BFT deimos ultra bt a 400 User manual

ISTRUZIONI D’USO E DI INSTALLAZIONE INSTALLATION AND USER’S MANUAL INSTRUCTIONS D’UTILISATION ET D’INSTALLATION INSTALLATIONS-UND GEBRAUCHSANLEITUNG INSTRUCCIONES DE USO Y DE INSTALACION INSTALLATIEVOORSCHRIFTEN
ATTUATORE PER CANCELLI SCORREVOLI A CREMAGLIERA
ACTUATOR FOR RACK SLIDING GATES
ACTIONNEUR POUR PORTAILS COULISSANTS A CREMAILLERE
ANTRIEB FÜR ZAHNSTANGEN-SCHIEBETORE
SERVOMOTOR PARA CANCELAS CORREDERAS DE CREMALLERA
ACTUATOR VOOR SCHUIFHEKKEN MET TANDHEUGEL
Attenzione! Leggere attentamente le“Avvertenze”all’interno! Caution! Read“Warnings”inside carefully! Attention! Veuillez lire attentivement les Avertissements qui se trouvent à l’intérieur!
Achtung! Bitte lesen Sie aufmerksam die„Hinweise“ im Inneren! ¡Atención¡ Leer atentamente las“Advertencias”en el interior! Let op! Lees de“Waarschuwingen”aan de binnenkant zorgvuldig!
D811980 00100_01 24-05-13
80 2 7 9 0 8 4 3 3 0 1 5
DEIMOS ULTRA BT A 400 DEIMOS ULTRA BT A 600

2x0.75mm
2
3x1.5mm
2
RG58
3x1.5mm
2
3x1.5mm
2
5x0,75mm
2
2x1.5mm
2
Predisposizione fissaggio motore, Preparation for motor mounting,
Aménagement fixation moteur, Vorbereitung Motorbefestigung,
Disposición fijación del motor, Voorbereiding bevestiging motor.
17mm + “X”
“X”=Cremagliera (FIG J), Rack (FIG J),
Crémaillère (FIG J), Zahnstange (FIG J),
Cremallera (FIG J), Tandheugel (FIG J)
Montaggio motore,
Mounting the motor,
Montage moteur,
Montage Motor,
Montaje del motor,
Montage motor.
Montaggio accessori trasmissione, Mounting drive accessories,
Montage accessoires transmission, Montage Antriebszubehör,
Montaje de accesorios transmisión, Montage accessoires overbrenging.
Fissaggio staffe finecorsa (dx e sx), Fastening limit switch brackets (RH/LH),
Fixation étriers fin de course (drt et gch), Befestigung Bügel Anschläge (rechts und links),
Fijación abrazaderas final de carrera (der. e izq.),
Bevestiging stangen aanslag (rechts en links).
Y
Y
> 10mm
> 25mm
60-70mm
A
D
F
B
E
E1
PREDISPOSIZIONE TUBI,
TUBE ARRANGEMENT,
PRÉDISPOSITION DES TUYAUX, VORBEREITUNG DER LEITUNGEN,
DISPOSICIÓN DE TUBOS, VOORBEREIDING LEIDINGEN.
1
2
R
C
3A 3B
4
L
24
1
3
5mm-0
+5
5mm-0
+5
3
INSTALLAZIONE VELOCE-QUICK INSTALLATION-INSTALLATION RAPIDE
SCHNELLINSTALLATION-INSTALACIÓN RÁPIDA - SNELLE INSTALLATIE
2 - DEIMOS ULTRA BT A 400 - DEIMOS ULTRA BT A 600
D811980 00100_01

INSTALLER WARNINGS
Anything that is not explicitly provided for in the installation ma-
nual is not allowed. The operator’s proper operation can only be
guaranteed if the information given is complied with. The Firm shall
not be answerable for damage caused by failure to comply with the
instructions featured herein.
Whilewewillnotaltertheproduct’sessentialfeatures,theFirmreserves
the right, at any time, to make those changes deemed opportune to
improve the product from a technical, design or commercial point of
view, and will not be required to update this publication accordingly.
WARNING! Important safety instructions. Carefully read and comply with
all the warnings and instructions that come with the product as incorrect
installationcancauseinjurytopeopleandanimalsanddamagetoproperty.
