Bosch Rexroth IMpnio User manual

NS MS
LINK
PROFINET IO
IMpnio
3 609 929 B64/
2008-05

16/84 Bosch Rexroth AG IMpnio | 3 609 929 B64/2008-05
Table of Contents
About this document . . . . . . . . . . . . . . . . . 17
General safety instructions . . . . . . . . . . . . 17
Delivery contents . . . . . . . . . . . . . . . . . . . . 19
Product description . . . . . . . . . . . . . . . . . . 19
Transport and storage . . . . . . . . . . . . . . . . 21
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Commissioning . . . . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance and repair . . . . . . . . . . . . . . . 24
Decommissioning . . . . . . . . . . . . . . . . . . . 24
Disassembly and replacement . . . . . . . . . 25
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Extension and conversion . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . 26
Technical data . . . . . . . . . . . . . . . . . . . . . . 27
Service and sales . . . . . . . . . . . . . . . . . . . . 28
The data specified above only serve to
describe the product. No statements
concerning a certain condition or suitability
for a certain application can be derived from
our information. The information given does
not release the user from the obligation of
own judgment and verification. It must be
remembered that our products are subject to
a natural process of wear and aging.
 This document, as well as the data,
specifications and other information set forth
in it, are the exclusive property of Bosch
Rexroth AG. It may not be reproduced or
given to third parties without its consent.
This document was written in German.

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1 About this document
This manual contains important information
on the safe and appropriate assembly,
transportation, commissioning, operation,
maintenance, disassembly and simple
troubleshooting of the IMpnio interface
module.
Read these instructions completely,
especially the chapter “2 General safety
instructions” on page 17 before working with
the IMpnio interface module.
Related documents
The IMpnio interface module is a system
component.
Also observe the instructions for the other
system components.
Also observe the generally applicable, legal
or otherwise binding regulations of the
European or national legislation and the rules
for the prevention of accidents and for
environmental protection applicable in your
country.
2 General safety
instructions
The IMpnio interface module has been
manufactured according to the accepted
rules of current technology. There is,
however, still a danger of personal injury or
damage to equipment if the following general
safety instructions and the warnings before
the steps contained in these instructions are
not complied with.
• Read these instructions completely and
thoroughly before working with the IMpnio
interface module.
• Keep these instructions in a location where
they are accessible to all users at all times.
• Always include the operating instructions
when you pass the IMpnio interface
module on to third parties.
Intended use
The IMpnio interface module is a component
in terms of the machine directive 98/37/EC
and is not a ready-for-use machine. The
product is exclusively intended for being
integrated in a machine or system or for being
assembled with other components to form a
machine or system.
The product may be commissioned only if it is
integrated in the machine/system for which it
is designed and the machine/system fully
complies with the EC machine directive.
Observe the operating conditions and
performance limits specified in the technical
data.
The IMpnio interface module is a work
appliance and not designed for private use.
Intended use includes having read and
understood these instructions, especially the
chapter “2 General safety instructions”.
The IMpnio interface module is intended for
installation in components for the Tightening
System 350.
Improper use
Any use of the IMpnio interface module other
than described in chapter “Intended use” is
considered as improper.
Personnel qualifications
Assembly, commissioning and operation,
disassembly, service (including maintenance
and repair) require basic electrical and
mechanical knowledge, as well as
knowledge of the appropriate technical
terms. In order to ensure operating safety,
these activities may therefore only be carried
out by qualified technical personnel or an
instructed person under the direction and
supervision of qualified personnel.

