Burkert 8026 User manual

Quickstart
English
Type 8026 - 8036 - 8076
Flow rate transmitter

We reserve the right to make technical changes without notice.
© 2009 Bürkert SAS
Quickstart 0912/0_EU-ML_00561813_original_FR
Contents:
ABOUT THE QUICKSTART1. .........................................................................3
SYMBOLS USED2. .............................................................................................3
INTENDED USE3. ................................................................................................4
BASIC SAFETY INFORMATION4. ...............................................................5
CONTENTS OF THE DELIVERY5. ...............................................................6
DESCRIPTION6. ...................................................................................................6
TECHNICAL DATA7. ...........................................................................................7
INSTALLATION AND WIRING8. .................................................................12
COMMISSIONING9. ........................................................................................19
ADJUSTMENT AND FUNCTIONS10. ......................................................20
MAINTENANCE AND TROUBLESHOOTING11. ................................28
SPARE PARTS AND ACCESSORIES12. ...............................................31
PACKAGING, TRANSPORT, STORAGE13. ..........................................31
DISPOSAL OF THE DEVICE14. .................................................................32

3
About the Quickstart
WARNING
Warns you against a potentially dangerous situation.
Failure to observe this warning can result in serious injury or even• death.
CAUTION
Warns you against a possible risk.
Failure to observe this warning can result in substantial or minor• injuries.
NOTE
Warns you against material damage.
Failure to observe this warning may result in damage to the device• or system.
indicates additional information, advice or important recom-
mendations for your safety and for the correct operation of
the device.
refers to information contained in this manual or in other
documents.
indicates a procedure to be carried out.
→
ABOUT THE QUICKSTART1.
The Quickstart describes the entire life cycle of the device. Please keep
it in a safe place, accessible to all users and any new owners.
Important safety information.
Failure to comply with the information mentioned especially at
chapters Intended use and Basic safety instructions can lead to
hazardous situations.
This Quickstart must be read and understood.•
The Quickstart describes the main steps to be carried out when
installing, commissioning and programming the device.
Refer to the corresponding instruction manual to get a complete
description of the device.
The instruction manual for types 8026, 8036 and 8076 can
be found on the CD provided with the device or on internet
under:
www.burkert.com Documentation Datasheets or Manuals/
Approvals Type 8026 or 8036 or 8076 or SE36
SYMBOLS USED2.
Following symbols are used within the quickstart:
DANGER
Warns you against an imminent danger.
Failure to observe this warning can result in death or in serious• injury.
english
Type 8026 - 8036 - 8076

4
Intended use
INTENDED USE3.
Use of the transmitter that does not comply with the instruc-
tions could present risks to people, nearby installations and
the environment.
8026, 8036 and 8076 transmitters are intended to be used to•
measure the flow rate of liquids:
8026 and 8036 transmitters are used to measure the flow-
rate of neutral or slightly aggressive liquids
the 8076 transmitter is used to measure the flow rate of-
viscous liquids such as honey or oil, which are free of solid
particles.
This device must be protected against electromagnetic interfer-• ence, ultraviolet rays and, when installed outdoors, the effects of
climatic conditions.
This device must be used in compliance with the characteristics• and commissioning and use conditions specified in the contractual
documents and in the user manual.
Requirements for the safe and proper operation of the device• are proper transport, storage and installation, as well as careful
operation and maintenance.
Only use the device as intended.•
Foreseeable misuse3.1.
Do not use this device in explosive atmospheres.•
Do not use this device for measuring the flow rate of gas.•
Do not use this device in an environment incompatible with the•
materials from which it is made.
Do not use fluid that is incompatible with the materials from which•
this device is made.
Do not subject the device to mechanical loads (e.g. by placing•
objects on top of it or by using it as a step).
Do not make any external modifications to the device. Do not paint•
or varnish any part of the device.
english
Type 8026 - 8036 - 8076