Thewarningsand instructionsgive importantinformationregarding safety,
installation, use and maintenance. Keep hold of instructions so that you can
attach them to the technical le and keep them handy for future reference.
GENERAL SAFETY
This product has been designed and built solely for the purpose indicated herein.
Uses other than those indicated herein might cause damage to the product and
create a hazard.
-Theunitsmakingupthe machineand itsinstallationmust meetthe requirements
of the following European Directives, where applicable: 2004/108/EC, 2006/95/
EC, 2006/42/EC, 89/106/EC, 99/05/EC and later amendments. For all countries
outside the EEC, it is advisable to comply with the standards mentioned, in ad-
dition to any national standards in force, to achieve a good level of safety.
-The Manufacturer of this product (hereinafter referred to as the“Firm”) disclaims
all responsibility resulting from improper use or any use other than that for
which the product has been designed, as indicated herein, as well as for failure
to apply Good Practice in the construction of entry systems (doors, gates, etc.)
and for deformation that could occur during use.
-Installation must be carried out by qualied personnel (professional installer,
according to EN 12635), in compliance with Good Practice and current code.
-Before installing the product, make all structural changes required to produce
safety gaps and to provide protection from or isolate all crushing, shearing and
dragging hazard areas and danger zones in general in accordance with the
provisions of standards EN 12604 and 12453 or any local installation standards.
Check that the existing structure meets the necessary strength and stability
requirements.
-Before commencing installation, check the product for damage.
-The Firm is not responsible for failure to apply Good Practice in the construction
and maintenance of the doors, gates, etc. to be motorized, or for deformation
that might occur during use.
-Make sure the stated temperature range is compatible with the site in which the
automated system is due to be installed.
-Donotinstallthisproductin anexplosiveatmosphere:thepresenceofammable
fumes or gas constitutes a serious safety hazard.
-Disconnect the electricity supply before performing any work on the system.
Also disconnect buer batteries, if any are connected.
-Before connecting the power supply, make sure the product’s ratings match the
mains ratings and that a suitable residual current circuit breaker and overcurrent
protection device have been installed upline from the electrical system. Have
the automated system’s mains power supply tted with a switch or omnipolar
thermal-magnetic circuit breaker with a contact separation that meets code
requirements.
-Make sure that upline from the mains power supply there is a residual current
circuit breaker that trips at no more than 0.03A as well as any other equipment
required by code.
-Make sure the earth system has been installed correctly: earth all the metal parts
belonging to the entry system (doors, gates, etc.) and all parts of the system
featuring an earth terminal.
-Installation must be carried out using safety devices and controls that meet
standards EN 12978 and EN 12453.
-Impact forces can be reduced by using deformable edges.
-In the eventimpact forcesexceedthe values laid down by the relevantstandards,
apply electro-sensitive or pressure-sensitive devices.
-Apply all safety devices (photocells, safety edges, etc.) required to keep the
area free of impact, crushing, dragging and shearing hazards. Bear in mind the
standards and directives in force, Good Practice criteria, intended use, the instal-
lation environment, the operating logic of the system and forces generated by
the automated system.
-Apply all signs required by current code to identify hazardous areas (residual
risks).All installationsmust bevisibly identiedin compliancewith theprovisions
of standard EN 13241-1.
-Once installation is complete, apply a nameplate featuring the door/gate’s data.
-Thisproduct cannot be installed on leavesincorporating doors (unlessthemotor
can be activated only when the door is closed).
-If the automated system is installed at a height of less than 2.5 m or is accessible,
the electrical and mechanical parts must be suitably protected.
-Install any xed controls in a position where they will not cause a hazard, away
from moving parts. More specically, hold-to-run controls must be positioned
within direct sight of the part being controlled and, unless they are key operated,
must be installed at a height of at least 1.5 m and in a place where they cannot
be reached by the public.
-Apply at least one warning light (ashing light) in a visible position, and also
attach a Warning sign to the structure.
-Attach a label near the operating device, in a permanent fashion, with informa-
tion on how to operate the automated system’s manual release.
-Make sure that, during operation, mechanical risks are avoided or relevant
protective measures taken and, more specically, that nothing can be banged,
crushed, caught or cut between the part being operated and surrounding parts.
