Bender COMTRAXX CP9 Series User manual

COMTRAXX® CP9xx – Control Panel
Remote alarm indicator and operator panel
for medical locations and other areas
Software version V4.6.x
CP9xx_D00349_09_M_XXEN/03.2023 Manual EN

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COMTRAXX® CP9xx – Control Panel
Table of contents
1eneral instructions.........................................................................................5
1.1 How to use the manual..............................................................................................................................5
1.2 Indication of important instructions and information................................................................... 5
1.3 Signs and symbols........................................................................................................................................5
1.4 Service and Support....................................................................................................................................5
1.5 Training courses and seminars................................................................................................................ 5
1.6 Delivery conditions...................................................................................................................................... 6
1.7 Inspection, transport and storage..........................................................................................................6
1.8 Warranty and liability..................................................................................................................................6
1.9 Disposal of Bender devices.......................................................................................................................6
1.10 Safety................................................................................................................................................................. 7
2Intended use..................................................................................................... 8
3Product description..........................................................................................9
3.1 Scope of delivery.......................................................................................................................................... 9
3.2 Device features.............................................................................................................................................. 9
3.3 Possible applications.................................................................................................................................10
3.4 Conguration, diagnosis, service......................................................................................................... 10
3.5 Optional accessories................................................................................................................................. 10
3.6 Software products used...........................................................................................................................10
3.7 Applications..................................................................................................................................................11
3.8 Functional description..............................................................................................................................11
3.8.1 Interfaces....................................................................................................................................................... 11
3.8.2 Process image..............................................................................................................................................12
3.8.3 Control of operating theatre lights..................................................................................................... 12
4.1 Mounting.......................................................................................................................................................13
4.2 Digital inputs................................................................................................................................................21
4.3 Relay................................................................................................................................................................ 22
4.4.1 Address conguration and termination............................................................................................ 24
4.4.2 Browser conguration.............................................................................................................................. 24
4.4.3 Software products used...........................................................................................................................24
4PROFINET........................................................................................................ 27
4.1 Conguration of the PROFINET interface......................................................................................... 27
4.2 Device assignment for PROFINET........................................................................................................ 27
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Table of contents
4.3 Data modules...............................................................................................................................................27
4.4 Example of a data query......................................................................................................................... 29
5Modbus TCP server........................................................................................ 30
6Troubleshooting............................................................................................. 31
6.1 Malfunctions.................................................................................................................................................31
6.1.1 What should be checked?.......................................................................................................................31
6.1.2 Frequently asked questions................................................................................................................... 31
6.2 Device operation, maintenance, cleaning........................................................................................ 31
7Technical data.................................................................................................32
7.1 Tabular data..................................................................................................................................................32
7.2 Standards, approvals and certications.............................................................................................40
7.3 Ordering information CP9xx.................................................................................................................. 40
7.4 Document revision history..................................................................................................................... 41
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COMTRAXX® CP9xx – Control Panel
1 eneral instructions
1.1 How to use the manual
ADVICE
This manual is intended for qualied personnel working in electrical engineering and electronics!
Part of the device documentation in addition to this manual is the enclosed supplement ‘Safety
instructions for Bender products’.
ADVICE
Read the operating manual before mounting, connecting and commissioning the device. Keep the
manual within easy reach for future reference.
1.2 Indication of important instructions and information
DAN ER
Indicates a high risk of danger that will result in death or serious injury if not avoided.
WARNIN
Indicates a medium risk of danger that can lead to death or serious injury if not avoided.
CAUTION
Indicates a low-level risk that can result in minor or moderate injury or damage to property if not
avoided.
Information can help to optimise the use of the product.
1.3 Signs and symbols
Disposal Protect from moisture Protect from dust
Temperature range Recycling RoHS directives
1.4 Service and Support
Information and contact details about customer service, repair service or eld service for Bender devices are
available on the following webside: Fast assistance | Bender GmbH & Co. KG.
1.5 Training courses and seminars
Regular face-to-face or online seminars for customers and other interested parties:
www.bender.de > know-how > seminars.
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General instructions
1.6 Delivery conditions
The conditions of sale and delivery set out by Bender GmbH & Co. KG apply. These can be obtained in printed
or electronic format.
