Binks MAG AA User manual

Mag aa autoMatic
aiR-assisted
aiRLess spRay gun
The following instructions provide the
necessary information for the proper operation
and preventive maintenance of the Binks
MAG AA Automatic Manifold Mounted Air-
Assisted Airless Spray Gun. Please read and
understand all information in this document in
order to get the maximum performance from
your new MAG AA Automatic spray gun.
In the MAG AA Automatic spray gun, the paint
or other material to be sprayed is preatomized
and forced through the carbide tip by the typical
1,500-3,800 psi fluid pressure (with capabilities
up to 4,000 psi/275 bar). As a result of the
preatomizing, the final shaping air supplied by
the air cap produces an exceptionally fine and
even spray pattern. The result of this spray
pattern is an even finish that lends itself to
products that need an exceptionally fine finish
with reduced overspray and VOC emissions.
The MAG AA Automatic spray gun
uses high pressure to spray paints and
solvents. Since liquids sprayed at high
pressure can cause injuries, and some
paints and solvents can be toxic or cause
explosions and fires under certain
conditions, your safety and the safety of
others depend on your reading the
information on this Part Sheet.
The MAG AA is approved to ATEX
level II 2 G X and is suitable for use in
zones 1 and 2.
If you have any questions or do not
understand the information presented,
call your nearest service representative.
Part
Sheet
77-2797R-6
note
Please be sure to read the
warnings on page 2.
SPECIFICATIONS:
Max. Air Pressure: 100 psi/6.8 bar
For HVLP compliance: 20 psi inlet pressure delivers
10 psi air cap pressure at
8 cfm air volume
Max. Fluid Pressure: 4000 psi/275 bar
Min./Max. Cylinder 50 psi/3.4 bar (min.),
Actuating Pressure: 100 psi/6.8 bar (max.)
Gun Body: Stainless Steel, Aluminum
Fluid Path: Stainless Steel
Fluid Shut Off Type: UHMW Seat (std.),
Tungsten Carbide Seat (opt.)
Fluid Inlet and
Outlet Size: 1/4" NPT(F) thread
Air Inlet Size: Atomizing Air: 1/4" NPT(F)
manifold body, 1/4" NPT x
1/4" NPS(M) fitting
Fan Air: 1/4" NPT(F)
manifold body, 1/4" soc head
plug (M) fitting
Cylinder Air: 1/8" NPT(F)
manifold body, 1/8" NPT x
1/4" O.D. tube fitting
Gun Weight: 2.5 lbs. (1.1 kg)
Gun Mounting Hole: 1/2" diameter
Replaces
Part Sheet
77-2797R-5
II 2 G X

2
INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into
your body and cause extremely serious injury, including poisoning or the need
for amputation. Splashing fluid in eyes or on skin can also cause a serious injury.
• Fluid injected into the skin might look like just a cut, but is a serious injury and
should be treated as such. GET IMMEDIATE MEDICAL ATTENTION. INFORM THE
PHYSICIAN WHAT TYPE OF MATERIAL WAS INJECTED.
• Do not point the spray gun at anyone or any part of the body.
• Do not put fingers or hand over the spray tip.
• Do not stop or detect fluid leaks with a rag, hand, body or glove.
• Do not use a rag to blow back fluid. THIS IS NOT AN AIR SPRAY GUN.
• Engage the gun safety when not spraying.
• ALWAYS RELIEVE THE PRESSURE WHENEVER WORKING ON THE SPRAY GUN.
• Tighten all fluid connections before operating equipment.
• Check all hoses, tubes, and couplings daily. Replace all worn, damaged, or
loose parts immediately.
Hazardous fluids or toxic fumes can cause serious injury or death if splashed on
skin or in the eyes, swallowed or inhaled.
TOXIC FLUID HAZARD
• Know the specific hazards of the fluid you are using. This information is on the
MSDS for the material being used. Read all fluid manufacturer’s warnings.
• Store hazardous fluids in approved containers only. Dispose of all hazardous
fluids in accordance with all state, local and national guidelines.
• Wear the appropriate protective clothing, gloves, eyewear and respirator.
Equipment misuse can cause the equipment to fail, malfunction, or start
unexpectedly and result in serious injury.
