Bosch CL400 User manual

Antriebs- und Steuerungstechnik
COM-E
Module Description
CL400 / CL500
101
Edition

CL400 / CL500
COM-E
Module Description
1070 072 196-101 (00.06) GB
E2000
by Robert Bosch GmbH, Erbach / Germany
All rights reserved, including applications for protective rights.
Reproduction or distribution by any means subject to our prior written permission.
Discretionary charge 10.00 DM

Contents I
1070 072 196-101 (00.06) GB
Contents
Page
1 Safety Instructions 1--1............................
1.1 Intended Use 1--1...........................................
1.2 Qualified Personnel 1--2.....................................
1.3 Safety Markings on Components 1--3..........................
1.4 Safety Instructions in this Manual 1--4.........................
1.5 Safety Instructions for the Described Product 1--5...............
1.6 Documentation, Software Release and Trademarks 1--7.........
2 Hardware 2--1.....................................
2.1 Front Panel 2--2............................................
2.2 Slot 2--4...................................................
2.3 V.24/20 mA Interface 2--5....................................
2.4 Ethernet Interface 2--6.......................................
2.5 Settings on the COM-E 2--7..................................
2.5.1 Block Address of COM-E 2--8................................
2.5.2 Protocol-Specific Settings 2--9................................
2.5.3 Protocol-Specific Settings V.24/20 mA 2--9.....................
2.5.4 Ethernet-Specific Settings 2--13................................
2.6 Configuration File 2--14.......................................
2.6.1 Keywords 2--14..............................................
2.6.2 Example of a Configuration File 2--19...........................
2.7 Status Display 2--20..........................................
2.8 Technical Data 2--21.........................................
3 PLC Interface 3--1.................................
4R5INIT 4--1.......................................
4.1 Characteristics 4--1.........................................
4.2 Parameters 4--1............................................
4.2.1 Input Parameters 4--2.......................................
4.2.2 Output Parameters 4--3......................................
5R5REQ 5--1.......................................
5.1 Characteristics 5--1.........................................
5.2 Parameters 5--1............................................
5.2.1 Input Parameters 5--2.......................................
5.2.2 Output Parameters 5--4......................................
5.3 Meaning of the Parameters in the Data Storage Area 5--5........
5.3.1 Protocol-Independent Parameters 5--6.........................
5.3.2 Protocol-Dependent Parameters 5--7..........................
6R5CON 6--1.......................................
6.1 Characteristics 6--1.........................................
6.2 Parameters 6--1............................................
6.2.1 Input Parameters 6--2.......................................
6.2.2 Output Parameters 6--3......................................

Contents
II
1070 072 196-101 (00.06) GB
7 General Information Regarding BUEP-E
and BUEP19E 7--1................................
7.1 Parameter BUEP-E / BUEP19E 7--2...........................
7.1.1 Protocol-Independent Parameters 7--3.........................
7.1.2 Protocol-Specific Parameters 7--5.............................
7.2 Command Description for Central Units 7--10....................
7.2.1 Field Commands 7--10.......................................
7.2.2 Special Commands 7--11.....................................
7.3 Error Messages 7--13........................................
7.3.1 Parameter 3, Status / PLC Reaction R5CON 7--13...............
7.3.2 Parameter 4, Error Messages R5CON 7--14.....................
7.3.3 Catalogue of Errors 7--15.....................................
7.4 Password 7--17..............................................
8 TFTP Protocol 8--1................................
9 Ethernet Job Listing 9--1..........................
9.1 Client Command 9--5........................................
9.2 Server Command 9--6.......................................
9.3 Error Messages 9--7........................................
9.3.1 Client Error Messages 9--7...................................
9.3.2 Server Error Messages 9--7..................................
9.3.3 ICMP Error Messages 9--7...................................
10 Time Characteristics 10--1..........................
11 PLC Program Examples 11--1.......................
11.1 Function Module 11--1........................................
11.2 Job Parameters in the Data Module 11--6.......................
A Appendix A--1.....................................
A.1 Abbreviations A--1..........................................
A.2 Index A--2.................................................

Safety Instructions 1--1
1070 072 196-101 (00.06) GB
1 Safety Instructions
Before you start working with COM-E, we recommend that you thoroughly
familiarize yourself with the contents of this manual. Keep this manual in a
place where it is always accessible to all users.
1.1 Intended Use
This instruction manual presents a comprehensive set of instructions and in-
formation required for the standard operation of the described products.
The products described hereunder
Dwere developed, manufactured, tested and documented in accordance
with the relevant safety standards. In standard operation, and provided
that the specifications and safety instructions relating to the project
phase, installation and correct operation of the product are followed,
there should arise no risk of danger to personnel or property.
Dare certified to be in full compliance with the requirements of the
DEMC Directives (89/336/EEC 93/68/EEC, and 93/44/EEC)
DLow-Voltage Directive (73/23/EEC)
DHarmonized standards EN 50081-2 and EN 50082-2
Dare designed for operation in an industrial environment (Class A emis-
sions). The following restrictions apply:
DNo direct connection to the public low-voltage power supply is per-
mitted.
DConnection to the medium and/or high-voltage system must be pro-
vided via transformer.
The following applies for application within a personal residence, in busi-
ness areas, on retail premises or in a small-industry setting:
DInstallation in a control cabinet or housing with high shield attenua-
tion.
DCables that exit the screened area must be provided with filtering or
screening measures.
DThe user will be required to obtain a single operating license issued by
the appropriate national authority or approval body. In Germany, this
is the Federal Institute for Posts and Telecommunications, and/or its
local branch offices.
.This is a Class A device. In a residential area, this device may cause
radio interference. In such case, the user may berequired to introduce
suitable countermeasures, and to bear the cost of the same.
Proper transport, handling and storage, placement and installation of the
product are indispensable prerequisites for its subsequent flawless service
and safe operation.

