Burkert 0131 User manual

Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 0131
2/2- or 3/2-way solenoid valve
2/2- oder 3/2-Wege-Magnetventil
Électrovanne 2/2 ou 3/2 voies

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2
1OPERATING INSTRUCTIONS
The operating instructions contain important information.
▶Read the operating instructions carefully and follow the safety
instructions in particular, and also observe the operating conditions.
▶Operating instructions must be available to each user.
▶The liability and warranty for the device are void if the operating
instructions are not followed.
1.1 Symbols
▶Designates an instruction to prevent risks.
→designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Imminent danger! Serious or fatal injuries.
WARNING!
Potential danger! Serious or fatal injuries.
CAUTION!
Danger! Minor or moderately severe injuries.
Warns of damage to property:
NOTE!
2INTENDED USE
Incorrect use of the solenoid valve Type 0131 can be dangerous
to people, nearby equipment and the environment.
▶The device is designed to control, shut o and meter of neutral,
PVC versions also aggressive media.
▶Provided the cable plug is connected and installed correctly, e.g.
Bürkert Type 2508, the device satises protection class IP65 in
accordance with DIN EN 60529 / IEC 60529.
▶Use according to the permitted data, operating conditions and
conditions of use specied in the contract documents and oper-
ating instructions.
▶Correct transportation, correct storage and installation and care-
ful use and maintenance are essential for reliable and problem-
free operation.
▶Use the device only as intended.
2.1 Denition of term
In these operating instructions, the term “device” always refers to
the solenoid valve Type 0131.
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Risk of injury due to malfunction of valves with alternating
current (AC)!
Sticking core causes coil to overheat, resulting in a malfunction.
▶Monitor process to ensure function is in perfect working order!
Risk of short-circuit/escape of media through leaking screw
joints!
▶Ensure seals are seated correctly.
▶Carefully screw valve and connection lines together.
General hazardous situations.
To prevent injury, ensure that:
▶Do not make any internal or external changes. Ensure that the
system cannot be activated unintentionally.
▶Installation and repair work may be carried out by authorized
technicians only and with the appropriate tools.
▶After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a dened or controlled
manner.
▶Do not put any loads on the body.
▶The general rules of technology apply to application planning
and operation of the device.
3BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any contin-
gencies and events which may arise during installation, operation
and maintenance.
Danger – high pressure!
▶Before loosening the lines and valves, turn o the pressure and
vent the lines.
Risk of electric shock!
▶Before reaching into the system, switch o the power supply
and secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
Risk of burns/Risk of re if used continuously through hot device
surface!
▶Keep the device away from highly ammable substances and
media and do not touch with bare hands.
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4TECHNICAL DATA
4.1 Operating conditions
The following values are indicated on the type label:
•Voltage (Tolerance ± 10 %) / Current type
•Coil power consumption (active power in W - at operating
temp.)
•Pressure range
•Body material: PVC (PV) or Brass (MS)
•Sealing material: FKM, EPDM, NBR
Circuit functions
A
A
P
2/2-way valve; closed in rest
position
B
A
P
2/2-way valve; opened in rest
position
C
A
PR
3/2-way valve; closed in rest
position, output A unloaded
D
A
PR
3/2-way valve; in rest position
output A pressurized
E
A
P1 P2
3/2-way valve; in rest position,
pressure connection P2 connected
to output A. P1 closed
F
A
P
B3/2-way valve; in rest position,
pressure connection P connected
to output B
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Electrical operating conditions
With high-performance elec-
tronics AC/DC
Without
electronics
50 Hz, 60 Hz
Ambient tem-
perature (inter-
mittent duty
„Fig. 2“)
max. +70 °C max. +55 °C
Operatingmode
(according to
DIN VDE 0580)
Long-term operation
Intermittent duty (Determination
of the permitted operating param-
eters see „Fig. 1“ und „Fig. 2“)
Long-term
operation
Intermittent
duty
Temperature
protection
switch
Device has a resettable tem-
perature protection switch which
switches the device o if unac-
ceptable heating occurs during
intermittent duty. Switches on
again only after cooling down and
after a new switching request.
