Bosch Rexroth BTV 16 Technical manual

R911293569
Edition 02
Rexroth BTV 16 and
Rexroth BTV 40
Project Planning Manual
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics

About this Documentation BTV 16/40
DOK-SUPPL*-BTV16/40***-PR02-EN-P
Rexroth BTV 16 and
Rexroth BTV 40
Project Planning Manual
DOK-SUPPL*-BTV16/40***-PR02-EN-P
Document Number, 120-2100-B341-02/EN
This documentation describes the different variants of the IndraView P16
(BTV 16.1) and IndraView P40 (BTV 40.1).
Description Release
Date Notes
120-2100-B341-02/EN 12/03 First English Edition
2003 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
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Purpose of Documentation
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Note

BTV 16/40 Contents I
DOK-SUPPL*-BTV16/40***-PR02-EN-P
Contents
1 System Presentation 1-1
1.1 Brief Description IndraView P16 and IndraView P40....................................................................1-1
1.2 Variants.........................................................................................................................................1-1
Distinguishing Features ...........................................................................................................1-1
Operator Terminals with Keypad .............................................................................................1-2
Operator Terminals with Touch Screen...................................................................................1-2
Variants IndraView P16 (BTV 16.1).........................................................................................1-2
Variants IndraView P40 (BTV 40.1).........................................................................................1-4
1.3 Operating System .........................................................................................................................1-5
1.4 Commissioning..............................................................................................................................1-5
2 Important Directions for Use 2-1
2.1 Appropriate Use ............................................................................................................................2-1
Introduction ..............................................................................................................................2-1
Areas of Use and Application...................................................................................................2-2
2.2 Inappropriate Use..........................................................................................................................2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ...................................................................................................................................3-1
3.2 Explanations..................................................................................................................................3-1
3.3 Hazards by Improper Use.............................................................................................................3-2
3.4 General Information ......................................................................................................................3-3
3.5 Protection Against Contact with Electrical Parts...........................................................................3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) .........................................3-5
3.7 Protection Against Dangerous Movements ..................................................................................3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting .......................................................................................................................................3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting....................................................................................3-8
3.11 Battery Safety................................................................................................................................3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 Front Panel....................................................................................................................................4-1
4.2 PC Box..........................................................................................................................................4-2
4.3 Power Supply Unit 115 V / 230 V..................................................................................................4-3
4.4 Technical Data of the Power Supply Unit 24 V.............................................................................4-3
4.5 Ambient Conditions.......................................................................................................................4-4
4.6 Compatibility Test..........................................................................................................................4-4

II Contents BTV 16/40
DOK-SUPPL*-BTV16/40***-PR02-EN-P
4.7 Used Standards ............................................................................................................................4-5
4.8 Wear Parts....................................................................................................................................4-5
5 Dimensions 5-1
5.1 Housing Dimensions.....................................................................................................................5-1
Housing Dimensions of the IndraView P16 .............................................................................5-1
Housing Dimensions of the IndraView P40 .............................................................................5-6
5.2 Installation...................................................................................................................................5-11
Installation Notes ...................................................................................................................5-11
Mounting Cut-Out...................................................................................................................5-11
Mounting Dimensions of the IndraView P16..........................................................................5-12
Mounting Dimensions of the IndraView P40..........................................................................5-12
6 Display and Operating Components 6-1
6.1 Backlight Switch-Off......................................................................................................................6-1
6.2 Operating and Error Indication......................................................................................................6-2
6.3 Keypad..........................................................................................................................................6-3
System Preconditions..............................................................................................................6-3
Position of the Keys.................................................................................................................6-3
M-Keys.....................................................................................................................................6-4
6.4 Touch Screen................................................................................................................................6-4
7 PC Box 7-1
7.1 View on the Connector Panel without Special Interfaces.............................................................7-1
7.2 View on the Connector Panel with PROFIBUS DP Slave and 24 V Outputs...............................7-1
7.3 View on the Connector Panel with SIS Interface and Operator Terminal Bus .............................7-2
7.4 Interfaces ......................................................................................................................................7-2
Overview..................................................................................................................................7-3
Serial Interface COM1 to COM3..............................................................................................7-4
Serial Multi-Mode Interface According to Rexroth Standard "SIS"..........................................7-5
IBS: BT Bus Interface ..............................................................................................................7-5
Settings of the Serial Interfaces...............................................................................................7-6
Parallel Interface LPT1 ............................................................................................................7-7
USB Interfaces.........................................................................................................................7-8
Ethernet Interface ....................................................................................................................7-9
VGA Interface ..........................................................................................................................7-9
Combined Keyboard/Mouse Interface...................................................................................7-11
Mouse Interface .....................................................................................................................7-11
24 V Outputs..........................................................................................................................7-12
Relay Contact "Ready" ..........................................................................................................7-13
PC Power Supply...................................................................................................................7-13
Floppy Disk Connection.........................................................................................................7-18
Battery Connection ................................................................................................................7-19