-Once installation is complete, make sure the motor automation settings are
correct and that the safety and release systems are working properly.
-Only use original spare parts for any maintenance or repair work. The Firm dis-
claims all responsibility for the correct operation and safety of the automated
system if parts from other manufacturers are used.
-Do not make any modications to the automated system’s components unless
explicitly authorized by the Firm.
-Instruct the system’s user on what residual risks may be encountered, on the
control systems that have been applied and on how to open the system manu-
ally in an emergency. give the user guide to the end user.
-Dispose of packaging materials (plastic, cardboard, polystyrene, etc.) in accord-
ance with the provisions of the laws in force. Keep nylon bags and polystyrene
out of reach of children.
WIRING
WARNING! Forconnection to the mains power supply, use: a multicorecable with
a cross-sectional area of at least 5x1.5mm2or 4x1.5mm2when dealing with three-
phase power supplies or 3x1.5mm2for single-phase supplies (by way of example,
type H05 VV-F cable can be used with a cross-sectional area of 4x1.5mm2).To con-
nect auxiliary equipment, use wires with a cross-sectional area of at least 0.5 mm2.
- Only use pushbuttons with a capacity of 10A-250V or more.
- Wiresmust besecuredwith additionalfasteningneartheterminals(forexample,
using cable clamps) in order to keep live parts well separated from safety extra
low voltage parts.
- During installation, the power cable must be stripped to allow the earth wire
to be connected to the relevant terminal, while leaving the live wires as short
as possible. The earth wire must be the last to be pulled taut in the event the
cable’s fastening device comes loose.
WARNING! safety extra low voltage wires must be kept physically separate from
low voltage wires.
Only qualied personnel (professional installer) should be allowed to access
live parts.
CHECKING THE AUTOMATED SYSTEM AND MAINTENANCE
Beforetheautomatedsystemisnallyputintooperation,andduringmaintenance
work, perform the following checks meticulously:
-Make sure all components are fastened securely.
-Check starting and stopping operations in the case of manual control.
-Check the logic for normal or personalized operation.
-For sliding gates only: check that the rack and pinion mesh correctly with 2 mm
of play along the full length of the rack; keep the track the gate slides on clean
and free of debris at all times.
-For sliding gates and doors only: make sure the gate’s running track is straight
and horizontal and that the wheels are strong enough to take the weight of the
gate.
-For cantilever sliding gates only: make sure there is no dipping or swinging
during operation.
-For swing gates only: make sure the leaves’ axis of rotation is perfectly vertical.
-For barriers only: before opening the door, the spring must be decompressed
(vertical boom).
-Check that all safety devices (photocells, safety edges, etc.) are working properly
and that the anti-crush safety device is set correctly, making sure that the force
of impact measured at the points provided for by standard EN 12445 is lower
than the value laid down by standard EN 12453.
-Impact forces can be reduced by using deformable edges.
-Make sure that the emergency operation works, where this feature is provided.
-Check opening and closing operations with the control devices applied.
-Check that electrical connections and cabling are intact, making extra sure that
insulating sheaths and cable glands are undamaged.
-While performing maintenance, clean the photocells’ optics.
-When the automated system is out of service for any length of time, activate the
emergency release (see“EMERGENCY OPERATION”section) so that the operated
part is made idle, thus allowing the gate to be opened and closed manually.
-
If the power cord is damaged, it must be replaced by the manufacturer or their
technical assistance department or other such qualied person to avoid any risk .
-If “D” type devices are installed (as dened by EN12453), connect in unveried
mode, foresee mandatory maintenance at least every six months
-The maintenance described above must be repeated at least once yearly or at
shorter intervals where site or installation conditions make this necessary.
WARNING!
Remember that the drive is designed to make the gate/door easier to use and
will not solve problems as a result of defective or poorly performed installation
or lack of maintenance
SCRAPPING
Materials must be disposed of in accordance with the regulations in force. There
are no particular hazards or risks involved in scrapping the automated system. For
the purpose of recycling, it is best to separate dismantled parts into like materials
(electrical parts - copper - aluminium - plastic - etc.).
DISMANTLING
Ifthe automatedsystemis beingdismantledinorderto bereassembledatanother
site, you are required to:
-Cut o the power and disconnect the whole electrical system.