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Qualified personnel are those who can
recognize possible hazards and institute the
appropriate safety measures due to their
professional training, knowledge, and
experience as well as their understanding of
the relevant conditions pertaining to the work
to be done. Qualified personnel must
observe the rules relevant to the subject area.
Safety instructions in this document
In this manual, there are safety instructions
before the steps whenever there is a danger
of personal injury or damage to the
equipment. The measures described to avoid
these hazards must be observed.
Safety instructions are set out as follows:
•Safety sign (warning triangle): draws
attention to the risk
•Signal word: identifies the degree of
hazard
•Type of risk: identifies the type or source
of the hazard
•Consequences: describes what occurs
when the safety instructions are not
complied with
•Precautions: states how the hazard can
be avoided
The signal words have the following meaning:
Adhere to the following instructions
General safety instructions
Only accessories and add-on units that have
been approved for use in Rexroth tightening
systems may be used therein. Non-approved
components may neither be added nor
connected to the system. The same applies
to cables and lines which belong to the
Rexroth tightening system. Otherwise,
functional and system safety is jeopardized.
Observe the regulations for accident
prevention and environmental protection for
the country where the product is used and at
the workplace.
Exclusively use Rexroth products in good
technical order and condition.
Check the product for visible defects, for
example damage to the circuit board,
components, housing, and plug connectors
or missing screws.
SIGNAL WORD
Type of RISK!
Consequences
Precautions
This warning symbol cautions
against dangers to your health.
Observe all the safety instructions
that follow this symbol to avoid
possible injuries or death.
This warning symbol cautions
against dangers to your health
caused by electrical voltage or
currents. Observe all the safety
instructions that follow this
symbol to avoid possible injuries
or death.
CAUTION
CAUTION indicates a potentially
hazardous situation which, if not avoided,
could result in minor or moderate injury or
damage to equipment.

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Only use the product within the performance
range provided in the technical data.
Persons who assemble, operate,
disassemble or maintain Rexroth products
must not consume any alcohol, drugs or
pharmaceuticals that may affect their ability
to respond.
The warranty only applies to the delivered
configuration.
The warranty will not apply if the product is
incorrectly assembled or handled or not used
as intended.
Do not expose the product to any mechanical
loads under any circumstances. Do not place
any objects on it.
During assembly
Make sure the relevant system component is
not under pressure or voltage before
assembling the product or when connecting
and disconnecting plugs. Protect the system
against being switched on.
Lay cables and lines so that they cannot be
damaged, are in accordance with the
bending radiuses, and no one can trip over
them.
Before commissioning, make sure that all the
plug connectors are installed correctly,
undamaged, and that all screws are
tightened.
During commissioning
Let the product acclimate itself for several
hours before commissioning, otherwise
water may condense in the housing.
Make sure that all electrical connections are
either used or covered. Commission the
product only if it is installed completely.
During cleaning
Cover all openings with the appropriate
protective equipment in order to prevent
detergents from penetrating the system.
Never use solvents or aggressive detergents.
Only clean the product using a slightly damp,
lint-free cloth. Only use water to do this and,
if necessary, a mild detergent.
Disposal
Dispose of the product in accordance with
the currently applicable national regulations
in your country.
3 Delivery contents
The delivery contents include:
• 1 IMpnio interface module
• 1 instruction manual for the IMpnio
interface module
4 Product description
Performance description
A tightening system is controlled by this
interface. It enables fast data transfer based
on Profinet technology.
The IMpnio interface module is directly
supplied with power via the components in
the System 350.

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Device description
Transfer rates of 10 MBit/s or 100 MBit/s are
supported.
Fig. 1: IMpnio interface module, front view
(socket)
1NS LED (network status)
2Profinet interface
3LINK LED (connection/activity)
4MS LED (module status)
5Screws
Interface connection assignment
The interface has an 8-pin RJ45 socket
design.
Suitable connection plugs
Use connection plugs in accordance with
standard IEC 61158.
Display elements
The NS LED indicates the Profinet status.
The LINK LED indicates the connection or
activity via Profinet.
Table 1
Pin Signal Description/function
1 Transmit + Profinet transmission
cable
2 Transmit – Profinet transmission
cable
3 Receive + Profinet reception cable
4NC
5NC
6 Receive – Profinet reception cable
7NC
8NC
41 32
5
NS MS
LINK
Table 2 NS
LED display Meaning
Off No voltage, not initialized, or no
connection to the IO controller
Green Online (RUN), connection
established to IO controller,
IO controller during operation
Flashinggreen Online (STOP), connection
established to IO controller,
IO controller in idle mode
Table 3 LINK
LED display Meaning
Off No connection, no
communication
Green Connection established, no
communication
Flashing
green
Connection established,
communication running

