Burkert 6430 User manual

Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 6430
3/2-way solenoid valve
3/2-Wege-Magnetventil
Électrovanne 3/2 voies

2
1 OPERATING INSTRUCTIONS
The operating instructions contain important information.
▶Carefully read the operating instructions and follow the safety
instructions.
▶The operating instructions must be available to each user.
▶Liability and warranty for the device will be invalidated if the
operating instructions are not followed.
Table of contents
1 Operating instructions................................................................2
2 Intended use...............................................................................3
3 Basic safety instructions ............................................................3
4 Technical data ............................................................................5
5 Installation.................................................................................... 7
6 Maintenance, troubleshooting .................................................11
7 Spare parts...............................................................................13
8 Transportation, storage, disposal.............................................14
1.1 Symbols
Warning of injuries:
Danger!
Imminent danger! Serious or fatal injuries.
Warning!
Potential danger! Serious or fatal injuries.
Caution!
Danger! Moderate or minor injuries.
Warning of damage:
note!
Other symbols:
highlights important tips and recommendations.
refers to information in these operating instructions or in
other documentation.
▶highlights instructions to avoid a danger.
→highlights a procedure which you must carry out.
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2.1 Denition of terms
In these operating instructions the term “device” designates the
Type 6430 solenoid valve.
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any contin-
gencies and events which may arise during installation, operation
and maintenance.
Risk of injury from high pressure.
▶Before loosening lines and valves, switch o the pressure!
Vent or empty the lines.
Risk of injury due to electric shock.
▶Before working on the device or system, switch o the power
supply. Secure against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
2 INTENDED USE
Unauthorised use of the Type 6430 solenoid valve may be dan-
gerous to people, nearby equipment and the environment.
▶The device is designed for controlling, shutting o and dosing
neutral media.
▶If devices are explosion-protected (see type label or additional
plate), also follow the operating instructions for the coil/ pilot
control.
▶With a properly connected and assembled cable plug, e.g.
Bürkert Type 2518, the device complies with degree of
protection IP65 in accordance with DINEN60529 / IEC60529.
▶When using the device, observe the authorised data, operating
conditions and deployment conditions specied in the contract
documents and in the operating instructions.
▶Prerequisites for safe and trouble-free operation are correct
transportation, correct storage and installation as well as careful
operation and maintenance.
▶Only use the device as intended.
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Risk of burns and re due to hot device surface if device
operated continuously.
▶Do not touch the device unless wearing suitable protective gloves.
▶Keep the device away from highly ammable substances and
media.
Risk of injury due to malfunctioning valves which operate with
alternating voltage (AC).
If the magnetic core sticks, the solenoid will overheat and cause
the valve to malfunction.
▶Monitor valve function.
Risk of short-circuit/escape of medium due to leaking ttings.
▶Check that seals are correctly tted.
▶Carefully screw valve and connection lines together.
General hazardous situations.
To prevent injuries, observe the following:
▶Use the device only when it is in perfect condition and in accor-
dance with the operating instructions.
▶Do not modify the device.
▶Secure device or plant to prevent unintentional activation.
▶Only trained technicians may perform installation and mainte-
nance work.
▶Following interruption of the process, ensure that the process
is restarted in a controlled manner.
▶Do not mechanically load housing.
▶Observe the general rules of technology.
3.1 Warranty
A precondition for the warranty is that the device is used as
intended in consideration of the specied operating conditions.
3.2 Information on the Internet
Operating instructions and data sheets for Type 6430 can be found
on the Internet at:
www.burkert.com Type 6430
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4 TECHNICAL DATA
4.1 Operating conditions
The following values are indicated on the type label:
• Voltage (tolerance ± 10%) / current type
• Coil power (active power in W - at operating temperature)
• Pressure range1)
• Body material: Brass (MS), gunmetal (RG)
• Seal material: NBR (BB), PUR + NBR (PB), FKM (FF), EPDM
(AA)
1) The version controlled by external air requires auxiliary pilot air to be at
least 2bar above operating pressure.
The vacuum version requires a minimum pressure dierence of 0.5 bar
and is suitable for rough vacuum only.
Circuit functions 3/2-way valve Type 6430
Standard device/ vacuum version
C
(NC)
2(A)
1(P) 3(R)
12 D
(NO)
2(B)
1(P) 3(R)
10
Standard device/ vacuum version as pulse valve
C
(NC)
2(A)
1(P) 3(R)
12
Version controlled by external air
C
(NC)
2(A)
1(P) 3(R)
12 D
(NO)
2(B)
1(P) 3(R)
10
→For vacuum operation connect the vacuum pump to
connection 3 (R).