EQUIPMENT MISUSE HAZARD
• This equipment is for professional use only.
• Read and understand all instructional manuals, tags, and labels before
operating equipment.
• Use the equipment only for its intended purpose. If you are unsure about its
purpose call your local Binks distributor.
• Do not alter or modify this equipment. Use only genuine Binks parts.
• Do not exceed the maximum working pressure of the lowest rated system
component. THE MAXIMUM RATING OF THE MAG AA Automatic IS 4000 PSI
(275 BAR) FLUID PRESSURE. DO NOT EXCEED THE FLUID PRESSURE RATING.
• Route all hoses away from all sharp edges, moving parts, hot surfaces and
high traffic areas.
• Do not use hoses to pull the equipment.
• Use only Binks approved hoses. Do not remove spring guards from hoses,
these are on the hoses to prevent rupture from kinking at the connectors.
• Use only solvents compatible with hoses and wetted parts of the equipment
used.
• Comply with all applicable local state and national fire, electrical, and other
safety regulations.
Improper grounding, poor air ventilation, open flames, or sparks can cause a
hazardous condition and result in fire or explosion and cause serious injury.
FIRE AND EXPLOSION HAZARD
• Ground the equipment and object being sprayed.
• Provide fresh air ventilation to avoid the build up of flammable fumes from
the material being sprayed or from solvent.
• Extinguish all open flames or pilot lights in spray area.
• Electrically disconnect all equipment in the spray area.
• Keep the spray area free from all debris, including solvent rags.
• If there is any static sparking while using the equipment, STOP SPRAYING
IMMEDIATELY. Identify and correct problem.
NOISE LEVELS
• The A-weighted sound level of spray guns may exceed 85 dB(A) depending
on the setup being used. It is recommended that ear protection is worn at all
times when spraying.
Warning
HIGH PRESSURE CAN CAUSE SERIOUS INJURY
IF EQUIPMENT IS INSTALLED OR USED
INCORRECTLY—
Read, undeRstand, and obseRve
ALL WARNINGS AND INSTRUCTIONS
IN THIS MANUAL.
OPERATE EQUIPMENT ONLY AFTER ALL
INSTRUCTIONS ARE CLEARLY UNDERSTOOD.
!
FLAMMABLE, EXPLOSIVE AND TOXIC VAPORS
HIGH PRESSURE SPRAY
AND HOSE LEAKS
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:
caution
Hazards or unsafe practices which could
result in minor personal injury, product
or property damage.
!
WaRning
Hazards or unsafe practices which could
result in severe personal injury, death or
substantial property damage.
!
note
Important installation, operation or
maintenance information.
The automatic Spray Gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres
ONLY when the special conditions for safe installation and operation have been followed as expressed in this user manual (Part Sheet).
These models are approved to ATEX regulations 94/9/EC, protection level: II 2 G X: Suitable for use in Zones 1 and 2.
EC Declaration of Conformity
Manuf. By: Industrial Finishing
195 Internationale Blvd.
Glendale Heights, IL 60139
Type/Series: Manifold Mounted Automatic Spray Guns
Model: MAG AA: 4001-, 4002-
The equipment to which this document relates is in conformance with the following standards or other normative references:
EN ISO 12100-1&2:2003 and BS EN 1953:1999 and thereby conform to the protection requirements of Council Directive 98/37/
EC relating to Machinery Safety Directive, and;
EN 13463-1:2001, Council Directive 94/9/EC relating to Equipment and Protective Systems for use in Potentially Explosive
Atmospheres, protection level II 2 G X.
Approved By: _____________________________ Date: ____________
Chuck McCulloch, Industrial Finishing
Industrial Finishing reserves the right to modify equipment specification without prior notice.
April 17. 2006

3
MAG AA AUTOMATIC SPRAY GUN SET-UP INSTRUCTIONS — SPRAY INSTRUCTIONS
FLUID TIP SELECTION
Factors to consider in selecting a fluid tip for an air-
assisted airless spray gun include (1) the size of the parts
being sprayed; (2) the production line speed; (3) the
material flow rate and film thickness; (4) the viscosity of
the material applied; (5) the type of material applied; and
(6) the quality of atomization of the coating required.