5
Basic safety information
BASIC SAFETY4.
INFORMATION
This safety information does not take into account:
any contingencies or occurences that may arise during assembly,•
use and maintenance of the devices.
the local safety regulations that the operator must ensure the staff•
in charge of assembly and maintenance observe.
Danger due to high pressure in the installation.
Danger due to electrical voltage.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations.
To avoid injury take care to:
prevent any power supply switch-on.•
carry out installation and maintenance work by qualified and skilled• staff with the appropriate tools.
guarantee a set or controlled restarting of the process, after a• power supply interruption.
use the device only if in perfect working order and in compliance• with the instructions provided in the user manual.
observe the general technical rules during the planning and use• of the device.
NOTE
Chemical compatibility of materials in contact with the fluid.
Systematically check the chemical compatibility of the component• materials of the transmitter and the products likely to come into
contact with it (for example: alcohols, strong or concentrated ac-
ids, aldehydes, alkaline compounds, esters, aliphatic compounds,
ketones, halogenated aromatics or hydrocarbons, oxidants and
chlorinated agents).
english
Type 8026 - 8036 - 8076

6
Contents of the delivery
NOTE
Elements / Components sensitive to electrostatic discharges
This device contains electronic components sensitive to electro-• static discharges. They may be damaged if they are touched by
an electrostatically charged person or object. In the worst case
scenario, these components are instantly destroyed or go out of
order as soon as they are activated.
To minimise or even avoid all damage due to an electrostatic dis-• charge, take all the precautions described in the EN 100 015-1
norm.
Also ensure that you do not touch any of the live electrical com-• ponents.
This device was developed with due consideration given to
accepted safety rules and is state-of-the-art. However, risks
may arise.
Failure to observe these instructions as well as any unauthorised
work on the device excludes us from any liability and also nullifies
the warranty which covers the device and its accessories.
CONTENTS OF THE DELIVERY5.
When you receive the merchandise, make sure that the contents of
the delivery have not been damaged in any way and ensure that they
correspond exactly with the delivery note or packing list. If this is not
the case, contact your retailer immediately.
The addresses of our international branches can be found on the
Internet under:
www.burkert.com Bürkert Company Locations
DESCRIPTION6.
The flow rate transmitters 8026, 8036 and 8076 comprise:
a flow rate sensor, either:•
the measuring finger of a 8026-
or the S030 fitting of an 8036-
or the S070 fitting of an 8076-
an acquisition / conversion module for the physical parameters•
measured, either:
the electronic module of a 8026-
or the SE36 electronic module of a transmitter 8036 or 8076-
a display module with browse button used to read and/or config-•
ure the parameters of the device. The display module is available
as an accessory.
english
Type 8026 - 8036 - 8076

7
Technical data
TECHNICAL DATA7.
Conditions of use7.1.
Ambient temperature: -10 à +60°C (operating)
Air humidity: < 85%, non condensated
Protection rating: IP67 and IP65 with connectors plugged in
and tightened and electronic module cover
fully screwed down
Conforming to standards and7.2.
directives
Conformities common to the 80267.2.1.
and the SE36
EMC: EN 61000-6-2 (2005), EN 61000-6-3 (2001)•
Vibration: EN 60068-2-6•
Shock: EN 60068-2-27•
And, for UL recognized devices ( ) in the United States
of America and Canada, with variable key PE72:
UL 61010-1•
CAN/CSA-C22.2 No. 61010-1•
Conformity to the Pressure7.2.2.
Directive of 8026 transmitters and
S030 and S070 fittings
8026 devices and S030 and S070 fittings comply with the require-
ments of Article 3 of §3 of the Pressure Directive.
According to Pressure Directive 97/23/EC, the product can only be
used in the following cases (depending on the max. pressure, pipe
diameter and the type of fluid):
Type of fluid Conditions
Fluid group 1 § 1.3.a 8026 transmitter and S030 fitting:•
DN ≤ 25 only
S070 fitting: forbidden•
Fluid group 2 § 1.3.a DN ≤32
or DN > 32 and PNxDN ≤1000
Fluid group 1 § 1.3.b 8026 transmitter: DN• ≤25 or
DN > 25 and PNxDN ≤2000
S030 and S070 fittings:•
PNxDN ≤2000
Fluid group 2 § 1.3.b 8026 transmitter: DN• ≤400
S030 and S070 fittings: DN• ≤ 200
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Type 8026 - 8036 - 8076