Protection class: IP65 according to DIN EN 60529 / IEC 60529 with
correctly connected and mounted cable plug, e.g.
Bürkert Type2518
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4.2 Usage conditions
Ambient temperature: 0...+55 °C
–20...+55 °C for seal material EPDM
Permitted medium temperature and permitted media depending on
the seal material:
Seal
material
Medium
temperature
Permitted media
Standard
device
Vacuum version
and version
controlled by
external air
NBR 0°C...+80°C Neutral media
as compressed
air, water, low-
viscosity oils
Neutral gases,
compressed air,
vacuum
PUR/NBR 0°C...+80°C
FKM 0 °C...+90 °C
EPDM –20 °C...+90 °C
Oil and grease-
free media, cold
and hot water
Viscosity (standard device): 21 mm²/s
Operating duration: Unless otherwise specied on the type
label, the solenoid system is suitable for
continuous operation.
Service life: High switching frequency and high
pressures will reduce the service life.
Important information to ensure functional reliability during
continuous operation!
During a long downtime it is recommended to actuate at least
1–2 switching operations per day.
Liquids and high dierential pressure may cause violent water
hammers.
4.3 Conformity
The device conforms to the EU directives as per the EU Declaration
of Conformity (if applicable).
4.4 Standards
The applied standards, which are used to demonstrate conformity
with the directives, are listed in the EU type examination certicate
and/or the EU Declaration of Conformity (if applicable).
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4.5 Type label
Type
Circuit function
Seat diameter
Seal material
Body material
Identication
number
Manufacturer’s code
Voltage, current type, power
Connection type, operating
pressure
6430 C 12,0 PB MS
Made in Germany
00351175
W17MG
24V DC 8W
G1/2 P N 1 - 1 6 bar
5 INSTALLATION
Danger!
Risk of injury from high pressure.
▶Before loosening lines and valves, switch o the pressure!
Vent or empty the lines.
Risk of injury due to electric shock.
▶Before working on the device or system, switch o the power
supply. Secure against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
Warning!
Risk of injury due to improper installation.
▶Installation may be carried out by authorised technicians only
and with the appropriate tools.
Risk of injury due to unintentional activation of the system and
uncontrolled restart.
▶Secure the system against unintentional activation.
▶Following installation, ensure a controlled restart.
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5.1 Before installation
→Check pipelines for soiling and clean if required.
→Install a dirt trap upstream of the valve
inlet (≤ 500 µm).
5.2 Installation
Any installation position, preferably actuator face up.
note!
▶Ensure that the valve body is not installed twisted.
▶Ensure that seal material does not get into the device.
Caution! Risk of breakage!
▶Do not use the solenoid as a lever arm.
→Hold the device on the body using an open-end wrench and
screw into the pipeline.
→Observe pin assignment according to switching function and
identication.
5.3 Manual override
note!
Caution! When manual override is locked, the valve can no
longer be electrically actuated.
Press
Turn
1
2
Manual override
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5.4 Electrical connection of cable plug
Warning!
Risk of injury due to electric shock.
▶Before working on the device or system, switch o the power
supply. Secure against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
Risk of electric shock if protective conductor not connected.
▶Always connect protective conductor and check electrical
continuity between solenoid and body.
Observe specications on the type label regarding voltage
and current type.
Approved cable plug, e.g.
Type 2518 or other suitable cable
plug in accordance with
DIN EN 175301-803 Form A
Seal
max. 50 – 60Ncm
→Screw cable plug tight (approved types see data sheet), ensuring
a torque of 50 – 60Ncm.
→Check that the seal is correctly tted.
→Connect protective conductor and check electrical continuity
between solenoid and body.
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5.4.1 Electrical connection of pulse valve (CF02)
Terminal 1
(=) ∼
(+) L1
(–) N
PE
Terminal 2
Terminal 3
Protective
conductor 4
24 3
1
Fig. 1: Circuit diagram connection of pulse valve
The connection terminals in the cable plug are identied with
the numerals 1 to 3 according to the terminals on the valve.
→Connect pulse valves (variable code CF 02) as shown in “Fig. 1”.
Pulse on Terminal 1 closes the valve, pulse on Terminal 2 opens
the valve.
→Connect standard devices L1/+ and N/– to terminals 1 and 2
independently of the polarity.
note!
Important information:
▶Avoid pulses from being simultaneously generated on both coil
windings.