The selection of a fluid tip necessary to perform a specific
spraying job is best determined through a combination of
experimentation and expert advice from your material
and equipment suppliers.
TO CHANGE FROM COMBINED FAN AND
ATOMIZING AIR TO SEPARATE FAN AND
ATOMIZING AIR.
1. Remove item (31) side port control by turning
counter-clockwise with a 9/16 wrench.
2. Install item (32) set screw into thread at the bottom
of tapered cavity of where the side port was.
3. Install item (33) side port plug into the upper part of
the threaded cavity of where the side port was.
4. Remove item (29) 1/4 npt plug form the fan air port
and replace it with item (35) D.M. nipple.
SET UP FOR SPRAYING
Safe connection.
Verify that the gun is grounded per the automated
machine manufacturer’s recommendations.
Connecting gun to the material hose.
Gun should be connected by a suitable length of 3/8"
diameter material hose fitted with a the appropriate
connector that mounts to the 1/4" npt female thread of
the fluid inlet portion of the manifold. 1/4" diameter
hose is recommended for use with low viscosity
materials. (Fluid hoses of different composition are
available for special fluids.)
Connecting atomizing air to the manifold.
Guns should be connected by a suitable length of
5/16" diameter air hose fitted with a connector that
accommodates a 1/4" nps (m) fitting and should
connected the atomizing air port.
Connecting air cylinder to the manifold.
Connect 1/4" O.D. tubing to the air cylinder fitting
located on the manifold.
Controlling the material flow.
When fed from a pressure supply, an increase in
material pressure will increase the rate of flow. Correct
fluid tip size ensures correct material flow rate.
Adjusting the spray pattern.
Utilizing the AA4 air cap and adjusting side port
control you can get a 20% range of pattern Adjustment.
With the gun set up to operate with remote fan air you
can accommodate a 40% reduction in pattern width
by increasing air pressure to the fan port.
GENERAL SPRAY INSTRUCTIONS
1. Have at least 55-60 psi air pressure for the cylinder
operating air.
2. To reduce overspray and obtain maximum efficiency,
always spray with the lowest possible fluid/air
pressure that produces an acceptable pattern.
3. The air line to a three way valve should be as short
as possible for rapid operation.
4. All the air used in the gun should be dirt and
moisture free. This is accomplished by using
an oil and water extractor.
5. Shut off all the fluid and air lines to the gun if the
gun is to stand idle for any length of time. This is to
prevent build-up or accumulation of minute leaks in
the system from turning the gun on.
6. The distance between gun and surface should
be 6 to 12 inches depending on material and the
atomizing pressure. The material deposited should
always be even and wet. Lap each stroke over the
proceeding stroke to obtain a uniform finish.
7. Set the fluid pressure to achieve low pressure airless
pattern with tails approximately 300 to 500 psi.
8. Open the side port control knob.
9. Set the atomizing pressure to 5 psi and increase until
the tails have been removed from the pattern and
proper atomization has been achieved. If more than
30 psi of atomizing air is required, increase fluid
pressure instead of atomizing air.
10. Note: Excessive fluid/air pressure will distort the
spray pattern and produce excessive overspray. The
“hourglass” and “tails” on a spray patterns indicate
too low of fluid/air pressure or materials is too thick
or viscous. A worn or clogged tip can also cause spray
pattern distortion.

4
PROBLEM CAUSE ACTION
Fluttering Spray Pattern Insufficient fluid supply. Adjust fluid regulator or fill fluid
supply tanks.
Air in paint supply line. Check and tighten pump siphon hose
connections, bleed air from paint line.
Striping Spray – Fingers Tip partially plugged. Clean or replace tip assembly.
Irregular Pattern Fluid builds up on tip, or Clean tip.
tip partially plugged.
On defective side of pattern, air horn Clean air horn holes with solvent and
holes are plugged. a soft brush.
Pattern pushed to one side, same On defective side of pattern, air horn Clean air horn holes with solvent and
side of air cap gets dirty holes are plugged. a soft brush or toothpick.