8
Technical data
Mechanical data7.3.
Component Material
Box / seals stainless steel 1.4404, PPS / EPDM
Cover / seal PC / EPDM
Display module PC / PBT
M12 fixed connector nickel-plated brass
Fixed connector base stainless steel 1.4404 (316L)
Screws stainless steel
Tightening nut PC
Sensor armature / seal
(8026 only)
PVDF / FKM (by default)
Paddle-wheel axis and
brackets (8026 only)
Ceramic (Al2O3)
Paddle-wheel (8026
only)
PVDF
Quarter-turn system
(SE36 only)
PC
Materials in the 8026 in contact with the fluid: PVDF, ceramic,•
FKM (by default)











      
!
06#Ö0.
00Ö0.
4ÖÊ#
0ÖBAR
06#ÖÖ00
06$&Ö0.
Ö0.
06$&Ö metal
metal
A: operating range
Fig. 7.1 Fluid pressure / temperature dependency for a transmitter type 8026
inserted into an S020 fitting
















      
!
06$&Ö0.
06#Ö0.
00Ö0.
4ÖÊ#
0ÖBAR
06$&
0.
06#ÖÖ00
metal
A: operating range
Fig. 7.2 Fluid pressure / temperature dependency for a transmitter type 8036
(SE36 associated to an S030 fitting with PVDF paddle-wheel)
english
Type 8026 - 8036 - 8076

9
Technical data
Electrical data7.4.
Power supply
version with 2 or 3 outputs (2 wires)•
version with 4 outputs (3 wires)•
14-36 VDC, filtered and regulated•
12-36 VDC, filtered and regulated•
Characteristics of the power source (not provided) of
UL recognized devices, with variable key PE72
limited power source (in accordance with § 9.3 of the UL 61010-1 standard)•
or class 2 type power source (according to the 1310/1585 and 60950-1 stand-•
ards)
Power consumption
version with 2 or 3 outputs (2 wires)•
version with 4 outputs (3 wires)•
25 mA max. (at 14 VDC)•
5 mA max. (at 12 VDC)•
Consumption, with charges on transistors 1 A max.
Protection against polarity reversal yes
Protection against spike voltages yes
Protection against short circuits yes, for the transistor outputs
Transistor output
version with a single transistor output•
version with 2 transistor outputs•
NPN, open collector, 700 mA max., 1-36 VDC•
NPN (/sink) or PNP (/source) (depending on programming), open collector,•
700 mA max., 500 mA max. per transistor if the 2 transistor outputs are wired
NPN output: 1-36 VDC
PNP output: supply voltage
Current output
version with a single current output (2 wires)•
version with 2 current outputs (3 wires)•
4-20 mA, sink (“NPN sink”) or source (“PNP source”) (depending on programming)
max. loop impedance: 1100• Ω at 36 VDC, 610 Ω at 24 VDC, 180 Ωat 14 VDC
max. loop impedance: 1100• Ω at 36 VDC, 610 Ω at 24 VDC, 100 Ω at 12 VDC
english
Type 8026 - 8036 - 8076

