Burkert 8619 multiCELL WM AC User manual

Quickstart
Type 8619
8619 multiCELL WM AC
8619 multiCELL WM DC
8619 multiCELL
Modular transmitter/controller
Modularer Transmitter/Controller
Transmetteur/contrôleur modulaire

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2010 - 2014
Operating Instructions 1412/5_EU-ML 00561095 Original_FR

1 ABOUT THE QUICKSTART .............................................................................................................................................................3
1.1 Symbols used ..........................................................................................................................................................................3
1.2 Definition of the word "device" .......................................................................................................................................4
2 INTENDED USE ....................................................................................................................................................................................5
3 BASIC SAFETY INFORMATION ....................................................................................................................................................6
4 GENERAL INFORMATION ................................................................................................................................................................7
4.1 Manufacturer's address and international contacts ............................................................................................7
4.2 Warranty conditions ..............................................................................................................................................................7
4.3 Information on the Internet ...............................................................................................................................................7
5 DESCRIPTION OF THE DEVICE NAME PLATE ....................................................................................................................8
6 TECHNICAL DATA ................................................................................................................................................................................9
6.1 Conditions of use of the 8619 multiCELL .................................................................................................................9
6.2 Conditions of use, 8619 multiCELL WM DC ............................................................................................................9
6.3 Conditions of use, 8619 multiCELL WM AC ..........................................................................................................10
6.4 Compliance to standards and directives ...............................................................................................................10
6.5 Mechanical data ...................................................................................................................................................................11
6.6 Specifications of the "M0" main board, 8619 multiCELL ...............................................................................12
6.7 Specifications of the "M0" main board, 8619 multiCELL WM ......................................................................13
6.8 Specifications of the power supply board, 8619 multiCELL WM ..............................................................14
6.9 Specifications of the "POWER OUT" power distribution board, 8619 multiCELL WM ...................15
6.10 Specifications of the "Input" board ...........................................................................................................................15
6.11 Specifications of the memory card reader/recorder ....................................................................................16
6.12 Specifications of the outputs board "OUT" ...........................................................................................................16
6.13 Specifications of the "pH/redox" module ..............................................................................................................17
6.14 Specifications of the "COND" conductivity module .........................................................................................17
7 INSTALLATION AND WIRING ......................................................................................................................................................19
7.1 Safety instructions .............................................................................................................................................................19
7.2 Installation procedure ......................................................................................................................................................20
7.3 Electrical wiring ....................................................................................................................................................................23
Type 8619
1
English

8 ADJUSTMENT AND COMMISSIONING .................................................................................................................................41
8.1 Safety instructions .............................................................................................................................................................41
8.2 Operating levels ...................................................................................................................................................................41
8.3 Calibrating the measuring sensors ...........................................................................................................................44
9 MAINTENANCE AND TROUBLESHOOTING .......................................................................................................................46
9.1 Safety instructions .............................................................................................................................................................46
9.2 If you encounter problems ............................................................................................................................................46
10 SPARE PARTS AND ACCESSORIES ......................................................................................................................................47
11. PACKAGING, TRANSPORT ..........................................................................................................................................................47
12. STORAGE ..............................................................................................................................................................................................47
13. DISPOSAL OF THE DEVICE ........................................................................................................................................................47
2
Type 8619
English

1 ABOUT THE QUICKSTART
The Quickstart describes the entire life cycle of the device. Please keep it in a safe place, accessible to all users
and any new owners.
Important safety information.
Failure to comply with the information mentioned especially at chapters Intended use and Basic safety instructions
can lead to hazardous situations.
• When the symbol is marked inside or outside the device, carefully read the Operating Instructions.
• Whatever the version of the device, this Quickstart must be read and understood.
The Quickstart describes the main steps to be carried out when installing, commissioning and programming the
device.
Refer to the corresponding instruction manual to get a complete description of the device.
The Operating Instructions for type 8619 can be found on the CD provided with the device or on internet
under:
www.burkert.com Type 8619
1.1 Symbols used
DANGER
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in serious injury.
WARNING
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or even death.
CAUTION
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor injuries.
NOTE
Warns against material damage.
▶Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→Indicates a procedure to be carried out.
3
About the Quickstart
Type 8619
English

