Port0, Pin4
RXn1 Port0, Pin2 RYn1 Port0, Pin2
RXn2 Port1, Pin4 RYn2 Port1, Pin4
RXn3 Port1, Pin2 RYn3 Port1, Pin2
RXn4 Port2, Pin4 RYn4 Port2, Pin4
RXn5 Port2, Pin2 RYn5 Port2, Pin2
RXn6 Port3, Pin4 RYn6 Port3, Pin4
RXn7 Port3, Pin2 RYn7 Port3, Pin2
RXn8 Port4, Pin4 RYn8 Port4, Pin4
RXn9 Port4, Pin2 RYn9 Port4, Pin2
RXnA Port5, Pin4 RYnA Port5, Pin4
RXnB Port5, Pin2 RYnB Port5, Pin2
RXnC Port6, Pin4 RYnC Port6, Pin4
RXnD Port6, Pin2 RYnD Port6, Pin2
RXnE Port7, Pin4 RYnE Port7, Pin4
RXnF Port7, Pin2 RYnF Port7, Pin2
RX(n+1)0
to
RX(n+1)7 Unused RY(n+1)0
to
RY(n+1)7 Unused
RX(n+1)8 Initialdataprocessing
request flag RY(n+1)8 Initialdataprocessing request flag
RX(n+1)9 Initialdatasetting
completion flag RY(n+1)9 Initialdatasetting completion flag
RX(n+1)A Errorstatusflag RY(n+1)A Errorreset request
RX(n+1)B Remote Ready
RX(n+1)C
to
RX(n+1)F) Unused
RY(n+1)B
to
RY(n+1)F Unused

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5 Remote signals / Datamapping
5.2.4 BNICCL-305-…
Signaldirection:
BNI-CCL-… →Master module Signaldirection: Master module →BNI-CCL-…
DeviceNo. Signalname DeviceNo. Signalname
RXn0 Port0, Pin4 RYn0 Port2, Pin4
RXn1 Port0, Pin2 RYn1 Port2, Pin2
RXn2 Port1, Pin4 RYn2 Port3, Pin4
RXn3 Port1, Pin2 RYn3 Port3, Pin2
RXn4 Port4, Pin4 RYn4 Port6, Pin4
RXn5 Port4, Pin2 RYn5 Port6, Pin2
RXn6 Port5, Pin4 RYn6 Port7, Pin4
RXn7 Port5, Pin2 RYn7 Port7, Pin2
RXn8 Port2, Pin4
RXn9 Port2, Pin2
RXnA Port3, Pin4
RXnB Port3, Pin2
RXnC Port6, Pin4
RXnD Port6, Pin2
RXnE Port7, Pin4
RXnF Port7, Pin2
RYn8 to RYnF Unused
RX(n+1)0
to
RX(n+1)7 Unused RY(n+1)0
to
RY(n+1)7 Unused
RX(n+1)8 Initialdataprocessing
request flag RY(n+1)8 Initialdataprocessing request flag
RX(n+1)9 Initialdatasetting
completion flag RY(n+1)9 Initialdatasetting completion flag
RX(n+1)A Errorstatusflag RY(n+1)A Errorreset request
RX(n+1)B Remote Ready
RX(n+1)C
to
RX(n+1)F) Unused
RY(n+1)B
to
RY(n+1)F Unused
n: Address allocated tothe master module bythe stationnumber setting
5.3Remoteregister
allocation
Communication
direction Address Description Reference section
RWrm Error Code register Section5.4
RWrm+1 PortIDregister Section5.5
RWrm+2 Channel ID register Section5.6
Remote →Master
RWrm+3 Unused -
RWwm Portdirectionregister* Section5.7
RWwm+1 Displayregister Section5.8
RWwm+2 Unused -
Master →Remote
RWwm+3 Unused -
* used onlyby the BNICCL-302-100-Z001 Module
5.4Error Code register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved OL SC AP SP
SC – Short circuitstatus
OL – Overloadstatus
AP– Actuator power status
SP– Sensorpowerstatus