▶Other consumers (e.g.relays) must not be switched parallel to
the terminals.
▶The coil connection, which is not energised, must be electrically
isolated (open).
▶If 2 or more valves are switched in parallel, ensure that this
requirement is met by using bipolar or multipolar switches.
▶If versions feature a manual override, this can be used only
to a limited extent.
Electrical connection of the position feedback (variable
code LF02 or LF03) see operating instructions for Type1060.
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6 MAINTENANCE, TROUBLESHOOTING
Danger!
Risk of injury from high pressure.
▶Before loosening lines and valves, switch o the pressure!
Vent or empty the lines.
Risk of injury due to electric shock.
▶Before working on the device or system, switch o the power
supply. Secure against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
Warning!
Risk of injury due to improper maintenance work.
▶Maintenance may be carried out by authorised technicians
only and with the appropriate tools.
Risk of injury due to unintentional activation of the system and
uncontrolled restart.
▶Secure the system against unintentional activation.
▶Following maintenance, ensure a controlled restart.
note!
Explosion-proof versions may be repaired by the manufacturer
only!
Sealed screws must not be opened!
6.1 Faults
The piston may have occupied a middle position during
transportation.
To move the piston to the end position:
→Pressurise connection P and briey close connection A/B.
→Press piston with your nger through connection R into the end
position.
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If faults occur, check whether
• the device has been installed correctly
• the electrical connection and the uid connection have been
properly implemented
• the device is damaged
• all screws have been tightened
• voltage and pressure have been applied
• the pipelines are clean
• the power supply is strong enough
• there is adequate dierential pressure
• the volume is adequate
Vacuum version and externally controlled version
• For vacuum operation check whether a nominal diameter is used
which corresponds to the pump capacity.
• If a version is externally controlled, check whether operating
pressure and control pressure have been applied
(pilot pressure must be at least 2 bar above operating pressure)
Valve does not switch
Possible cause:
• Short-circuit or coil interrupted
• Inadequate power supply
• Interior of the valve soiled
• Medium pressure outside the permitted pressure range
• Manual override locked
• not enough dierential pressure available
• the volume is not adequate
Valve does not close
Possible cause:
• Interior of the valve soiled
• Manual override locked
• not enough dierential pressure available
• the volume is not adequate
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7 SPARE PARTS
Danger!
Escape of medium through leaking device.
If the O-rings are forgotten or incorrectly inserted when installing
the pilot valve, the device will be damaged and medium will
escape.
▶Before screwing down the device, correctly insert the O-rings
into the recesses.
Caution!
Risk of injury and/or damage due to incorrect parts.
Incorrect accessories and unsuitable spare parts may cause injuries
and damage the device and the area around it.
▶Use only original accessories and original spare parts from
Bürkert.
7.1 Ordering spare parts
2 spare-part sets are available for each device version
(see Chapter “7.2 Overview of spare parts”).
Order the
wearing part set SET 3 (Pos. 2) or the
pilot control with solenoid (Pos. 1)
quoting the identication number of the device.
The identication number of the device can be found on the type
label (see also Chapter “4.5” on page 7).
The replacement of spare parts is described in the
“Replacement Instructions Type 6430”. These instructions
can be found on our website at www.burkert.com.
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7.2 Overview of spare parts
Standard device Vacuum version Externally
controlled version
1
2
Standard-Ausführung
1
2
Vakuum-Ausführung
1
2
8 TRANSPORTATION, STORAGE,
DISPOSAL
note!
Damage in transit due to inadequately protected devices.
▶Protect the device against moisture and dirt in shock-resistant
packaging during transportation.
▶Observe permitted storage temperature.
Incorrect storage may damage the device.
Permitted storage temperature -40…+80 °C.
▶Store the device in a dry and dust-free location.
Damage to the environment caused by device parts contami-
nated with media.
▶Observe applicable disposal and environmental regulations.
▶Dispose of the device and packaging in an environmentally
friendly manner.
▶Observe national waste disposal regulations.
→Dispose of the device and packaging in an environmentally
friendly manner.
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www.burkert.com
International addresses
www.burkert.com
Manuals and data sheets on the Internet: www.burkert.com
Bedienungsanleitungen und Datenblätter im Internet: www.buerkert.de
Instructions de service et fiches techniques sur Internet : www.burkert.fr
© Bürkert Werke GmbH & Co. KG, 2019-2020
Operating Instructions 2001/01_EU-ML_00810780 / Original DE
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]