SPRAY PATTERN TROUBLESHOOTING
TROUBLESHOOTING DEFECTIVE SPRAY PATTERNS
The following procedure summarizes the steps that an
operator must immediately take when the first signs of
a defective spray pattern emerge.
1. Check the external portion of the fluid tip for material
buildup. If buildup has occurred, secure the gun
trigger safety switch and clean the gun fluid tip with
a non-metal soft brush.
2. If the spray pattern exhibits signs of tails at the top or
bottom ends of the pattern, increase the air pressure
gradually until the tails disappear.
3. If increasing air pressure does not dissipate the tails,
the fluid tip may be worn and may need to be
replaced. Another sign of the need to replace a worn
tip is a gradual decline in spraying pattern width.
4. If cleaning or replacing the fluid tip does not dissipate
the tails; the spraying defect is most likely due to the
material temperature and/or viscosity.
5. If pattern pulsation or blinking occurs, check the
pressure regulators, all downstream regulators, and
the pump. These may require further adjustment or
even repairs.
Figure 3
Correct
Pattern
Tails
Hour
Glass
Distorted
Pattern
IMPORTANT REGULATORY NOTE
The MAG AA Automatic manifold mounted air-assisted automatic spray gun combines the proven efficiency of the Binks
compliant spray guns with air-assisted atomization to yield a reliable, carefully engineered compliant spray gun. With
25' of 5/16" I.D. air hose and regulator set at only 20 p.s.i. the compliant air cap registers 10 p.s.i. of atomization air to
shape and soften the spray pattern. The MAG AA Automatic manifold mounted air-assisted automatic spray gun operates
at high transfer efficiencies and fully complies with all government regulations for H.V.L.P. spray guns.
Max. Fluid Input: 4000 p.s.i.
Max. static air pressure at regulator with 25' of hose to inlet: 20 p.s.i.
Max. Dynamic Gun Inlet Air Pressure: 15 p.s.i.
Gun Body: Stainless Steel, Aluminum
Fluid Path: Stainless Steel

5
Use Teflon (copper #540 395) based grease
to lubricate all o-rings and moving parts
before reassembly into the gun body.
To further protect the environment,
avoid storing solvents or solvent-soaked
wipes, such as those used for surface
preparation and cleanup, in open or
absorbent containers.
TROUBLESHOOTING
Numbers in parentheses refer to individual
items shown in the “exploded” drawing on
page 7.
SERVICING/REPLACING
AIR CAP, CARBIDE TIP AND
FLUID SEAT ASSEMBLY
Service symptoms:
• Build-up on air cap or
clogged carbide tip
• Fluid seat assembly not
sealing properly
1. Turn retaining ring (16) counter-
clockwise and remove.
2. Remove air cap (17) and carbide tip
assembly (18) from fluid seat
assembly (19). With the air cap facing
up, apply pressure to carbide tip (18)
and remove from air cap (17).
3. Turn fluid seat assembly (19)
counterclockwise and remove.
4. Service or replace and reassemble in
reverse order.
REPLACING FLUID
CARTRIDGE ASSEMBLY
Service symptoms:
• Fluid leaking from weeps port
1. Turn end cap (1) counterclockwise
and remove it and the piston return
spring from the piston body (23).
2. With two 5/16" wrenches (not
supplied with gun), loosen collet
locknut (9) from collet (10).
3. Using a pair of pliers, grip collet (10)
and remove piston assembly (5).
4. Place the 3/8" deep socket (supplied
with gun) over cartridge assembly
(15) and turn counterclockwise.
5. Remove and reassemble in reverse
order using the new cartridge assembly.
6. After the piston assembly has been
positioned properly, tighten locknut (9)
to collet (10) “wrench tight”.
REPLACING O-RINGS ON
PISTON ASSEMBLY
Service symptoms:
• Atomizing air not cycling off
• Air not actuating fluid
1. Turn end cap (1) counterclockwise
and remove it and the piston return
spring from the piston body (23).
2. With two 5/16" wrenches (not
supplied with gun), loosen collet
locknut (9) from collet (10).
3. Using a pair of pliers, grip collet (10)
and remove piston assembly (5).