BTV 16/40 Contents III
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8 Maintenance and Installation 8-1
8.1 General Information ......................................................................................................................8-1
8.2 Hard Disk ......................................................................................................................................8-2
8.3 LCD Display..................................................................................................................................8-3
8.4 Rechargeable Battery Pack ..........................................................................................................8-4
Installing an Extension Card....................................................................................................8-6
BIOS Settings ..........................................................................................................................8-8
9Software 9-1
9.1 Application Software of the Monitoring Function ..........................................................................9-1
Temperature Monitoring...........................................................................................................9-1
Uninterruptible Power Supply (UPS) .......................................................................................9-2
UPS Program...........................................................................................................................9-3
Functionality.............................................................................................................................9-3
Operation and Configuration of UPS NT .................................................................................9-4
9.2 Touch Screen Software...............................................................................................................9-13
10 Ordering Information 10-1
10.1 Type Code...................................................................................................................................10-1
BTV 16.1................................................................................................................................10-1
BTV 40.1................................................................................................................................10-3
10.2 Accessories.................................................................................................................................10-5
Connectors and Ready-Made Cables....................................................................................10-5
Storage Media........................................................................................................................10-5
11 List of Figures 11-1
12 Index 12-1
13 Service & Support 13-1
13.1 Helpdesk .....................................................................................................................................13-1
13.2 Service-Hotline............................................................................................................................13-1
13.3 Internet........................................................................................................................................13-1
13.4 Vor der Kontaktaufnahme... - Before contacting us....................................................................13-1
13.5 Kundenbetreuungsstellen - Sales & Service Facilities ...............................................................13-2

IV Contents BTV 16/40
DOK-SUPPL*-BTV16/40***-PR02-EN-P

BTV 16/40 System Presentation 1-1
DOK-SUPPL*-BTV16/40***-PR02-EN-P
1 System Presentation
1.1 Brief Description IndraView P16 and IndraView P40
The operator terminals IndraView P16 (BTV 16.1) and IndraView P40
(BTV 40.1) are PC-based machine operator terminals. Depending on the
respective application or configuration they can also perform control
functionalities. The number of plug-in cards that can be integrated
depends on its design and the used PC box. At the moment, three, four or
six slots are provided.
1.2 Variants
Distinguishing Features
The operator terminals are provided as different variants. Essentially, they
differ in display seize and touch screen capability.
BTV 16.1 (Rexroth Indramat or
Bosch design) AB AC AD
BTV 16.1 (Rexroth design) BB BC BD
Display 12" TFT
Touch screen Yes Yes No
Fig. 1-1: Distinguishing features for the front of the IndraView P16
BTV 40.1 (Rexroth Indramat or
Bosch design) AE AG AH
BTV 40.1 (Rexroth design) BE BG BH
Display 15" TFT
Touch screen Yes Yes No
Fig. 1-2: Distinguishing features for the front of the IndraView P40
Every IndraView P16 (type BTV 16.1) is equipped with a PC box type A or
type C, an IndraView P40 (type BTV 40.1) can be equipped with the PC
box type A, type B or type C. The most important features are:
PC box Type A Type B Type C
Free slots 3 6 4
Power Supply 85 ... 264 VAC
or 24 VDC
Integrated UPS Integrated
UPS_Logic,
battery pack to
be externally
connected
If desired
with integrated
battery pack
Integrated
UPS_Logic,
battery pack to
be externally
connected
Fig. 1-3: PC box, type A, B and C

1-2 System Presentation BTV 16/40
DOK-SUPPL*-BTV16/40***-PR02-EN-P
Operator Terminals with Keypad
The front panel with keypad consists of a 4 mm thick aluminum panel with
tapered edges covered by a chemical resistant polyester foil with
embossed keys. Machine functions keys (M-Keys) with separators
preventing the user from accidental key activation are integrated in the
user-oriented functional keypad.
Operator Terminals with Touch Screen
The front panel with touch screen allows to operate the application
software via the touch-sensitive surface of the display without keyboard
and mouse.
Variants IndraView P16 (BTV 16.1)
BTV 16.1BB with Touch Screen (Rexroth Design)
IndraViewP16_BB.eps
Fig. 1-4: BTV 16.1 with touch screen
BTV 16.1AB with Touch Screen (Bosch Design)
Comparable with BTV 16.1BB, but different coloring.
BTV 16.1BC with Touch Screen, Suitable for the Food
Industry, without Front USB (Rexroth Design)
BTV 16.1AC with Touch Screen, Suitable for the Food
Industry, without Front USB (Bosch Design)
These two variants are available for special applications, e.g. for the food
production, with special front panel.
Principally, they differ from the standard variant in its tapered edges, the
missing USB connection and the different mounting dimensions.

BTV 16/40 System Presentation 1-3
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BTV 16.1BD with Keypad and 16 M-Keys, Standard
Versions (Rexroth Design)
BTV 16.1AD with Keypad and 16 M-Keys, Standard
Version (Rexroth Indramat Design)
IndraViewP16_AD.eps
Fig. 1-5: BTV 16.1 with keypad

1-4 System Presentation BTV 16/40
DOK-SUPPL*-BTV16/40***-PR02-EN-P
Variants IndraView P40 (BTV 40.1)
BTV 40.1BE with Touch Screen (Rexroth Design)
IndraViewP40_BE.eps
Fig. 1-6: BTV 40.1 with touch screen
BTV 40.1AE with Touch Screen (Bosch Design)
Similar device as BTV 40.1BB, but different coloring.
BTV 40.1BG with Touch Screen, Suitable for the Food
Industry, without Front USB (Rexroth Design)
BTV 40.1AG with Touch Screen, Suitable for the Food
Industry, without Front USB (Bosch Design)
These two variants are available for special applications, e.g. for the food
production, with special front panel. Principally, they differ from the
standard variant in its tapered edges, the missing USB connection and
the different mounting dimensions.