Beckhoff CP6909 User manual

Installation and Operating instructions for
Built-in Control Panel CP69xx
Version: 2.3
Date: 2012-11-27

Table of contents
Table of contents
1.
2.
3.
4.
5.
Foreword 3
Notes on the Documentation 3
Liability Conditions 3
Trademarks 3
Patent Pending 3
Copyright 3
State at Delivery 3
Delivery conditions 3
Description of safety symbols 4
Basic safety measures 5
Operator’s obligation to exercise diligence 6
Operator requirements 6
Product Description 7
Appropriate Use 7
Interfaces 7
Pin assignment 7
Connector description 8
DVI (Digital Visual Interface) 8
USB-Extended input 8
USB interfaces 8
Power supply 8
Ground connection 8
Status-LEDs 8
Control Panel Connecting Kits 9
Installation Instructions 10
Transport and Unpacking 10
Transport 10
Unpacking 10
Installation in the control cabinet 11
Installation in a control cabinet wall 11
Earthing measures 11
Mounting of the Control Panel 12
Fitting the cable 13
Material for assembling the connectors 13
Assembling the connectors 13
Connecting the Control Panel 14
Connecting cables 14
Earthing measures 14
Operating Instructions 15
Functional description 15
Operation 15
Setting the transmission rate 15
Keyboard codes 16
Servicing and maintenance 18
Cleaning the Control Panel 18
Servicing 18
Emergency procedures 18
Shutting down 18
Disposal 18
Troubleshooting 19
Fault correction 19
Beckhoff Support & Service 20
Beckhoff branches and partner companies 20
Beckhoff Headquarters 20
Beckhoff Support 20
Beckhoff Service 20
CP69xx 1

Table of contents
6. Appendix 21
Assembly dimensions 21
Technical data 23
Approvals 23
FCC: Federal Communications Commission Radio Frequency Interference
Statement 23
FCC: Canadian Notice 23
2 CP69xx

Foreword
Foreword
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
Liability Conditions
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it
contains technical or editorial errors, we retain the right to make alterations
at any time and without warning. No claims for the modification of products
that have already been supplied may be made on the basis of the data,
diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC®are registered trademarks of and licensed by Beckhoff
Automation GmbH.
Other designations used in this publication may be trademarks whose use
by third parties for their own purposes could violate the rights of the
owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP0851348, US6167425 with corresponding applications or registrations in
various other countries.
Copyright
© Beckhoff Automation GmbH.
The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization are
prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or design.
State at Delivery
All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or
software configurations other than those described in the documentation
are not permitted, and nullify the liability of Beckhoff Automation GmbH.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff
Automation GmbH apply.
CP69xx 3

Foreword
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Acute risk of injury!!
DANGER If you do not adhere the safety advise adjoining this symbol, there is
immediate danger to life and health of individuals!
Risk of injury!
WARNING If you do not adhere the safety advise adjoining this symbol, there is
danger to life and health of individuals!
Hazard to individuals!
CAUTION If you do not adhere the safety advise adjoining this symbol, there is
obvious hazard to individuals!
Hazard to devices and environment
Attention If you do not adhere the notice adjoining this symbol, there is obvious
hazard to materials and environment.
Note or pointer
Note This symbol indicates information that contributes to better understanding.
4CP69xx

Foreword
Basic safety measures
Only switch the PC off after
closing the software
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please
read the section Functional description.
Switch off all parts of the equipment, then uncouple the fieldbus
Attention
Before opening the housing of the Control Panel, and whenever the
Control Panel is being used for purposes other than plant control, such as
during functional tests following repair, all parts of the equipment must first
be switched off, after which the Control Panel can be uncoupled from the
plant.
Pulling out the fieldbus connection plug uncouples the Control Panel
(optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Control Panel’s power supply unit must be supplied with 24VDC.
Do not open the power supply unit while voltage is applied!
CAUTION The supply voltage must be switched off before the power supply unit
housing is opened.
Do not exchange any parts when under power
Attention
When components are being fitted or removed, the supply voltage must
be switched off.
Fitting work on the Control Panel can result in damage:
• if metal objects such as screws or tools fall onto operating circuit
boards.
• if connecting cables internal to the Control Panel are removed or
inserted during operation.
High Voltage!
DANGER
Displays used for the Control Panel’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Control Panel is opened.
CP69xx 5