The following applies to software products:
Die Elektroindustrie
‘Software clause in respect of the licensing of standard software as part of deliveries,
modications and changes to general delivery conditions for products and services in the
electrical industry’
1.7 Inspection, transport and storage
Check the shipping and device packaging for transport damage and scope of delivery. In the event of
complaints, the company must be notied immediately, see ‘Technical support: Service and support’.
The following must be observed when storing the devices:
1.8 Warranty and liability
Warranty and liability claims for personal injury and property damage are excluded in the case of:
•Improper use of the device.
•Incorrect mounting, commissioning, operation and maintenance of the device.
•Failure to observe the instructions in this operating manual regarding transport, commissioning, operation
and maintenance of the device.
•Unauthorised changes to the device made by parties other than the manufacturer.
•Non-observance of technical data.
•Repairs carried out incorrectly.
•The use of accessories or spare parts that are not provided, approved or recommended by the
manufacturer.
•Catastrophes caused by external inuences and force majeure.
•Mounting and installation with device combinations not approved or recommended by the manufacturer.
This operating manual and the enclosed safety instructions must be observed by all persons working with
the device. Furthermore, the rules and regulations that apply for accident prevention at the place of use must
be observed.
1.9 Disposal of Bender devices
Abide by the national regulations and laws governing the disposal of this device.
For more information on the disposal of Bender devices, refer to
www.bender.de > service & support.
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COMTRAXX® CP9xx – Control Panel
1.10 Safety
If the device is used outside the Federal Republic of Germany, the applicable local standards and regulations
must be complied with. In Europe, the European standard EN 50110 applies.
DAN ER Risk of fatal injury due to electric shock!
Touching live parts of the system carries the risk of:
•Risk of electrocution due to electric shock
•Damage to the electrical installation
•Destruction of the device
Before installing the device and before working on its connections, make sure that the installation
has been de-energised. The rules for working on electrical systems must be observed.
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Intended use
2 Intended use
Remote alarm indicator and operator panels CP9xx display alarms, measured values and states of devices.
These include, for example:
•All Bender devices with BMS bus or BCOM interface
•Bender devices (PEM, energy meters,…) with Modbus RTU or Modbus TCP interface
•Other devices with Modbus RTU or Modbus TCP interface
In addition, the data is available via the Modbus TCP protocol. This allows coupling to a higher-level building
control system as well as visualisation and evaluation using standard web browsers.
Operation and settings are made via the COMTRAXX® user interface integrated in the device.
Any other use than that described in this manual is regarded as improper.
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COMTRAXX® CP9xx – Control Panel
3 Product description
This manual describes
•The COMTRAXX® CP907-Control Panel
•The COMTRAXX® CP915-Control Panel
•The COMTRAXX® CP924-Control Panel
Alarm indicator and operator panels play a decisive role at the interfaces between man and machine. Their
task is to alert visually and acoustically and to convert information from the system into comprehensible
operating and action instructions. This applies in particular when critical operational situations are
developing. The CP9xx-Control Panel oers the user a solution that meets the requirements of modern
medical locations as well as industrial and purpose-built buildings.
3.1 Scope of delivery
Included within the scope of delivery
•A CP9xx alarm indicator and operator panel
•A printed quick-start guide
•Safety instructions for Bender products
•The manuals ‘COMTRAXX® CP9xx’ and ‘BCOM’ are available as PDF les for download at https://
www.bender.de/en/service-support/download-area/
For CP915 and CP924 additionally
•Connecting cable
•Ethernet-Keystone coupler
•USB cable
•RJ45 at patch cable
3.2 Device features
•Display sizes 7‘, 15’ and 24‘ with tempered and anti-reective glass
•Easy to clean and disinfect, degree of protection IP54
•Screwless mounted front plate
•User-friendly touch-sensitive monitoring system for medical locations and other applications
•Particularly simple operation
•Additional information for medical and technical personnel
•Visual and acoustic notication in the event of an alarm
•Clear menu structure with intuitive interactive images
•Clearly labelled safety functions
•Silent due to operation without fan
•High-quality display with excellent contrast, high resolution and wide viewing angle
•Possibility of graphical integration of building plans or status displays in photo quality
•Easy integration of external equipment like charging stations for operating theatre table controls and
intercom systems with front foil
•Simple conversion and expansion with minimal service interruptions
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Product description
3.3 Possible applications
Monitoring, operation and display of
•Medical IT systems
•Supply systems for medical gases
•HVAC systems
•Room lighting
•Operating theatre lights
•Special power supply systems (BSV or UPS)
•Other systems from dierent manufacturers
3.4 Conguration, diagnosis, service
Each panel can be individually manufactured and tailored to the requirements of the user. The integration
of the technical equipment into a single panel creates a technical monitoring centre. It provides diagnostic
options through an overall system overview from a central location via a web browser, supported by data
loggers and history memory.