-Remove the actuator from the base it is mounted on.
-Remove all the installation’s components.
-See to the replacement of any components that cannot be removed or happen
to be damaged.
THE DECLARATION OF CONFORMITY CAN BE VIEWED ON THIS WEBSITE:
WWW.BFT.IT IN THE PRODUCT SECTION.
AVVERTENZE PER L’INSTALLATORE D811766_09
24 - DEIMOS ULTRA BT A 400 - DEIMOS ULTRA BT A 600
D811980 00100_01

INSTALLATION MANUAL
1) GENERAL INFORMATION
The DEIMOS ULTRA BT A actuator is highly versatile in terms of installation
options due to the extremely low position of the pinion, the actuator’s compact
nature and the height and depth adjustment features it oers. The adjustable
electronictorquelimiterprovidesanti-crushsafety.Manualemergencyoperation
is extremely easy to perform using just a release lever.
Stopping is controlled by polarized magnetic limit switches.
The MERAK control panel comes with standard factory settings. Any change
must be made using the programmer with built-in display or universal handheld
programmer.
Fully supports EELINK and U-LINK protocols.
Its main features are:
- Control of 1 low-voltage motor
- Obstacle detection
- Separate inputs for safety devices
- Congurable command inputs
- Built-in radio receiver rolling code with transmitter cloning.
The board has a terminal strip of the removable kind to make maintenance
or replacement easier. It comes with a series of prewired jumpers to make the
installer’s job on site easier. The jumpers concern terminals: 70-71, 70-72, 70-74.
If the above-mentioned terminals are being used, remove the relevant jumpers.
TESTING
TheMERAK panel controls (checks) the start relaysand safety devices (photocells)
before performing each opening and closing cycle.
If there is a malfunction, make sure that the connected devices are working
properly and check the wiring.
2) TECHNICAL SPECIFICATIONS
MOTOR
400 600
Power supply 120V 60Hz
220-230V 50/60 Hz(*) 120V 60Hz 220-230V 50/60 Hz(*)
Motor 24V 24V
Power input 50W 70W
Max. current demand 0,5A (230V~) - 1A
(110V~)0,5A (230V~) - 1A (110V~)
Pinion module (standard) 4mm (14 teeth) 4mm (14 teeth)
Leaf speed (standard) 12m/min 12m/min
Max. leaf weight-standard** 4000N (≈400kg) 6000N (≈600kg)
Pinion module (fast) 4mm (18 teeth) 4mm (18 teeth)
Leaf speed (fast) 15.5m/min 15.5m/min
Max. leaf weight-fast** 3000N (≈300kg) 3600N (≈360kg)
Max. torque 20Nm 30Nm
Impact reaction Electronic torque
limiter Electronic torque limiter
Lubrication Lifetime greased Lifetime greased
Manual operation Lever-operated
mechanical release Lever-operated
mechanical release
Type of use intensive intensive
Buffer batteries (optional
extras) Two 12V 1.2Ah bat- teries Two 12V 1.2Ah bat- teries
Environmental conditions from -20°C to +55°C from -20°C to +55°C
Protection rating IP44 IP44
Noise level <70dBA <70dBA
Operator weight 7kg (≈70N) 7kg (≈70N)
Dimensions See Fig. I See Fig. I
CONTROL UNIT
Lowvoltage/mainsinsulation > 2MOhm 500V
Operatingtemperaturerange -20 / +55°C
Thermal overload protection Software
Dielectric rigidity mains/LV 3750V~ for 1 minute
Accessories power supply 24V (demand max. 0,5A)
24V safe
AUX 0 NO 24V powered contact (max.1A)
AUX 3 NO contact (24V~/max.1A)
Fuses Fig. G
Built-in Rolling-Code radio-receiver frequency 433.92MHz
Setting of parameters and
options Universal handheld programmer/LCD display
N° of combinations 4 billion
Max. n° of remotes that can
be memorized 63
(*) Special supply voltages to order.
** There are no minimum or maximum dimension restrictions for the guided
part that can be used.
Usable transmitter versions:
All ROLLING CODE transmitters compatible with .