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The MS LED indicates the interface module
status. 5 Transport and storage
For storing and transporting the product
always observe the ambient conditions
specified in the technical data (see
“Technical data” on page 27).
Table 4 MS
LED display Meaning
Off No voltage or not initialized,
module in “SETUP” or
“NW_INIT” status
Green Module ready for operation,
module not in “NW_INIT”
status
Flashing green
(Flashes once:
...)
Diagnostic events available
Flashing green
(Flashes twice:
...)
Network configuration with
module identification
running
Red Exception error, module in
“EXCEPTION” status
Flashing red
(Flashes once:
...)
Configuration error
Flashing red
(Flashes twice:
...)
Error in the IP address or
IP address not assigned
Flashing red
(Flashes three times:
...)
Error in station name or
station name not assigned
Flashing red
(Flashes four times:
...)
Severe internal error

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6 Assembly
When installing the product always observe
the ambient conditions specified in the
technical data (see “Technical data” on
page 27).
Required tools
• TX9 screwdriver
Assembling the IMpnio interface
module
CAUTION
Risk of damage to persons
and property!
Assembly of the IMpnio interface
module requires basic mechanical
and electrical knowledge.
yOnly qualified personnel (see
“Personnel qualifications” on
page 17) are authorized to
assemble the IMpnio interface
module.
yMeasures to prevent
electrostatic discharge (ESD
protection) must be
undertaken to protect the
module and system
components during all
assembly work.
CAUTION
Risk of injuries when
assembling under voltage!
If you do not switch off the power
supply before assembling the
IMpnio interface module, you may
get injured or the device or system
components may be damaged.
yAlways switch off the power
supply to the relevant system
component before assembling
the IMpnio interface module.

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1. Always switch off the power supply to the
relevant system component before
assembling the IMpnio interface module.
2. Insert the IMpnio interface module into
the appropriate slot on the system
component until it catches (example in
Fig. 2).
3. Tighten the torx screws on the front until
the front panel is flush. The circuit board
is locked by turning the screw.
This lock is only fully functional once the
interface has been properly tightened
(see Fig. 3).
Fig. 2: Example: Inserting the interface module
Fig. 3: Lock effect
1Lock
1

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7 Commissioning
• Before commissioning, check that all
plug-in connections have the correct seat.
• Once the system has been switched on,
the module runs through an initialization
phase with a self-test, is then ready for
communication on the network, and waits
to be connected by the Profinet IO con-
troller.
• The GSD file (device master data)
corresponding to the interface module
can be created with the BS350 operating
software.
8 Operation
Operation is not necessary while the system
is running.
9 Maintenance and
repair
Cleaning and care
Maintenance
The IMpnio interface module is maintenance-
free if used as intended.
Spare parts
Please refer to the address directory under
www.boschrexroth.com and in chapter
“16 Service and sales” on page 28 for the
addresses of our foreign subsidiaries.
10 Decommissioning
For details about how to disassemble or
replace your IMpnio interface module please
refer to chapter “11 Disassembly and
replacement” on page 25.
CAUTION
Risk of damage to persons
and property!
Commissioning of the IMpnio
interface module requires basic
mechanical and electrical
knowledge.
yOnly qualified personnel (see
“Personnel qualifications” on
page 17) are authorized to
commission the system. CAUTION
Any dirt or liquids penetrating
the device lead to
malfunctions!
Safe function of the IMpnio
interface module is no longer
ensured.
yAlways provide for absolute
cleanness when working on
the IMpnio interface module.

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11 Disassembly and replacement
Required tools
• TX9 screwdriver
Disassembling
Proceed as follows to disassemble the
IMpnio interface module:
1. Make sure the relevant system
components are not under voltage.
2. Loosen the front torx screws. The IMpnio
interface module may only be removed
once the lock has been completely
released (see Fig. 4).
3. Assemble a dummy panel, if necessary.
Fig. 4: Releasing the lock
1Lock
CAUTION
Disconnecting the IMpnio
interface module while under
voltage
Damage to the IMpnio interface
module!
yMake sure the relevant system
component is not under
voltage before removing the
IMpnio interface module.
1