1.2 Definition of the word "device"
The word "device" used within this manual refers to the 8619 multiCELL, the 8619 multiCELL WM AC and/or the
8619 multiCELL WM DC.
4
About the Quickstart
Type 8619
English

2 INTENDED USE
Use of this device that does not comply with the instructions could present risks to people, nearby
installations and the environment.
▶The device is intended, depending on the modules fitted and the measurement sensors connected, for the
acquisition, processing, transmission and regulation of physical parameters such as pH, conductivity, tem-
perature or flow rate... .
▶This device must be protected against electromagnetic interference, ultraviolet rays and, when installed out-
doors, the effects of climatic conditions.
▶This device must be used in compliance with the characteristics and commissioning and use conditions
specified in the contractual documents and in the user manual.
▶Requirements for the safe and proper operation of the device are proper transport, storage and installation, as
well as careful operation and maintenance.
▶Only use the device as intended.
▶Observe any existing restraints when the device is exported.
5
Intended use
Type 8619
English

3 BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurrences that may arise during assembly, use and maintenance of the device.
• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance
observe.
Danger due to electrical voltage.
▶If a 12-36 V DC version is installed either in a wet environment or outdoors, all the electrical voltages must be
of max. 35 V DC.
▶Disconnect the electrical power for all the conductors and isolate it before carrying out work on the system.
▶All equipment connected to the 8619 shall be double insulated with respect to the mains according to the
standard IEC 61010-1:2010.
▶Observe all applicable accident protection and safety regulations for electrical equipment.
Various dangerous situations.
To avoid injury take care:
▶to prevent any unintentional power supply switch-on.
▶to carry out the installation and maintenance work by qualified and skilled staff with the appropriate tools.
▶to guarantee a set or controlled restarting of the process after a power supply interruption.
▶to use the device only if in perfect working order and in compliance with the instructions provided in the user
manual.
▶to observe the general technical rules during the planning and use of the device.
▶not to use this device in explosive atmospheres.
▶not to use this device in an environment incompatible with the materials from which it is made.
▶not to subject the device to any mechanical stresses (for example by placing objects on top of it or using it as
a step).
▶not to make any external modifications to the device such as for instance painting or varnishing any part of the
device.
NOTE:
Elements/components sensitive to electrostatic discharges
▶This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compo-
nents are instantly destroyed or go out of order as soon as they are activated.
▶To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
standards EN 61340-5-1 and 5-2.
▶Also ensure that you do not touch any of the live electrical components.
6
Basic safety information
Type 8619
English

4 GENERAL INFORMATION
4.1 Manufacturer's address and international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at: www.burkert.com
4.2 Warranty conditions
The condition governing the legal warranty is the conforming use of the multiCELL 8619 in observance of the
operating conditions specified in this manual.
4.3 Information on the Internet
You can find the Operating instructions and technical data sheets regarding the type 8619 at: www.burkert.com
7
General information
Type 8619
English

5 DESCRIPTION OF THE DEVICE NAME PLATE
8619 multiCELL
Supply: 12-36V DC, 1.8 A
Temp: -10...+60 °C
IP65 PANEL (FRONT) IP20 (REAR)
S-N:1110
00560204
W44ML
Made in France
1
2
4
5
7
11
M0: 2xDI - 2xAO - 2xDO - SD CARD
M1: pH/ORP - PT100/1000
M2: RES COND 2/4 POLES PT100/1000
M3: 2xAO - 2xDO
M4:
M5:
M6:
Softw.:
00560204 W44ML
Made in France
6
8
9
}
10
12
3
Fig. 1: Example of a name plate
1. Type of device
2. Electrical power supply
3. Ambient temperature range
4. Protection rating
5. Serial number
6. Conformity logo
7. Construction code
8. Device fitted with a memory card reader
9. Characteristics of the connection modules
10. Software options
11. Order code
12. Properties of the main "M0" board
8
Description of the device name plate
Type 8619
English