Optional parameter setting (setting limit values, entering individual customer texts, editing the system
conguration, etc.) is available.
3.5 Optional accessories
•The remote I/O system oers numerous options for integrating digital and analogue I/Os with dierent
operating voltages, capacities, measurement signals or special functions into the alarm indicator and
operator panel.
•Communication with building management systems via common interfaces such as Modbus TCP, Modbus
RTU, PROFIBUS, KNX, LonWorks, Sercos interface, InterBus, Dali, CANopen, EtherNet/IP, CC-Link, DeviceNet,
BACnet, PROFINET.
The result is an all-round system that is both modular and exible and can thus be adapted, expanded or
connected to new technologies.
Other project-specic versions with foil front or with additional internal components available on request:
•Charging trays for operating theatre table remote controls
•Intercom systems
•Operating theatre light controls
•Programmable backlit keypads
•Digital/Analogue inputs/outputs for installation in panel enclosures or control cabinets
•Data coupling to third-party systems
•Project-specic installation enclosures
•Integration of third-party equipment
•Antibacterial or highly transparent foil options available
•Replacement of existing panels (retrotting)
3.6 Software products used
CP9xx devices are equipped with the COMTRAXX® user interface. It is described in the manual D00418.
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COMTRAXX® CP9xx – Control Panel
3.7 Applications
•Optimal visualisation on the display tailored to the user
•Integration of all compatible Bender products (ISOMETER®, ATICS®, RCMS, EDS, Linetraxx® and MEDICS®
systems, universal measuring devices and energy meters)
•Individual instructions in case of alarms
•Selective notication to various users in case of alarms
•Control and regulation of systems such as air conditioning or blinds control.
3.8 Functional description
3.8.1 Interfaces
CP9xx communicate with the devices and systems assigned via various interfaces:
•Internal BMS bus (RS-485) for Bender systems such as EDS46…/49…, RCMS46…/49… and MEDICS®. CP9xx
can be operated as a master or as a slave. When operated as a master, requests are answered more quickly.
The devices can only be operated on the internal BMS bus.
•BCOM (Ethernet) for new and future Bender systems, such as ISOMETER® iso685-D.
•Modbus RTU (RS-485) CP9xx when operated as a master for Bender devices PEM… with restricted
functionality (full functionality of PEM…5 only via Modbus TCP).
•Modbus RTU (RS-485)
COM465…P when operated as a master for Bender devices PEM… with restricted functionality (full
functionality of PEM…5 only via Modbus TCP).
•Modbus TCP (Ethernet) for Bender devices PEM…5
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Product description
Image 3-1: System overview interfaces CPxx
3.8.2 Process image
The CP9xx alarm indicator and operator panel combines the information from the dierent interfaces and
makes it available for operation and visualisation via the web user interface of a PC.
It acts as a central user interface. In order to be able to identify them, one individual address is available for
each device on this interface. BMS, BCOM and Modbus RTU devices receive the appropriate address for their
interface. A virtual address is assigned to Modbus TCP devices.
3.8.3 Control of operating theatre lights
Operating theatre lights from dierent manufacturers can be controlled via the CP9xx. Most operating
theatre lights feature a USB or RS-232 interface. The CP9xx can be connected via this interface. RS-232
interfaces require a converter from RS-232 to USB. The control (and the communication protocol) was tested
and veried together with the operating theatre light manufacturers.
The functionality and design of the CP9xx controls are adapted to that of the operating theatre lights. The
operating theatre light functions can be parameterised for specic projects in the CP9xx interface. In general,
only the functions provided by the communication boxes of the respective manufacturers can be used.
The installation instructions of the communication boxes can be found in the documentation provided by
the manufacturer. The manufacturer is also responsible for service. An overview of the supported operating
theatre lights can be found in the document D00349 NDEEN.