without
Tab. 1: Electrical operating conditions
Intermittent operation for version with high-performance
electronics AC/DC
Characteristic values (according to DIN VDE 0580)
tSD – Cycle time
tED – Duty cycle
tSP – De-energized pause
ED – Relative duty cycle
SH – Switching frequency
tED
tSP
tSD
tSD[s] = 60
SH 1
min
tED [s] =
tSP [s] = tSD [s] – tED [s]
ED[%]
100
x tSD [s]
Fig. 1: Characteristic values intermittent operation for version with high-
performance electronics AC/DC
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Permitted operating parameters
20
0
10
20
30
40
50
60
70
80
90
100
30 40 50 60 70
Ambient temperature [°C]
Switching frequency
6/min
10/min
15/min
Relative duty cycle [%]
Fig. 2: Relative duty cycle (ED) depending on switching frequency and
ambient temperature
4.2 Application conditions
Ambient temperaturemax. +50 °C
Protection class IP65 in accordance with DIN EN 60529 / IEC
60529 with cable plug, e.g. Bürkert Type 2508
Operating duration Unless otherwise indicated on the type label,
the solenoid system is suitable for continuous
operation
Important information for functional reliability during con-
tinuous operation: If standstill for a long period at least 1-2
activations per day are recommended.
Service life High switching frequency and high pressures
reduce the service life
4.2.1 Permitted temperature
Permitted medium temperature depending on body material and
sealing material
PVC Version:
Sealing material Permitted temperature
FKM -10 ... +50 °C
EPDM -10 ... +50 °C
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Brass Version:
Sealing
material
Version with
high power AC/DC 1)
Version without elec-
tronic 50 Hz, 60 Hz 1)
NBR -10 ... +90 °C -10 ... +90 °C
FKM -10 ... +90 °C -10 ... +130 °C
EPDM -30 ... +90 °C -30 ... +130 °C
1) see description on the type label
Viscosity: 37 mm2/s
4.2.2 Permitted media
Permitted media depending on body material and sealing material
PVC Version:
Sealing
material
Permitted media
FKM Oxidizing acids and substances, salt solution
EPDM Alkalis, alkaline washing and bleaching lyes
Brass Version:
Sealing
material
Permitted media
NBR Neutral media, technical vacuum
FKM Per-solutions, hot oils without additives, diesel
and heating oil without additives, detergent
solution,
technical vacuum
EPDM Oil and grease-free liquids, cold and hot water,
technical vacuum
4.3 Conformity
In accordance with the EU Declaration of conformity, Type 0131 is
compliant with the EU Directives.
4.4 Standards
The applied standards, which verify conformity with the EU Direc-
tives, can be found on the EU-Type Examination Certicate and / or
the EU Declaration of Conformity.
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4.5 Type label
Type
Circuit function
Orice
Sealing material
Body material
Id. Number
Manufacturer code
Voltage, Frequency,
Power consumption
Connection thread, Operating
pressure
0131 A 10,0 FKM PV
Made in Germany
00050443 W12MN
230V 50 Hz 16 W
D16 P N 0 - 3 bar
5INSTALLATION
5.1 Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
▶Before loosening the pipes and valves, turn o the pressure and
vent the lines.
Risk of injury due to electrical shock!
▶Before reaching into the device or the equipment, switch o the
power supply and secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations
for electrical equipment.
WARNING!
Risk of injury from improper installation!
▶Installation may be carried out by authorized technicians only
and with the appropriate tools.
Risk of injury from unintentional activation of the system and an
uncontrolled restart!
▶Secure system from unintentional activation.
▶Following assembly, ensure a controlled restart.
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5.2 Before installation
Installation position: any, actuator preferably upwards.
Procedure:
→Check pipelines for dirt and clean.
→Install a dirt lter before the valve inlet (≤500 µm).
5.3 Installation
Insert O-ring
Insert
Tighten union nut - evenly by
hand only
NOTE!
Caution risk of breakage!
•Do not use the coil as a lever arm.
→Body with welded sleeve: Use PVDF.
→Body with PVC bonded sleeves: Use Tangit special adhesive.
Valve body must not be installed under tension.
Sealing material must not get into the device.
→Observe direction of ow:
The arrow or letter on the body indicates the direction of ow:
from P →A (NC) or from P →B (NO).
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