6 TECHNICAL DATA
6.1 Conditions of use of the 8619 multiCELL
Ambient temperature
• without connection module 1)
• with connection module 1)
• -10 to +70 °C
• -10 to +60 °C
Air humidity < 85 %, not condensing
Height above sea level max. 2000 m
Protection rating • IP65, NEMA4X on front, once mounted, and electrical enclosure closed
• IP20 for the parts inside the electrical enclosure
Pollution degree Degree 2 according to UL 61010-1
Category of installation Category 1 according to UL 61010-1
1) with a memory card available as an accessory (order reference 564072). If a different memory card is used,
observe the operating temperatures given by the manufacturer of the memory card.
6.2 Conditions of use, 8619 multiCELL WM DC
Ambient temperature
• without connection module 1)
• with connection module 1)
• -10 to +75 °C
• -10 to +60 °C
Air humidity < 85 %, not condensing
Height above sea level max. 2000 m
Protection rating IP65, IP67, if the following conditions are met:
• Body of the cable glands tightened with a torque of 5.5 Nm ± 20 % at
the factory.
• Cable glands blanked off or wired.
• Screws of the cable glands tightened with a torque of 4.5 Nm ± 20 %.
• Housing closed.
• The 4 screws for the cover are tightened crosswise with a torque of
1.4 Nm ± 20 %.
Pollution degree Degree 2 according to UL 61010-1
Category of installation Category I according to UL 61010-1
1) with a memory card available as an accessory (order reference 564072). If a different memory card is used,
observe the operating temperatures given by the manufacturer of the memory card.
9
Technical data
Type 8619
English

6.3 Conditions of use, 8619 multiCELL WM AC
Observe the maximum permissible load as a function of the ambient temperature. See the derating curves
Fig. 4, section 6.9.
Ambient temperature -10 to +70 °C 1)
Air humidity < 85 %, not condensing
Height above sea level max. 2000 m
Protection rating, 8619 multiCELL IP65 and IP67 if the following conditions are met:
• Body of the cable glands tightened with a torque of 5.5 Nm
±20 % at the factory.
• Cable glands blanked off or wired.
• Screws of the cable glands tightened with a torque of 4.5 Nm
± 20 %.
• Housing closed.
• The 4 screws for the cover are tightened crosswise with a
torque of 1.4 Nm ± 20 %.
Pollution degree Degree 3 according to UL 61010-1, if the following conditions
are met:
• Housing closed.
• The 4 screws for the cover are tightened crosswise with a
torque of 1.4 Nm ± 20 %.
Category of installation Category II according to UL 61010-1
1) with a memory card available as an accessory (order reference 564072). If a different memory card is used,
observe the operating temperatures given by the manufacturer of the memory card.
6.4 Compliance to standards and directives
The device conforms to the EC directives through the following standards:
• EMC: EN 61000-6-2, EN 61000-6-3
• Resistance to vibrations EN 60068-2-6
• Resistance to shocks: EN 60068-2-27
• For the 8619 multiCELL WM AC: Low voltage directive
The UL devices with command key PE72 (identified by the logo ) and the UL devices with command
key PU02 (identified by the logo ), for the United States and Canada, comply with the following
standards:
• UL 61010-1
• CRN/CSA-C22.2 n° 61010-1
10
Technical data
Type 8619
English

6.5 Mechanical data
Tab. 1: Materials in contact with the ambient air
Component
Material
8619 multiCELL 8619 multiCELL WM AC or
8619 multiCELL WM DC
8619 multiCELL housing and fastener PPO -
Wall-mounting housing, wall-mounting
fastening plate, cable glands, protective cap
(for LCD display), protective blank (for a slot
without connection terminal), hinge stiffener.
- PA66
Seal Silicone
Front panel and keys PC/silicone
Terminal support plate Stainless steel 304
Terminal blocks PBT, contacts in gold-plated copper alloy
Ground screw + spring washer Stainless steel 316 (A4)
Protective cap for the 110-240 V AC power
supply terminal board - Stainless steel 304
4 cover screws - PVC
Silicone
PC PC
PPO
Silicone
Stainless steel 304
Stainless steel 316 (A4)
PBT, contacts in gold-plated
copper alloy
Fig. 2: Component materials of the 8619 multiCELL
11
Technical data
Type 8619
English