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5 Remote signals / Datamapping
5.5 Portsensor
diagnostic register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved P7 P6 P5 P4 P3 P2 P1 P0
Px – Port x (portconfigurationinsection5.1)
5.6Channelactuator
diagnostic register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
P7
P2 P7 P4 P6 P2 P6 P4 P5 P2 P5 P4 P4 P2 P4 P4 P3 P2 P3 P4 P2 P2 P2 P4 P1 P2 P1 P4 P0 P2 P0 P4
Pn
Pm
5.7 Portdirection
register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
P7
P2 P7 P4 P6 P2 P6 P4 P5 P2 P5 P4 P4 P2 P4 P4 P3 P2 P3 P4 P2 P2 P2 P4 P1 P2 P1 P4 P0 P2 P0 P4
Pn 0 -Input
Pm1 -Output
5.8Display register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved Lock
Green
LED Red LED
Green LED
Red LED
Lock
– switch on the green LEDs ofthe display
– switch on the red LEDsofthe display
– Lockthe address andspeed settingsof
the module
5.9 Portdirection
settings
Master WritethePortdirection register BNI CCL-302-100-Z001
Initial setting request= 1 (RY(m+n)9=1)
Initial setting complete= 1 (RX(m+n)9=1)
Initial setting request= 0 (RY(m+n)9=0)
Initial setting complete= 0 (RX(m+n)9=0)
The modul sets the
direction oftheports
- PortnPin m
- PortnPin m

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6 Display
6.1 General The BNI CCL-…serves asadecentralised inputmodule forconnecting to aCC-Link
network. Withthe implemented display,the address andthe communication speed is set
directlyonthe BNI CCL…devices.
6.2Defaultsettings Address:3
Communication speed: 625kbps
6.3Display informations
6.4Menustructure
Start
-
up screen (2sec.)
address
window
Info
window
Hard-andsoftware
release
Press button
short to toggle
between address
window andInfo
window
Node Adress:25
Baud Rate: 625k
+
10M
5M
2M5
625k 156k
Symbol for lockthe buttons
Cursor for selecting the baud rate
Station address

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6 Display
6.5Edit mode
The BNI CCL-…serves asadecentralised inputmodule forconnecting to aCC-Link
network. Withthe implemented display,the address andthe communication speed is set
directlyonthe BNI CCL…devices.
- push “+“ -> scrolltothe next screen
- longpush “+”->fastscrollisactivated
- longpush “S”for3 seconds-> editmode isactivated -> display informations
flashing
- leave the edit modusandsave the inputsby longpush “S”for 3 seconds
- after10 seconds without anykey hit,the display falls backtothe read mode
withoutsaving the changes.
Additional features:
- “Lockfunction”byPLC,edit mode is notaccessible
- “Free controllable” LEDs by PLC

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7 Included Material
7.1 Included Material The BNI CCL consistsofthe following components:
•IO-block
•4 blind plugs M12
•Groundstrap
•Screw M4x6
•20 labels
•Shortguide

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Appendix
Orderingcode BNI CCL-x0x-100-Z001
Balluff Network Interface
CC-Linkinterface
Functions
104 = IP67 Inputmodule, 16 Inputs
202 = IP67 Inputmodule, 8 Outputs
302 = IP67 Inputmodule, max.16Inputs/Outputs
305 = IP67 Inputmodule, 8 Inputs+ 8Outputs
Variant
100= Display version
Mechanicalversion
Z001=Die-cast zinchousing
Material:1.Balluff housing version
BusIn: 1 x M12x1 internalthread
BusOut: 1x M12x1 internal thread
Power:7/8“ external thread
I/O Ports:8x M12x1 internalthread
Order informations Type code Ordering code
BNI CCL-104-100-Z001 BNI002F
BNI CCL-202-100-Z001 BNI002E
BNI CCL-302-100-Z001 BNI002A
BNI CCL-305-100-Z001 BNI002C

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www.balluff.com
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[e-mail]
nwww.balluff.com
Nr. 870531 E •Edition 0907 •Subject tomodification