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COMTRAXX® CP9xx – Control Panel
Only qualied personnel are permitted to carry out the work necessary to install, commission and run a
device or system.
CAUTION
Functional earth
The device must be earthed. Without connection of the functional earth, the device function is not
guaranteed.
Electrostatic sensitive components
Observe the precautions for handling electrostatic sensitive devices.
Damage to components
o not remove the device from the enclosure while it is in operation. isconnect the device from the
supply voltage and from the network (Ethernet) beforehand.
Damage to the device due to incorrect connector plug
Connector plugs of other devices may have dierent polarity. Make sure to use the supplied connector
plug.
Protective separation
The power supply must be properly separated from hazardous voltages and meet the limit values of
UL/CSA 61010-1, clause 6.3.
The CP9xx touch panel can be integrated into existing LAN structures or operated via a single PC.
If you are familiar with the conguration of computer networks, you can carry out the connection of the
CP9xx alarm indicator and operator panel yourself. Otherwise please contact your IT administrator!
4.1 Mounting
The COMTRAXX® CP9xx devices are installed
•either in the supplied and professionally pre-assembled ush-mounting enclosures
•or in an optionally available surface-mounting enclosure (CP907 only)
Special variants with modied enclosure depths or surface-mounted variants are available on request.
CP9xx D00349 09 M XXEN/03.2023 13

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Dimension diagram
Device dimensions
Dimensions (mm ±1
Typea b c
CP907 226 144 176 (7‘)
CP915 505 350 386 (15,6‘)
CP924 654 441 610 (24‘)
Installation dimensions enclosure
Dimensions (mm
TypeEnclosure a b
Required
installation
depth
Flush-
mounting 212 124 75
CP907 Surface-
mounting 299 173 ---
COMTR X®
a
cb
Glass thickness: 3 mm
CP915 Flush-
mounting 464 309 92
CP924 Flush-
mounting 613 401 95
Mounting CP907
Flush-mounting enclosure CP907
Mounting of ush-mounting enclosures
The supplied ush-mounting enclosures are only suitable for mounting in cavity walls. In drywall and
stud frame constructions, the enclosures must be screwed at right angles to battens or to the stud frame
structure. The enclosure must not warp during mounting. The wall surface must be even.
Flush-mounting enclosure CP907, dimensions in mm
Tightening torque
The tightening torque for the mounting screws may be in a range between 0.8 …1 Nm.
Surface-mounting enclosure CP907
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COMTRAXX® CP9xx – Control Panel
For surface mounting, the ush-mounting enclosure is mounted in the optionally available surface-mounting
enclosure (B95061915).
Enclosure for surface mounting CP907, dimensions in mm
Mounting procedure:
1. Assemble surface-mounting enclosure (t hinges and bracket).
2. Insert the ush-mounting enclosure through the opening in the cover. Mount the enclosed plastic frame
from behind and screw it in place using the fasteners of the ush-mounting enclosure.
3. Make the required cable openings in both enclosures.
4. Connect the CP907 and mount it in the enclosure.
Mounting CP915/CP924
Flush-mounting enclosure CP915/CP924
Mounting of ush-mounting enclosures
The supplied ush-mounting enclosures are only suitable for mounting in cavity walls. In drywall and
stud frame constructions, the enclosures must be screwed at right angles to battens or to the stud frame
structure. The enclosure must not warp during mounting. The wall surface must be even.
Flush-mounting enclosure CP915/CP924, dimensions in mm
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Removing the CP915/CP924 front plate
The front plate is removed from the enclosures of the CP915 and CP924 devices using a suction lifter. For this
purpose, the suction lifter must be placed on the points marked below one after the other and the front plate
must be removed until it clicks into place for the rst time. If the front plate is detached on both sides, the
plate can be lifted o the enclosure.
CAUTION Damage to the display front
Placing the suction lifter in the middle and pulling only at this point may damage the front plate.
Always place the suction lifter on the edges of the display.
Connection of the CP9xx device
The CP9xx is integrated into existing LAN structures, but can also be operated via a single PC.
Conguration of computer net orks
If you are familiar with the conguration of computer networks, you can carry out the connection of the
device yourself. Other ise please contact your IT administrator!
Ethernet
The shield of the Ethernet cable must be connected to PE on both sides.