4. Replace o-rings (7, 8, 13 & 14) using
Standard Piston O-ring Repair Kit
54-5303 or High Performance Piston
O-ring Repair Kit 54-5307.
5. Apply MG75 Teflon based lubricant
provided in the o-ring repair kits to
o-rings and reassemble in reverse order.
6. After the piston assembly has been
positioned properly, tighten locknut (9)
to collet (10) “wrench tight”.
SERVICING/REPLACING FILTER
Service symptoms:
• Fluid tip clogging or restriction
in fluid flow
1. Using a 3/4" inch wrench, turn filter
retainer (27) counterclockwise and
remove.
2. Place a standard screwdriver inside the
cavity where the filter (30) is housed and
dislodge it by lifting up with the
screwdriver. Remove filter and clean or
replace as required. Most of the time you
can dislodge the filter using your finger.
3. Reassemble in reverse order.
REMOVING/REPLACING GUN
ASSEMBLY MODULE ONLY
FROM INLET MANIFOLD
ASSEMBLY
1. Using a 9/64" Allen wrench (supplied
with gun), turn retaining cap screw
(20) counter-clockwise typical
4 places and remove gun sub module.
2. Mount the new gun module, tightening
the retaining screws (20) “wrench tight”.
This will allow fluid and air passages
to seal with no contamination.
MAG AA AUTOMATIC MANIFOLD MOUNTED AIR ASSISTED AIRLESS SPRAY GUN
MAINTENANCE/TROUBLESHOOTING AND SERVICE INSTRUCTIONS
caution
Never use metal instruments to clean
or scrape fluid or air nozzles. These
parts have been carefully machined
and altering their shape will cause
faulty spray.
!
caution
Never use lubricants containing
silicone since these lubricants can
cause finish defects. Binks Gunners
Mate is recommended.
!
note
Disassemble spray gun and remove all
o-rings before immersing gun in or
subjecting it to a flood-wash of cleaning
solvent. Contact with solvents may induce
o-ring swelling beyond their
specification sizes and cause subsequent
malfunction of the gun.
note
Carbide fluid tip needs to be
oriented properly in the air cap. The
alignment pin in the air cap is to be
properly positioned to the slot in
the carbide tip.
note
Piston assembly (5) must be
bottomed out on the piston housing
(23) with collet (10) and locknut (9)
positioned such that the e-clip (12) is
resting against the piston assembly.
note
If the piston is not positioned
correctly, the fluid-to-air timing will
not work correctly. See pictorial
view on page 6.
WaRning
Be sure to follow all safety precautions
described on page 2 before working
on the spray gun. Never work on the
spray gun until fluid pressure has been
relieved throughout the system and
the power or air supply for the fluid
pump has been disconnected. Always
test the repaired gun for leaks with
low pressure fluid before use.
!
note
Piston assembly (5) must be
bottomed out on the piston housing
(23) with collet (10) and locknut (9)
positioned such that the e-clip (12) is
resting against the piston assembly.
note
If the piston is not positioned
correctly, the fluid-to-air timing will
not work correctly. See pictorial
view on page 6.
note
O-ring (28) does not require
replacement when servicing filter.
Replace o-ring (28) if a leak
develops around filter retainer (27).
note
O-rings (22 & 24) must be replaced
when replacing gun sub module.
PTFE
PTFE

6
MAG AA AUTOMATIC
PISTON POSITIONING
MAG AA AUTOMATIC MOUNTING SPECIFICATIONS
Install piston assembly into
piston housing. Be sure all
o-rings are properly lubricated
with MG75 Teflon based
lubricant provided with o-ring
repair kits.
Piston assembly must be
bottomed out in the piston
housing.
Lift the collet until it stops and
hold in an upright position while
inserting a 5/16" wrench onto
the collet.
Insert and tighten the collet
locknut using a second 5/16"
wrench and “wrench tighten”.
If properly assembled, bottom
of collet should be 3/16" from
the top of the piston assembly.