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12 Disposal
Environmental protection
Careless disposal of the IMpnio interface
module could lead to pollution of the
environment.
Therefore dispose of the device in
accordance with the currently applicable
regulations in your country.
You can also send the device to Bosch
Rexroth for disposal.
13 Extension and
conversion
Do not convert the IMpnio interface module.
14 Troubleshooting
Malfunctions and information on errors are
displayed in the tightening system, e.g. in the
BS350.
The MS LED indicates the interface module
status.
If you should not be able to remedy an
occurring defect, please contact one of the
addresses that you can find under
www.boschrexroth.com or in the address
directory in chapter “16 Service and sales”
on page 28.
Table 5 MS
LED display Meaning
Red Exception error, module
in “EXCEPTION” status
Flashing red
(Flashes once:
...)
Configuration error
Flashing red
(Flashes twice:
...)
Error in the IP address or
IP address not assigned
Flashing red
(Flashes three times:
...)
Error in station name or
station name not
assigned
Flashing red
(Flashes four times:
...)
Severe internal error

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15 Technical data
Table 6
General data IMpnio
Order number 0 608 830 272
Dimensions (width x height x depth) 50.1 x 22.3 x 56.8 mm
Weight 30 g
Operating temperature range Designed for operation in System 350
components
Storage temperature range –20 °C to 70 °C
Permissible humidity for application 20% - 90%, non-condensing
Permissible humidity for storage 20 - 95%
Protection class in acc. with EN 60529/IEC529 IP 20 (~NEMA 1) when installed
Mounting orientation Any

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16 Service and sales
Service
We are always the right partner when it
comes to system know-how.
For any problem: Service from Rexroth
– You can reach us around the clock at:
[phone]
– Of course you can also reach us via
e-mail: [email protected]
Worldwide service
Our global service network can be reached
at any time in over 40 countries. You can find
detailed information on our service locations
in Germany and worldwide in the Internet at:
www.boschrexroth.com/service-405060
Information preparation
We will be able to help you quickly and effi-
ciently if you have the following information
ready:
– detailed description of the malfunction
and conditions
– information on the name plate of the af-
fected product, particularly the material
and serial numbers
– telephone/fax numbers and e-mail ad-
dress where we can reach you if we have
any questions.
Sales
Bosch Rexroth AG
Electric Drives and Controls
Schraub- und Einpress-Systeme
Fornsbacher Str. 92 nD-71540 Murrhardt
Postfach 1161 nD-71534 Murrhardt
You can reach us:
– via telephone
+49 (0)71 92/ 22 208
– via fax
+49 (0)71 92/ 22 181
– via e-mail
[email protected]
Internet
Information on Rexroth's tightening technolo-
gy can be found in the Internet at
www.boschrexroth.com/schraubtechnik
Additional information on service, repairs,
and training, as well as the current addresses
of our sales offices, can be found at
www.boschrexroth.com
If you are located outside of Germany, please
contact your nearest Rexroth partner.

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Sommaire
Au sujet des présentes instructions . . . . . 30
Consignes de sécurité fondamentales . . 30
Volume de livraison. . . . . . . . . . . . . . . . . . 33
Description du produit . . . . . . . . . . . . . . . . 33
Transport et stockage . . . . . . . . . . . . . . . 35
Montage . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Mise en service . . . . . . . . . . . . . . . . . . . . . 37
Fonctionnement . . . . . . . . . . . . . . . . . . . . 37
Entretien et réparations . . . . . . . . . . . . . . 37
Mise hors service . . . . . . . . . . . . . . . . . . . 37
Démontage et remplacement . . . . . . . . . . 38
Elimination . . . . . . . . . . . . . . . . . . . . . . . . . 39
Elargissement et transformation . . . . . . . . 39
Recherche des erreurs et élimination
des erreurs . . . . . . . . . . . . . . . . . . . . . . . . . 39
Caractéristiques techniques . . . . . . . . . . . 40
Service et distribution. . . . . . . . . . . . . . . . 41
Les indications données servent
exclusivement à la description du produit. Il
ne peut être déduit de nos indications
aucune déclaration quant aux propriétés
précises ou à l’adéquation du produit en vue
d’une application précise. Ces indications ne
dispensent pas l’utilisateur d’une
appréciation et d’une vérification
personnelle. Il convient de tenir compte du
fait que nos produits sont soumis à un
processus naturel d’usure et de
vieillissement.
 Tous droits réservés par Bosch
Rexroth AG, y compris en cas de dépôt
d’une demande de droit de propriété
industrielle. Tout pouvoir de disposition, tel
que droit de reproduction et de transfert,
détenu par Bosch Rexroth.
Les présentes instructions ont été rédigées
en allemand.