For UL applications (CP907 only)
Use copper lines only. Minimum temperature range of the wires to be connected to the plug-in terminals:
75 °C.
PoE (CP907 only)
Minimum temperature range of the cables (copper lines) to be connected to the PoE Ethernet connection:
80 °C
For operation via PoE, the voltage transmitter (router) must meet one of the following requirements:
- Class 2 requirement acc. to UL1310 or
- Limited power source requirement acc. to UL 60950 or
- Limited energy circuit requirement acc. to UL 61010.
In case of a pure PoE supply, no supply of the I²C expansion modules is possible. Maximum cable length
I²C < 3 m
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COMTRAXX® CP9xx – Control Panel
Remove the CP9xx from the built-in ush-mounting enclosure.
Mainboard and connections of the CP9xx device
No. Connection CP907 CP915/CP924
1Plug connector digital inputs
2I²C interface
3Plug connector to energy storage board
4Voltage supply A1/+, A2/–, P
5thernet (RJ45/CAT5); HTTP, Modbus TCP, BCOM with Po without Po
6X1 plug connector for Modbus RTU, BMS bus
7Termination of Modbus RTU and BMS bus
8USB ports (for touch sensor) not included
9DVI output not included
10 Audio output not included
11 Audio input not included
12 Connection to control relay
Connect the device as follows:
1. Modbus RTU connection (6): Connect terminals AMB and BMB to the Modbus RTU (A to A, B to B).
2. BMS bus connection (6): Connect terminals ABMS and BBMS to the BMS bus (A to A, B to B)
X1 plug assignment (6)
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3. If the CP9xx is located at the beginning or end of the respective bus (Modbus RTU and BMS), the
respective terminating switch of the device (7) must be switched to ‘ON’.
4. Establish connection with PC and BCOM: Connect the CP9xx device to the PC network using an Ethernet
cable (5).
5. Link digital inputs.
See chapter Digital inputs.
6. Connect the control relay (12):
Connection relay
N/C
N/C operation contacts 11-12
(the alarm relay is energised during normal
operation).
N/O
N/O operation contacts 11-14
(the alarm relay is de-energised during normal
operation).
7. Connect the power supply.
CAUTION
Functional earth
The device must be earthed. Without connection of the functional earth, the device function is
not guaranteed.
Electrostatic sensitive components
Observe the precautions for handling electrostatic sensitive devices.
Damage to components
Do not remove the device from the enclosure while it is in operation. Disconnect the device
from the supply voltage and from the network (Ethernet) beforehand.
Damage to the device due to incorrect connector plug
Connector plugs of other devices may have dierent polarity. Make sure to use the supplied
connector plug.
Protective separation
The power supply must be properly separated from hazardous voltages and meet the limit
values of UL/CSA 61010-1, clause 6.3.
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COMTRAXX® CP9xx – Control Panel
Connect terminals A1/+ and A2/- (4) to the power source. Connect PE to earth. The CP907-I can also
be supplied via Power-over-Ethernet (PoE). The PoE switch must be earthed. For further details, see
technical data.
8. Attach the front plate to the built-in ush-mounting enclosure.
CP907 is mounted. The following steps apply to CP915 or CP924 only:
9. Connect the front panel to the control board and the power supply:
Connect a USB socket (8) to the touch sensor connector on the front panel. Associated connection cable
included in the scope of delivery.
10. Connect the screen output DVI (9) to the front plate. DVI cable: Cable length < 3 m, connect rmly to PE
on both sides.
11. When using the audio output (10), an electrically isolated amplier must be used.
12. Connect the voltage supply to the power supply unit via the pre-assembled wiring. Connect the earthing
to the front plate.
Pre-assembled voltage supply Connection earthing on front plate
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The dual power supply unit supplies the CP915 or CP924 with 24 V and the display with 12 V.
13. CP915: Attach the front plate to the built-in ush-mounting enclosure.
14. CP924: Hold the display unit from above in front of the ush-mounting enclosure. Place the two
mounting hooks behind the upper snap locks of the ush-mounting enclosure (see red markings). Lower
the display and slide it into the ush-mounting enclosure.
15. When pushing in the display, the spring force of the snap locks must be overcome. Make sure that no
wiring gets jammed in the process.
16. When removing the display unit, it is important that you only place the suction lifter in the side area of
the display and carefully remove the display unit from the snap locks.
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