Piston Assembly
Piston Housing
Piston Assembly
Collet
Collet Locknut
3/16"
1.750
1/4" O.D. TUBE X
1/8"NPT FITTING
CYLINDER AIR
SIDE PORT
AIR FAN
ADJUSTMENT
1/4"NPT(F)
FAN AIR INLET
1/4"NPT(F)
ATOMIZING AIR INLET
1/2" DIA HOLE
FOR GUN MOUNTING ROD
SET SCREW FOR ROD MOUNT OR
SINGLE BOLT ADAPTER MOUNT
1/4"NPT(F) FLUID
INLET TYPICAL
BOTH SIDES
5 9/16"
.966
1.826
2.700
.704
1.470
3.158
2.306
.402 .402
8-32 X 3/16"
DEEP TYPICAL 8 PLACES
PISTON VENT AND FLUID
BY-PASS WEEP PORT
PLATE MOUNTING SPECIFICATIONS
1.201
1.282
1.375
MAG AA AUTOMATIC HOSE HOOK-UPS
SPRAY GUN
SPRAY GUN
CYLINDER
AIR SOLENOID
(3-WAY)
ATOMIZING AIR
REGULATOR
PLUG
FLUID SUPPLY
FILTER
CYLINDER AIR
ATOMIZING AIR
CYLINDER
AIR SOLENOID
(3-WAY)
FLUID SUPPLY
FILTER
ATOMIZING AIR
CYLINDER AIR
FAN AIR
FAN AIR
REGULATOR
ATOMIZING AIR
REGULATOR
FLUID RETURN
FLUID RETURN
GROUND
GROUND
Hose Hook-Up with Atomizing/Fan Air COMBINED
Hose Hook-Up with Atomizing/Fan Air SEPARATED
OPTIONAL ADAPTER
PLATE MOUNTS ARE
LISTED ON PAGE 8
PTFE

MAG AA AUTOMATIC MANIFOLD MOUNTED AIR ASSISTED AIRLESS SPRAY GUN
PARTS LIST
When ordering, please specify Part No.
(Not all part numbers are available for purchasing)
7
1 54-5330 End Cap ...................................... 1
2 20-6783•▲ Special O-Ring (2-029) (White) .......1
3 54-5331• Piston Impact Ring ....................1
4 54-5332 Piston Return Spring .................1
5 54-5315 Piston Assembly .........................1
6 54-5318▲ Atomizing Air Valve ..................2
7 20-6785•▲ Special O-Ring (2-004) (White) .......2
8 20-6786•▲ Special O-Ring (2-003) (White) .......2
9 54-5316✚ Collet Locknut ............................1
10 54-5317✚ Wire Collet .................................1
11 54-5320▲ Piston Body ................................ 1
12 20-6757✚ Retaining Ping
(Roto Clip E-15-55) ....................1
13 20-6783•▲ Special O-Ring (2-029) (White)
Same as Item 2 ...........................1
14 20-6784•▲ Special O-Ring (2-015) (White) .......1
15 54-5310 Fluid Cartridge Assembly ..........1
15a 54-5312 Wire-Ball Assembly ....................1
15b 54-4962 Rear Packing Assembly .............1
16 54-4955 Air Nozzle Retaining Ring ........1
17 — Air Cap (Page 8) ............................1
18 — Carbide Tip Assembly (Page 8) .....1
19 54-4926 Fluid Seat Assembly (UHMW)
Optional (54-4960) Carbide ......1
19a 20-6037■ O-Ring Teflon .............................1
20 54-5333‡ Retaining Cap Screw .................4
21 54-5325 Gun Head Assembly ..................1
22 20-4615-5• O-Ring (2-008) Teflon (Qty. Pak) ...1
23 54-5324 Automatic Piston Housing ........1
24 20-3467• O-Ring (2-010) Teflon ................ 2
25 54-5326 Fluid Manifold Port Plug ...........2
26 54-5335 Air/Fluid Inlet
Manifold Assembly ....................1
27 54-5340 Filter Retainer Assembly ...........1
28 20-5921• O-Ring (2-017) Teflon ................ 1
29 20-6131 1/4 NPT Plug
Hex Socket HD S.S. ....................2
30 54-1835 100 Mesh Filter Assembly .........1
31 54-3720 Side Port Assembly ....................1
32 20-6748★ Screw 10-32 x 1/4
Flathead Allan HD Pltd .............1
33 102-2839★ Side Port Plug ............................1
34 20-1359-1 Screw Sq HD 5/16-18 x 5/8 ........1
ITEM PART
NO. NO. DESCRIPTION QTY.