10
Technical data
General data7.5.
Diameter of the pipes DN06 to DN400;
For an S020 or S030 fitting, the appropriate diameter is determined using the flow
rate/DN/fluid velocity graphs: refer to the user manuals for the fittings
Fluid viscosity
8026 and 8036•
8076•
300 cSt. max.•
Refer to the manual for the S070 fitting•
Solid particle rate in the fluid
8026 and 8036•
8076•
≤• 1%
0 %•
Fluid temperature
8026•
8036 with S030 fitting in PVC• 1)
8036 with S030 fitting in PP• 1)
8036 with S030 fitting in PVDF• 1), brass 1) or stain-
less steel 1)
8076 with S070 fitting in aluminium•
8076 with S070 fitting in stainless steel•
-15 to +100°C; Also factor in the temperature/pressure dependency of the 8026•
inserted into an S020 fitting: see fig. 7.1
0 to +50°C; Also factor in the temperature/pressure dependency of the 8036: see•
fig. 7.2
0 to +80°C; Also factor in the temperature/pressure dependency of the 8036: see•
fig. 7.2
-15 to +80°C; Also factor in the temperature/pressure dependency of the 8036:•
see fig. 7.2
max. +80°C•
max. +100°C•
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Type 8026 - 8036 - 8076

11
Technical data
Fluid pressure
8026•
8036•
8076 with S070 fitting DN15•
8076 with S070 fitting DN25•
8076 with S070 fitting DN40 or DN50•
8076 with S070 fitting DN80•
8076 with S070 fitting DN100•
Also refer to the requirements of the Pressure Directive: see § 7.2.2
PN10 ; Also factor in the temperature/pressure dependency of the 8026 inserted•
into an S020 fitting: see fig. 7.1
PN16; Also factor in the temperature/pressure dependency of the 8036: see•
fig. 7.2
max. 55 bar•
max. 55 bar (or the rules governing the flanges)•
max. 18 bar•
max. 12 bar•
max. 10 bar•
1) with PVDF paddle-wheel
english
Type 8026 - 8036 - 8076

12
Installation and wiring
INSTALLATION AND WIRING8.
Safety instructions8.1.
DANGER
Risk of injury due to high pressure in the installation.
Stop the circulation of fluid and release the pressure in the pipes• before detaching the device from the pipe.
Risk of injury due to electrical discharge.
Shut down and isolate the electrical power source before carrying• out work on the system.
Observe all applicable accident protection and safety regulations• for electrical equipment.
Risk of injury due to the nature of the fluid.
Respect the prevailing regulations on accident prevention and safety• relating to the use of aggressive fluids.
WARNING
Risk of injury due to non-conforming installation.
The electrical and fluid installation can only be carried out by quali-• fied and skilled staff with the appropriate tools.
Install appropriate safety devices (correctly rated fuse and/or• circuit-breaker).
Respect the assembly instructions for the connector used.•
Risk of injury due to unintentional switch on of power supply or
uncontrolled restarting of the installation.
Take appropriate measures to avoid unintentional activation of• the installation.
Guarantee a set or controlled restarting of the process subsequent• to the assembly of the device.
Installation onto the pipe8.2.
DANGER
Risk of injury due to high pressure in the installation.
Stop the circulation of fluid and release the pressure in the pipes• before detaching the device from the pipe.
Risk of injury due to the nature of the fluid.
Respect the prevailing regulations on accident prevention and safety• relating to the use of aggressive fluids.
english
Type 8026 - 8036 - 8076

13
Installation and wiring
Recommendations on installing an8.2.1.
8026 or an 8036 on a pipe
CAUTION
Risk of damage when installing the fitting.
Respect the installation instructions given in the user manual for•
the fitting.
Install the fitting on the pipe, respecting the instructions given in
→
the manual for the fitting used.
Respect the following additional conditions of installation to→
ensure that the device operates correctly (Fig. 8.1 and 8.2).
Install the device in such a way that the paddle-wheel axis is-
horizontal.
Prevent the formation of air bubbles in the pipe in the section-
around the sensor.
Ensure that the pipe is always filled in the section around the-
sensor.
Fig. 8.1 The paddle-wheel axis must be horizontal
Correct
Correct
Incorrect
Incorrect
Fluid circulation direction
Correct Incorrect
Fig. 8.2 Air bubbles in the pipes / filling the pipes
english
Type 8026 - 8036 - 8076