PE
PE
PE
M0
M1
M2
M3
M4
M5
M6
PWR OUT
MEMORY
CARD
123456789123456789
PBT, contacts in gold-plated
copper alloy
Silicone
PVC
PA66
PA66
Stainless steel 304
PC PA66
Stainless steel 316
(A4)
Fig. 3: Component materials of the 8619 multiCELL WM
6.6 Specifications of the "M0" main board,
8619 multiCELL
Electrical supply 12-36 V DC • filtered and regulated
• SELV circuit, at a non-hazardous energy level
• Tolerance: ±10 %
Specifications of the 12-36 V DC power
source (not provided) of the UL devices,
with variable key PE72
• Limited power source (in accordance with section 9.3 of the UL
61010-1 standard)
• or class 2 type power source (according to the 1310/1585 and
60950-1 standards)
Own consumption (without connection
module, outputs not connected)
1.5 VA
Power distribution ("PWR OUT") • 12-36 V DC, 1.8 A max.
• Protected against polarity reversal
All digital inputs ("DI") • Switching threshold Von: 5 to 32 V DC
• Switching threshold Voff: < 2 V DC
• Input impedance: 3 kW
• Galvanically isolated
• Protected against polarity reversal and voltage spikes
• Frequency: 0.5 to 2500 Hz
12
Technical data
Type 8619
English

All analogue outputs ("AO") • 4-20 mA current
• Any connection mode, in sink or source mode
• Galvanically isolated
• Protected against polarity reversal
• Max. loop impedance 1100W to 36 V DC, 610W to 24 V DC,
100W to 12 V DC
All digital outputs ("DO") • Transistor
• Any connection mode, in NPN or PNP mode
• Galvanically isolated
• Protected against short circuits
• Max. voltage: 36 V DC
• Max. 700 mA per transistor; total of max. 1A if both transistors are
connected
• Max. frequency 2000 Hz
Flow rate measurement Refer to the user manual for the flow sensor connected to the 8619
6.7 Specifications of the "M0" main board,
8619 multiCELL WM
All digital inputs ("DI") • Switching threshold Von: 5 to 32 V DC
• Switching threshold Voff: < 2 V DC
• Input impedance: 3 kW
• Galvanically isolated
• Protected against polarity reversal and voltage spikes
• Frequency: 0.5 to 2500 Hz
All analogue outputs ("AO") • 4-20 mA current
• Any connection mode, in sink or source mode
• Galvanically isolated
• Protected against polarity reversal
• Max. loop impedance 1100W to 36 V DC, 610W to 24 V DC,
100W to 12 V DC
13
Technical data
Type 8619
English

All digital outputs ("DO") • Transistor
• Any connection mode, in NPN or PNP mode
• Galvanically isolated
• Protected against short circuits
• Max. voltage: 36 V DC
• Max. 700 mA per transistor; total of max. 1A if both transistors are
connected
• Max. frequency 2000 Hz
Flow rate measurement (software option) Refer to the user manual for the flow sensor connected to the 8619
6.8 Specifications of the power supply board, 8619
multiCELL WM
Electrical supply 12-36 V DC • filtered and regulated
• SELV circuit, at a non-hazardous energy level
• Tolerance: ±10 %
• Maximal consumption: 1.8 A
Specifications of the 12-36 V DC power
source (not provided) of the UL devices,
with variable key PU02
• Limited power source (in accordance with section 9.3 of the UL
61010-1 standard)
• or class 2 type power source (according to the 1310/1585 and
60950-1 standards)
Electrical supply 110-240 V AC
• Frequency
• Max. current
• integrated protection
• 50/60 Hz
• 500 mA
• delayed 3.15 A fuse
Own consumption (without connection
module, outputs not connected)
2 VA
14
Technical data
Type 8619
English

6.9 Specifications of the "POWER OUT" power
distribution board, 8619 multiCELL WM
Observe the maximum permissible load as a function of the ambient temperature. See the derating curves
Fig. 4.
[A]
[°C]
-10 +100 +20 +30 +40 +50 +60 +70 +80
0
0.8
1.2
1.8
8619 multiCELL WM AC, without
connection module
8619 multiCELL WM AC, with
connection module
Maximum current
of the load
Ambient temperature
Fig. 4: Derating curves of the maximum permissible current, depending on the ambient temperature
Power distribution
• 12-36 V DC version
• 110-240 V AC version
Protected against polarity reversal
• 12-36 V DC, 1.8 A max.
• 24 V DC, filtered and regulated, 1,2 A max.: see the curves in Fig. 4.
SELV circuit, at a non-hazardous energy level
6.10 Specifications of the "Input" board
Power consumption 0.1 VA
Digital inputs ("DI") • Switching threshold Von: 5 to 32 V DC
• Switching threshold Voff: < 2 V DC
• Input impedance: 3 kW
• Galvanically isolated
• Protected against polarity reversal and voltage spikes
• Frequency: 0.5 to 2500 Hz
15
Technical data
Type 8619
English

