Beckhoff CP70 Series User manual

Installation and Operating instructions for
CP70xx Control Panel
Version: 1.6
Date: 2007-10-22

Table of contents
Table of contents
1.
2.
3.
4.
5.
6.
General Notes 2
Notes on the documentation 2
Liability Conditions 2
Description of safety symbols 2
Basic safety measures 3
Operator's obligation to exercise diligence 4
Operator requirements 4
Product Description 5
Appropriate Use 5
Connections 5
Pin assignment 5
Connector description 5
CP-Link connection 5
Protective Earthing 5
CP-Link cable sets 6
Installation Instructions 7
Transport and Unpacking 7
Transport 7
Unpacking 7
Assembly 8
Assembly dimensions 8
Connecting the Control Panel 9
Connecting cables 9
Protective Earthing 9
Operating Instructions 10
Functional description 10
Keyboard codes 10
Servicing and maintenance 12
Cleaning the Control Panel 12
Servicing 12
Replacing the fluorescent lamps in the display 12
Lamp sets 13
Emergency procedures 13
Shutting down 13
Disposal 13
Troubleshooting 14
Fault correction 14
Service and Support 15
Beckhoff's branch offices and representatives 15
Beckhoff headquarters 15
Beckhoff Support 15
Beckhoff Service 15
Appendix 16
Technical data 16
Approvals 16
FCC: Federal Communications Commission Radio Frequency Interference
Statement 16
FCC: Canadian Notice 16
CP70xx 1

General Notes
General Notes
Notes on the documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For this reason, the
documentation may not always be have been fully checked for consistency
with the performance data, standards or other characteristics described.
None of the statements in this manual represent a guarantee for as set out
in § 443 of the German Civil Code or a statement about the assumed use
according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the
German Civil Code. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No
claims for the modification of products that have already been supplied
may be made on the basis of the data, diagrams and descriptions in this
documentation.
© This documentation is protected by copyright. Any reproduction or third
party use of this publication, whether in whole or in part, without the written
permission of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Danger
This symbol is intended to highlight risks for the life or health of personnel.
Warning
This symbol is intended to highlight risks for equipment, materials or the
environment.
i
Note
This symbol indicates information that contributes to better understanding.
2CP70xx

General Notes
Basic safety measures
Warning
Before opening the control panel housing, and whenever the control
panel is not being used for control purposes (such as during
functional checks after a repair), all parts of the equipment must first
be switched off, after which the control panel is to be disconnected
from the equipment.
Disconnect the device by unplugging the connectors on the Control Panel
side.
Items of equipment that have been switched off must be secured
against being switched on again.
Danger
Displays used for the control panel’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Control Panel is opened.
i
Note
Assembly work on the Control Panel during operation may damage the
panel:
• if metal objects such as screws or tools fall onto operating circuit
boards.
• if connecting cables internal to the control panel are removed or
inserted during operation
CP70xx 3

General Notes
Operator's obligation to exercise diligence
The operator must ensure that
• the Control Panel is only used for its intended purpose (see
Product Description section);
• the Control Panel is only operated in a sound condition and in
working order;
• the instruction manual is in good condition and complete, and
always available for reference at the place of installation of the
Control Panel;
• the Control Panel is operated, maintained and repaired only by
suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Control Panel
are removed, and all notes remain legible.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Control Panel is
used, national regulations governing the controllers of such machines will
apply, and must be observed by the operator. These regulations cover,
amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Procedure in the event of a
fault
In the event of faults at the Control Panel, the list in the section
Troubleshooting can be used to determine the measures to be taken.
Operator requirements
Read the operating
instructions
Anyone who uses the Control Panel must have read these operating
instructions.
Software knowledge Every user must be familiar with any of the functions of the software
installed on the PC that he can reach.
4CP70xx

Product Description
Product Description
Appropriate Use
The CP70xx Control Panel is designed for industrial application in machine
and plant engineering. An aluminum housing contains a TFT display,
touch-screen/pad (optional), and a PC keyboard (optional). The panel is
installed via the 4 mounting holes in the backplane or the mounting arm
system adapter (optional).
Do not use the Control
Panel in areas of explosive
hazard
The Control Panel must not be used where there is a risk of
explosion.
Connections
Control Panel CP70xx
connections
Pin assignment
Pin Signal Pin Signal
1 RXD 2 GND
CP-Link A
Data
BNC-connector
CP-Link
Pin Signal Pin Signal
1 TXD,
Power
supply
2 GND
CP-Link B
Data, Power supply
BNC-connector
Connector description
CP-Link connection
CP-Link The CP-Link connection allows data transmission between Control Panel
and CP-Link-Interface card of the Industrial-PC and providing the Control
Panel with the supply voltage. Two coaxial cables are required, the cable
length between Control Panel and Industrial-PC amounts to at most 100 m.
The red point on the CP-Link card and the red marking at the coaxial cable
or at the bend protection allow better orientation while connecting the
system.
Protective Earthing
Protective Earthing
The low resistance protective earthing connection is
established via the ground bolt, which is located at the rear of
the housing.
CP70xx 5