14
Installation and wiring
Fit the display module to be able to programme the transmitter→
Refer to the instruction manual of the display module (order
code 560331, delivered with the display module) for the
mounting and dismounting instructions.
Assemble electronic module SE36 and S030 fitting (transmit-
→
ter 8036) (see figure 8.3 below) or install transmitter 8026 into
S020 fitting (see figure 8.4 opposite)
3%
3



1: Inserting the electronic module into→
the fitting holder.
2: Turn the electronic module by a→
quarter turn.
3: Secure the electronic module and
→
the S030 fitting, by tightening the
screw with a suitable tool to a max.
tightening torque of 1 Nm.
Fig. 8.3 Assembly of the SE36 on an S030 fitting
!
"
Check that there is a seal on the→
fitting and that it is not damaged.
Replace the seal if necessary.
Place nut A on the fitting and insert
→
circlip B into the groove.
Carefully insert the transmitter into→
the fitting. If assembly is correct, the
transmitter can no longer rotate on
itself.
Secure the unit with nut A, tighten-
→
ing only by hand.
Fig. 8.4 Install transmitter 8026 into S020 fitting
Programme the K factor (see § 10.5) or determine it using→
Teach-in
Recommendations on installing an8.2.2.
8076 on a pipe
Install the S070 fitting on the pipe in such a way that the oval gear→
axes are in the horizontal plane, as shown in Fig. 8.5.
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Type 8026 - 8036 - 8076

15
Installation and wiring
Programme the K factor (see § 10.5) or determine it using→
Teach-in
Electrical wiring8.3.
DANGER
Risk of injury due to electrical discharge.
Shut down and isolate the electrical power source before carrying• out work on the system.
Observe all applicable accident protection and safety regulations• for electrical equipment.
Use a high quality electrical power supply (filtered•
and regulated).
Guarantee the equipotentiality of the installation.•
Use shielded cable.•
Electrical wiring8.3.1.
Number of fixed connec-
tors:
Type of cable plug
1 M12 male fixed connector M12 female, 5 pins (not delivered)
1 M12 male fixed connector
+ 1 M12 female fixed con-
nector
M12 female, 5 pins + M12 male, 5
pins (not delivered)
Correct Incorrect
Fig. 8.5 The oval gear axes must be horizontal (seen from the front)
Fit the display module to be able to programme the transmitter→
Refer to the instruction manual of the display module (order
code 560331, delivered with the display module) for the
mounting and dismounting instructions.
Install electronic module SE36 on fitting S070 (transmitter
→
8076) (see figure 8.6 below)
3%
3


1: Inserting the electronic module into→
the fitting holder.
2: Turn the electronic module by a→
quarter turn.
Fig. 8.6 Assembly of the SE36 on an S070 fitting
english
Type 8026 - 8036 - 8076

16
Installation and wiring
Assembling the male or female8.3.2.
connector (accessories: see Chap.
12)
 Completely unscrew the→
nut [1]
Remove the rear section of
→
the connector [2].
Make the connections→
Fig. 8.7 M12 multi-pin connector (available as an accessory)
Pin for the M12 female respectively male cable
available as optional equipment (order code
438680 respectively 559177)
Colour of the
conductor
1 brown
2 white
3 blue
4 black
5grey
Wiring a version with an M12 fixed8.3.3.
connector and an NPN transistor
output and a current output




V+ (14-36 VDC)
NPN transistor output (TR1)
Not connected
0V
Fig. 8.8 Wiring of the male fixed connector on a version with 1 NPN transis-
tor output and 1 current output
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Type 8026 - 8036 - 8076

17
Installation and wiring
Wiring a version with one M128.3.4.
fixed connector and two transistor
outputs and a current output