26
35a 57-13 1/4 NPS x 1/4 NPT DM Nipple ...2
35b 57-13 ★ Optional Setup (Same as 35a)
36 54-4945-10 Tube Connector (Qty. Pak)
(1/8 NPT(W) x 1/4 Tubing) .........1
37 20-6782‡ Allen Skt HD 8-32 x 1-3/4 Lg .....2
ITEM PART
NO. NO. DESCRIPTION QTY.
1
2
3
4
10 98
7
6
5
15
14 13
12
11
16
17
18
19
20
22
25
24
22
20
21
23
20
22
36
35a
35b
29
34
31
32
33
29
30
28
27
Tools provided with spray gun:
20-3586 ALLEN WRENCH (9/64")
20-6571 SOCKET WRENCH (3/8")
• Available as part of Rebuild Kit 54-5307. High Performance Seal Kit.
▲ Available as part of Piston Assembly 54-5355.
54-5355 is a part of 54-5315 and is available sparately.
✚ Available as part of Piston Collet Repair Kit 54-5304.
 Also available: 20-6750-K10 (Kit of 10 O-rings for AA4 Aircap).
■ Available as part of 20-6037-K10 Soft Seal Kit (10 rings).
‡ Available as part of 54-5333-K6.
★ Item Nos. 32, 33 and 35b are provided in a separate bag.
OPTIONAL SETUP: ITEMS 32
AND 33 MAY REPLACE ITEM 31
(SIDE PORT ASSEMBLY) WHEN
ITEM 31 IS NOT REQUIRED.
19a
15a
15b
PTFE
PTFE
PTFE
PTFE

MAG AA AUTOMATIC MANIFOLD MOUNTED AIR ASSISTED AIRLESS SPRAY GUN
HOW TO ORDER THE MAG AA
AUTOMATIC SPRAY GUN WITH MANIFOLD
4001-0000-0
MAG AA Automatic Spray Gun WITH MANIFOLD, less Air Cap and Spray Tip
4001-0000-2
MAG AA Automatic Spray Gun WITH MANIFOLD & AA2 AIR CAP, less Spray Tip
4001-0000-4
MAG AA Automatic Spray Gun WITH MANIFOLD & AA4 AIR CAP, less Spray Tip
HOW TO ORDER THE MAG AA
AUTOMATIC SPRAY GUN WITHOUT MANIFOLD
4002-0000-0
MAG AA Automatic Spray Gun WITHOUT MANIFOLD, less Air Cap and Spray Tip
4002-0000-2
MAG AA Automatic Spray Gun WITHOUT MANIFOLD, WITH AA2 AIR CAP,
less Spray Tip
4002-0000-4
MAG AA Automatic Spray Gun WITHOUT MANIFOLD, WITH AA4 AIR CAP,
less Spray Tip
Spray tips must be ordered separately. Use the spray tip selection chart to
determine orifice size and fan size required.
SPRAY TIP SELECTION CHARTS
6/10 © 2010 Inc. All rights reserved. Printed in U.S.A.
Industrial Finishing
Binks has authorized distributors throughout the world. For technical
assistance or the distributor nearest you, see listing below.
U.S./Canada Technical Service Office:
195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: [phone] (U.S.A. and Canada only)
Toll-Free Fax: [phone]
Binks Worldwide Sales and Service Listing: www.binks.com
WARRANTY
This product is covered by Binks’ 1 Year Limited Warranty.
77-2797R-6 Revisions: (P8) Replaced Spray Tip Selection Charts.
AIRLESS SPRAY TIP – FLUID FLOW RATE*
ORIFICE SIZE 500 PSI 1000 PSI 1500 PSI
(INCHES) OZ./MIN. OZ./MIN. OZ./MIN
VERY THIN – Wash Primers, Dyes, Stains, Solvents
.009 5.1 7.1 8.2
.011 8.1 11.5 13.6
.013 11.7 17 19.9
THIN – Sealers, Lacquers, Primers, Ink, Zinc Chromate
.015 16.5 23.3 27.8
.017 21 30.2 35.9
MEDIUM – Lacquers, Synthetics, Enamels, Varnishes
.019 26.6 37.8 45.6
.021 32.8 45.8 56.8
.024 39.7 56.1 68.7
.027 50.4 71.2 87.2
Flow rate of fluid materials through spray tip, oz./min.