3) TUBE ARRANGEMENT Fig.A
Install the electrical system referring to the standards in force for electrical systems
CEI 64-8, IEC 364, harmonization document HD 384 and other national standards.
4) PREPARATION FOR MOTOR MOUNTING FIG.B
Make a hole in the ground to accommodate the concrete pad, with anchors
embedded in the base plate for fastening the gearbox assembly, keeping to the
distances featured in FIG.B.
5) REMOVING THE COVER Fig.C
t6OTDSFXUIFSFMFWBOUUXPGSPOUTDSFXT'*($SJGt1VTIBTJMMVTUSBUFE'*($SJGSJGUPSFMFBTFUIFDPWFSGSPNUIFUXPSFBSblocks (FIG.C - rif.3A e FIG.C - rif.3B).
t-JGUUIFDPWFS'*($SJG6) MOUNTING THE MOTOR FIG.D
7) MOUNTING DRIVE ACCESSORIES FIG.E-E1
Recommended rack types (FIG.J)
8) RACK CENTRING WITH RESPECT TO PINION FIG.K-L1-M
DANGER - Welding must be performed by a competent person issued
with the necessary personal protective equipment as prescribed by
the safety rules in force FIG.L.
9) FASTENING LIMIT SWITCH BRACKETS FIG.F
Fastening the limit switches:
t"UUBDIUIFMJNJUTXJUDICSBDLFUUPUIFSBDLBTJMMVTUSBUFEJO'*('SFGt'BTUFOUIFNBHOFUJDMJNJUTXJUDICPYUPUIFMJNJUTXJUDICSBDLFUXJUIUIFOVUTand screws provided, as illustrated in gure F ref.2 – F ref.3.
t'BTUFOUIFMJNJUTXJUDICSBDLFUUPUIFSBDLCZTDSFXJOHJOUIFUXPGSPOUTDSFXTprovided FIG.F ref.4.
When using racks CVZ and CVZ-S, use spacers as illustrated in FIG.J ref.1
Right-hand limit switch:
t'BTUFOUIF3JHIUIBOENBHOFUJDMJNJUTXJUDIDBMMFEi3wEPOPUFYDFFEUIFTUB-
ted maximum distance between the magnetic limit switch box and the limit
switch assembly, FIG.F.
Left-hand limit switch:
t'BTUFOUIF-FGUIBOENBHOFUJDMJNJUTXJUDIDBMMFEi-wEPOPUFYDFFEUIFTUBUFEmaximum distance between the magnetic limit switch box and the limit
switch assembly, FIG.F.
Warning. Do not swap over the limit switch brackets once you have changed the
opening direction via the relevant logic
10) STOPS FIG.N
DANGER - The gate must be tted with mechanical stops to halt its
travel both when opening and closing, thus preventing the gate from
coming o the top guide. Said stops must be fastened rmly to the ground,
a few centimetres beyond the electric stop point.
Note: the safety edge N1 must be installed so that it is not triggered by the
mechanical stops.
11) MANUAL RELEASE (See USER GUIDE -FIG.3-).
Warning Do not JERK the gate open and closed, instead push it GENTLY to
the end of its travel.
12) TERMINAL BOARD WIRING Fig. G-P
Once suitable electric cables have been run through the raceways and the auto-
mated device’s various components have been fastened at the predetermined
points,thenextstepistoconnectthemasdirectedandillustratedinthediagrams
contained in the relevant instruction manuals. Connect the live, neutral and
earth wire (compulsory). The mains cable must be clamped in the relevant cable
gland (FIG.P-ref.P1) and in the grommet (FIG.P-ref.P2), while the earth wire with
the yellow/green-coloured sheath must be connected in the relevant terminal
(FIG.P-ref.S) and the extra low voltage wires must be run through the relevant
grommet (FIG.P ref.P3).
WARNINGS - When performing wiring and installation, refer to the standards
in force and, whatever the case, apply good practice principles. Wires carrying
dierent voltages must be kept physically separate from each other, or they must
be suitably insulated with at least 1mm of additional insulation.
Wires must be secured with additional fastening near the terminals, using devi-
ces such as cable clamps. All connecting cables must be kept far enough away
from dissipaters.
ENGLISH
DEIMOS ULTRA BT A 400 - DEIMOS ULTRA BT A 600 - 25
D811980 00100_01