Foreword
Operator’s obligation to exercise diligence
The operator must ensure that
• the Control Panel is only used for its intended purpose (see
chapter Product Description).
• the Control Panel is only operated in a sound condition and in
working order (see chapter Servicing and maintenance).
• the instruction manual is in good condition and complete, and
always available for reference at the place of installation of the
Control Panel.
• the Control Panel is operated, maintained and repaired only by
suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Control Panel
are removed, and all notes remain legible.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Control Panel is
used, national regulations governing the controllers of such machines will
apply, and must be observed by the operator. These regulations cover,
amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Do not open the housing of the Control Panel!
Note
For technical support contact Beckhoff Service.
Procedure in the event of a
fault
In the event of faults at the Control Panel, the list in the section
Troubleshooting can be used to determine the measures to be taken.
Operator requirements
Read the operating
instructions
Anyone who uses the Control Panel must have read these operating
instructions.
Software knowledge Every user must be familiar with all the functions of the software installed
on the Industrial PC to which he has access.
6CP69xx

Product Description
Product Description
Appropriate Use
The CP69xx Control Panel is designed for industrial application in machine
and plant engineering. A steel plate housing with aluminum front contains a
TFT display, touch screen/ pad (optional) and a PC keyboard (optional).
The Control Panel is installed in the front of control cabinets.
Do not use the Control Panel in areas of explosive hazard!
DANGER
The Control Panel must not be used where there is a risk of explosion.
Interfaces
Interfaces to the CP6907
with 5,7“ display
Interfaces to the CP69xx
with 6.5”, 12“, 15“, 19“ and
24“ display
Pin assignment
Pin Signal Pin Signal
1 Rx2- 13 Rx3+
2 Rx2- 14 + 5V DVI
3 GND 15 GND
4 Rx4- 16 HPD
5 Rx4+ 17 Rx0-
6 DDC CLK 18 Rx0+
7 DDC DAT 19 GND
8 AV SYNC 20 Rx5-
9 Rx1- 21 Rx5+
10 Rx1+ 22 GND
11 GND 23 RxC+
X101
DVI in
DVI-D 3 X 8-pole digital PCB installation
(MOLEX 74320-9000 / 74320-9004)
12 Rx3- 24 RxC-
X102
USB-Extended in
Connection via standard-RJ45-cabel, not
crossed
Pin Signal Pin Signal
1 5V 3 D+
2 D- 4 GND
X103
USB in
USB type B, PCB installation
(FCI 61729-0010B USB Receptacle B-Type)
Pin Signal Pin Signal
1 5V 3 D+
2 D- 4 GND
X104, X105
USB out
USB Type-A twin circuit board mounting
(FCI 72309-0030B USB Double Receptacle
A-Type)
X104
X105
CP69xx 7

Product Description
X106
Power
Socket 5-pol RM3.50 Sw Screw Clamp
BL3.5/180F (WEIDMÜLLER 1615810000)
Pin Function
1 NC
2 NC
3
4 -
5 +
24 VDC
Power Supply
Connector description
DVI (Digital Visual Interface)
X101
DVI in
The DVI connection is used for transferring the video signal from the
Industrial PC to the Control Panel.
The purely digital part (DVI-D) is supported.
USB-Extended input
X102
USB-Extended input
Integrated DVI/ USB extension technology enable remote panel operation
at a distance of up to 50 m from the PC. The Connection is established via
socket DVI in and socket USB-Extended in.
The transmission rate of the DDC file has to be limited
Note At large distance between PC and Control Panel, the transmission rate of
the DDC file has to be limited.
See also chapter Setting the transmission rate.
USB interfaces
X103
USB in
The Control Panel is connected with the Industrial PC via the USB port
(connector type B). USB2.0 standard is supported.
X104, X105
USB out
The two USB interfaces (connector type A) are used for connecting
peripheral devices with USB connection. USB2.0 standard is supported in
a distance of up to 5 m from the PC, from a distance of 5 m up to 50 m
USB1.1 standard is supported.
Power supply
X106
Power
The power supply for the Control Panel is established via the socket. The
power supply connector is included in delivery.
Ground connection
Ground connection The Control Panel is grounded via the stud bolt.
Status-LEDs
Description of the Status-
LEDs
The Status-LEDs are located near the Connectors.
Hub Goodlink (1): USB-connection to the Industrial-PC established
Hub Suspend (2): Not equipped with LED
USB 1 (3): USB 1-Interface in use
USB 2 (4): USB 2-Interface in use
Power Good (5): Supply voltage o.k.
24 V in (6): Power Supply is established
5
3
1X106
246
8CP69xx