Safety Instructions
1--2
1070 072 196-101 (00.06) GB
1.2 Qualified Personnel
This instruction manual is designed for specially trained personnel. The rele-
vant requirements are based on the job specifications as outlined by the
ZVEI and VDMA professional associations in Germany. Please refer to the
following German-Language publication:
Weiterbildung in der Automatisierungstechnik
Publishers: ZVEI and VDMA Maschinenbau Verlag
Postfach 71 08 64
60498 Frankfurt/Germany
This instruction manual is specifically designed for specially trained PLC
technicians. They are required to have special skills and knowledge regard-
ing programmable logic controllers.
Programming, start and operation as well as the modification of program pa-
rameters may only be executed by specially trained personnel! This person-
nel must be able to recognize possible hazards that might be caused by
programming and program modification, and in general by mechanical,
electrical or electronical equipment.
Interventions in the hardware and software of our products not described in
this instruction manual may only be performed by our skilled personnel.
Unqualified interventions in the hardware or software or non-compliance
with the warnings listed in this instruction manual or indicated on the product
may result in serious personal injury or damage to property.
Installation and maintenance of the products described hereunder is the ex-
clusive domain of trained electricians as per IEV 826-09-01 (modified) who
are familiar with the contents of this manual.
Trained electricians are persons of whom the following is true:
DThey are capable, due to their professional training, skills and expertise,
and based upon their knowledge of and familiarity with applicable techni-
cal standards, of assessing the work to be carried out, and of recognizing
possible dangers.
DThey possess, subsequent to several years’ experience in a comparable
field of endeavor, a level of knowledge and skills that may be deemed
commensurate with that attainable in the course of a formal professional
education.
With regard to the foregoing, please read the information about our compre-
hensive training program. The professional staff at our training center will be
pleased to provide detailed information. You may contact the center by tele-
phone at ([phone].

Safety Instructions 1--3
1070 072 196-101 (00.06) GB
1.3 Safety Markings on Components
DANGER! High voltage!
DANGER! Corrosive battery acid!
CAUTION! Electrostatically sensitive components!
Disconnect mains power before opening!
Lug for connecting PE conductor only!
Functional earthing or low-noise earth only!
Screened conductor only!

Safety Instructions
1--4
1070 072 196-101 (00.06) GB
1.4 Safety Instructions in this Manual
DANGEROUS ELECTRICAL VOLTAGE
This symbol warns of the presence of a dangerouselectrical voltage.In-
sufficient of lacking compliance with this warning can result in personal
injury.
DANGER
This symbol is used wherever insufficient or lacking observance of this in-
struction can result in personal injury.
CAUTION
This symbol is used wherever insufficient or lacking observance of instruc-
tions can result in damage to equipment or data files.
.This symbol is used to alert the user to an item of special interest.

Safety Instructions 1--5
1070 072 196-101 (00.06) GB
1.5 Safety Instructions for the Described Product
DANGER
Fatal injury hazard through ineffective Emergency-OFF devices!
Emergency-OFF safety devices must remain effective and accessi-
ble during all operating modes of the system. The release of func-
tional locks imposed by Emergency-OFF devices must never be al-
lowed to cause an uncontrolled system restart!
Before restoring power to the system, test the Emergency-OFF se-
quence!
DANGER
Danger to persons and equipment!
Test every new program before operating the system!
DANGER
Retrofits or modifications may interfere with the safety of the prod-
ucts described hereunder!
The consequences may be severe personal injury or damage to
equipment or the environment. Therefore, any system retrofitting or
modification utilizing equipment components from other manufac-
turers will require express approval by Bosch.
DANGEROUS ELECTRICAL VOLTAGE
Unless described otherwise, maintenance procedures must always
be carried out only while the system is isolated from the power sup-
ply. During this process, the system must be blocked to prevent an
unauthorized or inadvertent restart.
If measuring or testing procedures must be carried out on the active
system, these must be carried out by trained electricians.
CAUTION
Danger to the module!
Do not insert or remove the module while the controller is switched
ON! This may destroy the module. Prior to inserting or removing the
module, switch OFF or remove the power supply module of the con-
troller, external power supply and signal voltage!
CAUTION
Only Bosch-approved spare parts may be used!

Safety Instructions
1--6
1070 072 196-101 (00.06) GB
CAUTION
Danger to the module!
AllESDprotection measuresmust beobservedwhen usingthemod-
ule! Prevent electrostatic discharges!
Observe the following protective measures for electrostatically endangered
modules (EEM)!
DThe Employees responsible for storage, transport and handling must be
trained in ESD protection.
DEEMs must be stored and transported in the protective packaging speci-
fied.
DOut of principle, EEMs may be handled only at special ESD work stations
equipped for this particular purpose.
DEmployees, work surfaces and all devices and tools that could come into
contact with EEMs must be on the same potential (e.g. earthed).
DAn approved earthing wrist strap must be worn. It must be connected to
the work surface via a cable with integrated 1 MΩresistor.
DEEMs may under no circumstances come into contact with objects sus-
ceptible to accumulating an electrostatic charge. Most items made of
plastic belong to this category.
DWhen installing EEMs in or removing them from an electronic device, the
power supply of the device must be switched OFF.