Product Description
CP-Link cable sets
Coaxial
cable
CP-Link cable with BNC-connectors
C9900-K114 - Length 3 m (cable type Belden H155, bend radius 35 mm)
C9900-K115 - Length 5 m (cable type Belden H155, bend radius 35 mm)
C9900-K116 - Length 10 m (cable type Belden H155, bend radius 35 mm)
C9900-K117 - Length 15 m (cable type Belden H155, bend radius 35 mm)
C9900-K118 - Length 20 m (cable type Belden H155, bend radius 35 mm)
C9900-K119 - Length 30 m (cable type Aircell7, bend radius 25 mm)
C9900-K120 - Length 35 m (cable type H2000FLEX, bend radius 50 mm)
C9900-K121 - Length 50 m (cable type H2000FLEX, bend radius 50 mm)
C9900-K122 - Length 65 m (cable type H2000FLEX, bend radius 50 mm)
C9900-K123 - Length 70 m (for easy installation at the PC and the mounting
arm: 1 m Aircell7 + 61 m Cellflex + 8 m Aircell7)
C9900-K124 - Length 80 m (for easy installation at the PC and the mounting
arm: 1 m Aircell7 + 71 m Cellflex + 8 m Aircell7)
C9900-K125 - Length 90 m (for easy installation at the PC and the mounting
arm: 1 m Aircell7 + 81 m Cellflex + 8 m Aircell7)
C9900-K126 - Length 100 m (for easy installation at the PC and the mounting
arm: 1 m Aircell7 + 91 m Cellflex + 8 m Aircell7)
i
Note
For the connection of one Control Panel to an Industrial-PC, one CP-Link
cable set is required. Each set contains 2 cables.
6CP70xx

Installation Instructions
Installation Instructions
Please also refer to chapter General Notes.
Transport and Unpacking
The specified storage conditions must be observed (see chapter Technical
data).
Transport
Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Control Panel should
therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.
Warning
Danger of damage to the unit!
If the device is transported in cold weather or is exposed to extreme
variations in temperature, make sure that moisture (condensation) does not
form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room
temperature. Should condensation occur, a delay time of approximately 12
hours must be allowed before the unit is switched on.
Unpacking
Proceed as follows to unpack the unit:
1.Remove packaging.
2.Do not discard the original packaging. Keep it for future relocation.
3.Check the delivery for completeness by comparing it with your order.
4.Please keep the associated paperwork. It contains important
information for handling the unit.
5.Check the contents for visible shipping damage.
6.If you notice any shipping damage or inconsistencies between the
contents and your order, you should notify Beckhoff Service.
CP70xx 7

Installation Instructions
Assembly
Assembly dimensions
The illustration shows the measurements of the Control Panel.
All dimensions are in mm.
Control Panel CP70xx
Dimensions a b t A B
CP7009 6,5“ Display 267,9 173 38 241,9 149
CP7000 10“ Display 353,8 308,3 27,5 327,6 280,7
CP7001 12“ Display 353,8 326,3 27,5 327,6 303,7
CP7002 15“ Display 426 395 28,5 399,8 367,4
M6 screw thread
Control Panel CP701x
Dimensions a b t A B
CP7019 6,5“ Display 267,9 213 38 241,9 189
CP7010 10“ Display 353,8 308,3 27,5 327,6 280.7
CP7011 12“ Display 353,8 326,3 27,5 327,6 303,7
CP7012 15“ Display 426 395 28,5 399,8 367,4
Control Panel CP702x
Dimensions a b t A B
CP7029 6,5“ Display 336 213 38 310 189
CP7020 10“ Display 406 308,3 27,5 374,8 280,7
CP7021-0000/1 12“ Display 406 308,3 27,5 374,8 280,7
CP7021-0002 12“ Display 439,8 308,3 27,5 408,6 280,7
CP7022 15“ Display 515 370,2 28,5 483,8 342,6
Control Panel CP703x
Dimensions a b t A B
CP7030 10“ Display 403,2 368,2 27,5 372,15 340,6
CP7031-0000/1 12“ Display 406 370,2 27,5 379,8 342,6
CP7031-0002 12“ Display 426 370,2 27,5 399,8 342,6
CP7037 12” Display 426 370,2 27,5 399,8 342,6
CP7032 15“ Display 483 410,2 28,5 458,8 387,6
8CP70xx

Installation Instructions
Connecting the Control Panel
Danger
The Control Panel must never be connected or disconnected in an area
that is subject to explosion hazard! Risk of explosion!
Warning
The mains plug of the Industrial PCs must be disconnected!
Please read the documentation for the external devices prior to connecting
them.
During thunderstorms, plug connector must neither be inserted nor
removed.
When disconnecting a plug connector, always handle it at the plug. Do not
pull the cable!
Connecting cables
The connections are located at the rear of the Control Panel and are
documented in the Product Description section.
When connecting cables to the Control Panel, please adhere to the
following order:
• Switch off the Industrial PC
• Disconnect the Industrial PC from the power supply
• Connect all cables at the Control Panel and at the devices to be
connected
• Ensure that all screw connections between plug connectors and
sockets are tight!
• Reconnect all devices to the power supply.
Protective Earthing
Protective Earthing
The low resistance protective earthing connection is
established via the ground bolt, which is located at the rear of
the housing.
CP70xx 9