Product Description
Control Panel Connecting Kits
Cable Set
C9900-K513 Connecting kit 3 m for CP69xx, containing: 3 m DVI cable, 3 m
USB cable
C9900-K515 Connecting kit 5 m for CP69xx, containing: 5 m DVI cable, 5 m
USB cable
C9900-K421 Connecting kit 10 m for CP69xx including: 10 m DVI cable, 10 m
CAT 5 cable for USB-E, USB to USB-E converter CU8800 for
mounting rail installation close to the PC and 1 m USB cable to
connect the USB to USB-E converter to the PC
C9900-K423 Connecting kit 20 m for CP69xx including: 20 m DVI cable, 20 m
CAT 5 cable for USB-E, USB to USB-E converter CU8800 for
mounting rail installation close to the PC and 1 m USB cable to
connect the USB to USB-E converter to the PC
C9900-K425 Connecting kit 30 m for CP69xx including: 30 m DVI cable, 30 m
CAT 5 cable for USB-E, USB to USB-E converter CU8800 for
mounting rail installation close to the PC and 1 m USB cable to
connect the USB to USB-E converter to the PC
C9900-K427 Connecting kit 40 m for CP69xx including: 40 m DVI cable, 40 m
CAT 5 cable for USB-E, USB to USB-E converter CU8800 for
mounting rail installation close to the PC and 1 m USB cable to
connect the USB to USB-E converter to the PC
C9900-K429 Connecting kit 50 m for CP69xx including: 50 m DVI cable, 50 m
CAT 5 cable for USB-E, USB to USB-E converter CU8800 for
mounting rail installation close to the PC and 1 m USB cable to
connect the USB to USB-E converter to the PC
CP69xx 9

Installation Instructions
Installation Instructions
Please also refer to chapter Foreword.
Transport and Unpacking
The specified storage conditions must be observed (see chapter Technical
data).
Transport
Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Control Panel should
therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.
Danger of damage to the unit
Attention
If the device is transported in cold weather or is exposed to extreme
variations in temperature, make sure that moisture (condensation) does
not form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room
temperature. Should condensation occur, a delay time of approximately
12 hours must be allowed before the unit is switched on.
Unpacking
Proceed as follows to unpack the unit:
1.Remove packaging.
2.Do not discard the original packaging. Keep it for future relocation.
3.Check the delivery for completeness by comparing it with your order.
4.Please keep the associated paperwork. It contains important
information for handling the unit.
5.Check the contents for visible shipping damage.
6.If you notice any shipping damage or inconsistencies between the
contents and your order, you should notify Beckhoff Service.
10 CP69xx

Installation Instructions
Installation in the control cabinet
The Control Panel CP69xx is designed for mounting in control cabinets in
machine and plant engineering applications.
The ambient conditions specified for operation must be observed (see
chapter Technical data).
Preparation of the control
cabinet
The control cabinet wall must be prepared with the required mounting
opening for the computer unit according to the Control Panel’s dimensions
(see chapter Assembly dimensions).
Circulation of air
Note
When the unit is installed in an enclosure, adequate space for ventilation
must be provided.
The clearance above and below the housing must be at least 5 cm in
order to ensure adequate ventilation of the Control Panel.
Please note the following points during installation of the Control Panel:
• Position the Control Panel in such a way that reflections on the screen
are avoided as far as possible.
• Use the position of the screen as a guide for the correct installation
height; it should be optimally visible for the user at all times.
• The Control Panel should not be exposed to direct sunlight.
• When the unit is in its mounting position, the ventilation openings must
not be obstructed.
Avoid extreme environmental conditions
Attention
Extreme environmental conditions should be avoided as far as possible.
Protect the Control Panel from dust, moisture and heat.
The ventilation slots of the Control Panel must not be covered.
Installation in a control cabinet wall
Installation in a control
cabinet wall
Proceed as follows:
1. Insert the Control Panel at the intended control cabinet wall position
and protect it from falling out, prior to final mounting.
2. Release the clamping levers, turn the clamping levers to the side and
retighten the screws (see chapter Mounting of the Control Panel).
Earthing measures
Earthing measures
Earthing connections dissipate interference from external power supply
cables, signal cables or cables to peripheral equipment. Establish a low-
impedance connection from the earthing point on the Control Panel
housing (see chapter Assembly dimensions) to the central earthing point
on the control cabinet wall, in which the Panel is being installed.
CP69xx 11