* Based on 1000 PSI with water. Actual results may vary, depending
on material viscosity.
REPAIR & CLEANING KITS
PART NO. DESCRIPTION
20-6750-K10 Kit of 10 O-rings (for AA4 air cap)
54-4994 Cleaning Kit: includes one standard stiff nylon
pipe cleaning brush, full-size nylon brush, tip
cleaner, and Binks Gunners Mate Lubricant
54-5303 Standard Performance Seal Kit
54-5304 Piston Collet Repair Kit
54-5307 High Performance Seal Kit
54-5305 Optional Mount “K” Kit: includes adapter
plate assembly
54-5306 CEFLA Fluid Fitting Kit
54-5315 Piston Assembly AA Gun
54-5399 Single Bolt CEFLA Adapter Kit
FLUID SEATS
PART NO. DESCRIPTION
54-4926 Standard UHMW Fluid Seat
54-4960 Optional Tungsten Carbide Fluid Seat
FLUID FILTER
PART NO. DESCRIPTION
54-1835 100 Mesh Filter
AIR CAPS
PART NO. DESCRIPTION
AA-2 - 54-4980 Thin to Medium Materials
AA-4 - 54-4978 Medium to Heavy Materials
ACCESSORIES
PART NO. DESCRIPTION
54-4997 HVLP Test Gauge AA2
54-5022 HVLP Test Gauge AA4
54-380 Gun Mounting Bracket
54-3691 Gun Covers (Package of 20)
TIP
ASSEMBLY
PART NO.
ORIFICE
FAN
WIDTH
(IN.)
GPM
CAPACITY
@500 PSI
WATER
114-00702 .007 2 .028
114-00704 .007 4 .028
114-00706 .007 6 .028
114-00707 .007 8 .028
114-00902 .009 2 .039
114-00904 .009 4 .039
114-00906 .009 6 .039
114-00908 .009 8 .039
114-00910 .009 10 .039
114-00912 .009 12 .039
114-01104 .011 4 .060
114-01106 .011 6 .060
114-01108 .011 8 .060
114-01110 .011 10 .060
114-01112 .011 12 .060
114-01114 .011 14 .060
114-01304 .013 4 .090
114-01306 .013 6 .090
114-01308 .013 8 .090
114-01310 .013 10 .090
114-01312 .013 12 .090
114-01314 .013 14 .090
114-01316 .013 16 .090
114-01506 .015 6 .120
114-01508 .015 8 .120
114-01510 .015 10 .120
114-01512 .015 12 .120
114-01514 .015 14 .120
114-01516 .015 16 .120
114-01518 .015 18 .120
Fan width based on 1000 PSI with water. Actual results may vary, depending
on material viscosity.
TIP
ASSEMBLY
PART NO.
ORIFICE
FAN
WIDTH
(IN.)
GPM
CAPACITY
@500 PSI
WATER
114-01706 .017 6 .160
114-01708 .017 8 .160
114-01710 .017 10 .160
114-01712 .017 12 .160
114-01714 .017 14 .160
114-01716 .017 16 .160
114-01718 .017 18 .160
114-01816 .018 16 .180
114-01906 .019 6 .190
114-01908 .019 8 .190
114-01910 .019 10 .190
114-01912 .019 12 .190
114-01914 .019 14 .190
114-01916 .019 16 .190
114-01918 .019 18 .190
114-02110 .021 10 .240
114-02112 .021 12 .240
114-02114 .021 14 .240
114-02116 .021 16 .240
114-02118 .021 18 .240
114-02410 .024 10 .310
114-02412 .024 12 .310
114-02414 .024 14 .310
114-02416 .024 16 .310
114-02418 .024 18 .310
114-02710 .027 10 .385
114-02712 .027 12 .385
114-02714 .027 14 .385
114-02716 .027 16 .385
114-02718 .027 18 .385