Analogue inputs ("AI") • Any connection mode, in sink or source mode
• Galvanically isolated
• Precision ±0.25 %
• Current: 0 - 22 mA or 3.5 - 22 mA. Max. voltage: 36 V DC.
Impedance: 50 W. Resolution: 1.5 µA
• Voltage: 0 - 5 V DC or 0 - 10 V DC. Max. voltage: 36 V DC.
Impedance: 110 kW. Resolution: 1 mV
6.11 Specifications of the memory card reader/recorder
• Memory card type
• Capacity
• File system
• SD (Secure Digital) or SDHC (Secure Digital High Capacity)
• 8 GB max.
• FAT32
6.12 Specifications of the outputs board "OUT"
Power consumption 0.1VA
All digital outputs ("DOx") • Transistor
• Any connection mode, in NPN or PNP mode
• Galvanically isolated
• Protected against short circuits
• Max. voltage: 36 V DC
• Max. 700 mA per transistor; total of max. 1A if both transistors are
connected
• Max. frequency 2000 Hz
All analogue outputs ("AOx") • 4-20 mA current
• Any connection mode, in sink or source mode
• Galvanically isolated
• Protected against polarity reversal
• Max. loop impedance 1100W to 36 V DC, 610W to 24 V DC,
100W to 12 V DC
16
Technical data
Type 8619
English

6.13 Specifications of the "pH/redox" module
pH measurement
• pH measurement range
• Resolution of pH measurement
• Systematic variation in the pH measurement
• Potential difference measurement range
• Resolution of the potential difference
measurement
• Systematic variation in the potential dif-
ference measurement
• pH probe type
• -2.00...+16.00 pH
• 0.01pH
• ±0.02 pH + pH probe error
• -600...+600 mV
• 0.1 mV
• ±1 mV + pH probe error
• Electrochemical
Power consumption 0.1 VA
Measurement of the oxidation reduction
potential
• Oxidation reduction potential measurement
range
• Resolution of the potential difference
measurement
• Systematic variation in the potential dif-
ference measurement
• Oxidation reduction potential probe type
• -2000 ... +2000 mV
• 0.1 mV
• ±1 mV + ORP probe error
• Electrochemical
Temperature measurement
• Measurement range
• Measurement resolution
• Systematic variation in the measurement
• Temperature sensor type
• -25 °C ... +130 °C
• 0.1 °C
• ±1 °C + temperature probe error
• Pt100 or Pt1000, with 2 or 3 wires
6.14 Specifications of the "COND" conductivity module
Resistance measurement (without
conductivity sensor connected)
5 W ... 1 MW
Power consumption 0.25VA
Conductivity cell type With 2 or 4 electrodes; the specifications of Bürkert cells are
described in the related operating instructions.
17
Technical data
Type 8619
English

Conductivity measurement (with
connected conductivity sensor)
• Measurement range
• Measurement resolution
• Systematic variation in the measurement
• 0.000 µS/cm ... 2 S/cm (depends on the conductivity sensor)
• 10-9 S/cm
• ±0.5% of the measured value + conductivity sensor error
Resistivity measurement (with connected
conductivity sensor)
• Measurement range
• Measurement resolution
• Systematic variation in the measurement
(without sensor)
• 0.500 W.cm ... 100 MW.cm (depends on the conductivity
sensor)
• 10-1 W.cm
• ±0.5% of the measured value + conductivity sensor error
Temperature measurement
• Measurement range
• Measurement resolution
• Systematic variation in the measurement
• Temperature sensor type
• -40 °C ... ±200 °C
• ±0.1 °C
• ±1 °C + temperature probe error
• Pt100 or Pt1000, with 2 or 3 wires
18
Technical data
Type 8619
English