Installation Instructions
Mounting of the Control Panel
Please refer to the chapter Assembly dimensions for Control Panel cutout
dimensions. Similar pictures.
Mounting of the Control
Panel with clamping levers
Clamping levers
Release clamping levers,
Insert the Control Panel into the
cutout.
Release the clamping levers with a
No. 2.5 Allen key.
Folding them out
Turn the clamping levers to the side
through 90°
and retighten them.
and retighten the screws.
12 CP69xx

Installation Instructions
Fitting the cable
Wiring Fit the cables for the power supply of the Control Panel, using the included
material for assembling the connectors.
Material for assembling the connectors
Material for assembling the
connectors
Plug connector 5-pole Stain relief housing with lacing cord
Assembling the connectors
Conductive cross-section The connector is specified for 16 A and can lift conductive cross-sections
until 1.5 mm2.
Fitting the connector to the
cable
So the connector is fitted to the cable:
1. Strip insulation from the cable ends (Length of stripped conductor
is 8 - 9 mm).
2. Screw together the cable ends in the 5-pole plug connector in
accordance with wiring diagram.
Applying the strain relief
Thread the lacing cord into that
lower part of the stain relief housing.
Putting in the plug
connector
Put the plug connector into that
lower part of the stain relief housing.
Tighten the lacing cord and pinch off
the plastic strap.
Fixing the upper part of the
stain relief housing
Fix the upper part of the stain relief
housing by snapping it onto the
lower part.
CP69xx 13

Installation Instructions
Connecting the Control Panel
Risk of explosion!
DANGER
The Control Panel must never be connected or disconnected in an area
that is subject to explosion hazard!
Risk of explosion!
Power supply plug
Attention
The mains plug must be disconnected!
Please read the documentation for the external devices prior to
connecting them.
During thunderstorms, plug connector must neither be inserted nor
removed.
When disconnecting a plug connector, always handle it at the plug. Do not
pull the cable!
Connecting cables
The connections are located at the rear of the Control Panel and are
documented in the Product Description section.
When connecting cables to the Control Panel, please adhere to the
following order:
• Switch off the Industrial PC.
• Disconnect all the devices that are to be connected from the power
supply.
• Connect all cables at the Control Panel and at the devices to be
connected.
• Ensure that all screw connections between connectors and
sockets are tight!
• Reconnect all devices to the power supply.
Earthing measures
Earthing measures
Earthing connections dissipate interference from external power supply
cables, signal cables or cables.
Connect the earth point on the Control Panel housing to the central
earthing point with a low resistance connection. The earthing connection is
located at the rear of the housing (see photograph on the left).
14 CP69xx

Operating Instructions
Operating Instructions
Please also refer to chapter Foreword.
Functional description
Switch on The Control Panel does not have its own mains power switch. As soon as
the power supply is switched on the control panel is activated.
Shutting down and
switching off
When the plant is switched off, or when it is disconnected from its power
supply, the Control Panel will be switched off.
Control software such as is typically used on Industrial PCs permits various
users to be given different rights. A user who may not close software may
also not switch the Industrial PC off, since data can be lost from the
storage medium by switching off while software is running.
First shut down, then switch off the PC
Attention
If the Industrial PC is switched off as the software is writing a file to the
storage medium, the file will be destroyed. Control software typically
writes something to the storage medium every few seconds, so that the
probability of causing damage by switching off while the software is
running is very high.
Operation
The Control Panel’s membrane keypad may only be actuated by
fingertips
Note Attempts to actuate it with other objects can easily result in the destruction
of the device. Neither may the membrane keypad be operated with a touch
screen pen.
The touch screen may only be actuated by fingertips or with the
touch screen pen
Note The touch screen may only be actuated by finger tips or with the touch
screen pen. The operator may wear gloves but there must be no hard
particles such as metal shavings, glass splinters embedded in the glove.
Setting the transmission rate
Setting the transmission
rate
At large distance between PC and Control Panel, the transmission rate of
the DDC file has to be limited. The DDC file is transmitted from the Control
Panel to the PC in order to transfer the display information like timing and
resolution.
Video BIOS The video bios of the graphic card or, using the on-board graphic, the video
bios of the motherboard contains the definition of the transmission rate for
the DDC file. This value has to be 50 kHz or less. Otherwise the screen is
not displayed or not until windows is started.
Windows Graphic Driver Windows graphic drivers also include a value for the transmission rate of
the DDC file.
If Windows is running and no image is displayed, then use a graphic driver
with a value of 50 kHz or less for DDC file transmission.
CP69xx 15

Operating Instructions
Keyboard codes
Type-dependent number of
keys
Depending on the precise type, the Control Panel can have fewer keys
than those described here.
Operation
The cursor is the blinking character that marks the point at which the next
character entered will be displayed. The cursor is also known as the
insertion point. The cursor keys each move the cursor one place in the
associated direction.
Home En d
The Home key moves the cursor to the beginning of the line, while the End
key moves it to the end of the line.
Pg Up Pg Dn
The Pg Up key scrolls one page back, the Pg Dn key scrolls one page
forward.
The Tab key takes the cursor to the next input field, while Shift and Tab
moves to the previous input field.
LR
The mouse cursor can be moved over the screen with the aid of the touch
screen or of the touch pad (optional). The keys correspond to the left and
right hand keys of a Microsoft mouse.
Del
The Del key deletes the character to the right of the cursor.
Ins
The Ins key causes characters to the right of the cursor to be overwritten.
The overwrite mode is cancelled by pressing the key again.
Pr i n t
Print-Screen prints a hard copy of a text screen on the printer.
Pause
The Pause key stops the computer until another key is pressed (only under
MS-DOS).
En t e r
Your input is confirmed with the Enter key.
Backspace deletes the character to the left of the cursor.
Sh i f t
If the Shift key is pressed at the same time as another key, then instead of
the numbers you obtain the character printed above the number, and you
obtain upper case letters instead of lower case letters.
Ca p s
Lock
Pressing the Caps Lock key once activates and locks the Shift key.
Pressing the Shift key cancels this function.
Ct r l Al t
Rather like the effect of the Shift key, Ctrl and Alt also change the meaning
of another key that is pressed at the same time.
This key brings up the Start menu of the operating system in use (Windows
95, 98, ME, NT, 2000, XP).
Pressing this key opens the property sheet of the active (or marked) object.
Esc
The Esc key has the effect of closing dialog windows and of interrupting
some of the computer’s working operations.
Q W
...
1
!2 @
All other keys bring the character printed on them onto the display at the
position of the cursor.
16 CP69xx

Operating Instructions
F1 F2 F3 F4
F5 F6 F7 F8
F9 F1 0 F1 1 F1 2
The meaning of the function keys, F1 to F10, is determined by the software
and is displayed at the bottom edge of the display.
Ei n s ch u b
St r e i f e n Ei n s ch u b St r e i f e n Einschub St r e i f e n Ei n schu b St r e i f e n
The function of the special keys above the display is also determined by
the software. The function is displayed at the top edge of the display.
The special keys each have an orange LED controlled by the software.
CP69xx 17

Operating Instructions
Servicing and maintenance
Please also refer to chapter Foreword.
Cleaning the Control Panel
Switch off the Industrial PC
Attention
Switch off the Industrial PC and all devices connected to it, so that keys
cannot be unintentionally actuated.
The front of the Control Panel can be cleaned with a soft, damp cleaning
cloth. Do not use any aggressive cleaning materials, thinners, scouring
material or hard objects that could cause scratches.
Servicing
The Control Panel requires no maintenance.
Do not open the housing of the Control Panel!
Note
For technical support contact Beckhoff Service.
Emergency procedures
In case of fire, the Control Panel should be extinguished with powder or
nitrogen.
Shutting down
Disposal
Dismantle the Control
Panel
Observe national
electronics scrap
regulations
The device must be fully dismantled in order to dispose of it. The housing
can be sent for metal recycling.
Electronic parts such as lamps and circuit boards must be disposed of in
accordance with national electronics scrap regulations.
18 CP69xx

Troubleshooting
Troubleshooting
Please also refer to chapter Foreword.
Pixel errors
Note
Pixel errors in the TFT display are production-caused and represent no
complaint-reason!
Fault correction
Fault Cause Procedure
The Control Panel shows no
function when the Industrial PC has
been started
No power supply to the Industrial
PC
Cable not connected
Check power supply cable
1. Correctly connect cable
2. Call Beckhoff Service
The Industrial PC does not boot
fully
Setup settings are incorrect
Other cause
Check the setup settings
Call Beckhoff Service
Computer boots, software starts,
but control does not operate
correctly
Cause of the fault is either in the
software or in parts of the plant
outside the Control Panel
Call the manufacturer of the
machine or the software
No screen Transmission rate is too high when
using DVI cables longer than 20 m
Limit transmission rate for
DDC file to 50 kHz
USB error while TwinCAT access
via USB
Cycle time in TwinCAT is set on
10 ms (standard)
Increase the cycle time up to
50 ms till 80 ms
The Control Panel functions only
partially or only part of the time, e.g.
no or dark picture
Defective components in the
Control Panel
Call Beckhoff Service
CP69xx 19