V+ (14-36 VDC)
Transistor output 1 (TR1)
Transistor output 2 (TR2)
0V
Fig. 8.10 Wiring the male fixed connector
Ö6$#





Load 2
Load 1 4-20 mA
entry
brown
grey
blue
white
black
Power
supply
Fig. 8.11 Connection of the 2 transistor outputs and the current output, in
NPN/sink mode (“NPN/sink” software programming, see § 10.5) on a ver-
sion with 1 M12 fixed connector
Ö6$#
Ö Ö Ö Ö
Ö
Ö
Ö Ö
Load
4-20 mA
entry
brown
grey
blue
white
Power
supply
Fig. 8.9 Connection of the NPN transistor output and the current output,
in NPN/sink mode (“NPN/sink” software programming not modifiable, see
§ 10.5) on a version with 1 M12 fixed connector, 1 NPN transistor output
and 1 current output
english
Type 8026 - 8036 - 8076

18
Installation and wiring
Ö6$#





Load 2
Load 1 4-20 mA
entry
brown
grey
blue
white
black
Power
supply
Fig. 8.12 Connection of the 2 transistor outputs and the current output, in
PNP/source mode (“PNP/source” software programming, see § 10.5) on a
version with 1 fixed connector
Wiring a version with two M12 fixed8.3.5.
connectors and two transistor
outputs and two current outputs




Transistor output 1 (TR1)
Current output 1 (AC1)
0V V+
(12-36 VDC)
Male fixed connector




V+
(12-36 VDC)
Transistor output 2 (TR2)
Current output 2 (AC2)
0V
Female fixed connector
Fig. 8.13 Wiring of the M12 male fixed connector and the M12 female fixed
connector
Connect the electrical power supply from the transmit-
ter to the male fixed connector; this power supply is
internally redirected to pins 1 and 3 in the female fixed
connector in order to simplify wiring of the charge on
this fixed connector.
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Type 8026 - 8036 - 8076

19
Commissioning
COMMISSIONING9.
Safety instructions9.1.
WARNING
Danger due to non-conforming commissioning.
Non conforming commissioning could lead to injuries and damage
the device and its surroundings.
Before commissioning, make sure that the staff in charge have• read and fully understood the contents of the manual.
In particular, observe the safety recommendations and intended• use.
The device/installation must only be commissioned by suitably• trained staff.
Protect this device against electromagnetic interfer-
ence, ultraviolet rays and, when installed outdoors, the
effects of the climatic conditions.
Ö6$#
 





Load 1
1st 4-20 mA
entry
brown
grey
blue
white
black
Power
supply 2nd 4-20 mA
entry
Load 2
brown
black
white
Fig. 8.14 Connection of the 2 transistor outputs and the 2 current outputs, in
NPN/sink mode (“NPN/sink” software programming, see § 10.5)
Ö6$#
 





Load 1
1st 4-20 mA
entry
brown
grey
blue
white
black
Power
supply 2nd 4-20 mA
entry
Load 2
blue
black
white
Fig. 8.15 Connection of the 2 transistor outputs and the 2 current outputs, in
PNP/source mode (“PNP/source” software programming, see § 10.5)
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Type 8026 - 8036 - 8076

20
Adjustment and functions
ADJUSTMENT AND10.
FUNCTIONS
Safety instructions10.1.
WARNING
Risk of injury due to non-conforming adjustment.
Non conforming adjustment could lead to injuries and damage the
device and its surroundings.
The operators in charge of adjustment must have read and under-• stood the contents of this manual.
In particular, observe the safety recommendations and intended• use.
The device/installation must only be adjusted by suitably trained• staff.
Adjustment of the device can only occur if the display mod-
ule is fitted.
Refer to the instruction manual of the display module (order
code 560331, delivered with the display module) for the
mounting and dismounting instructions.
Using the browse button10.2.
Symbolised by
in this manual Symbolised by
"
in this manual
Symbolised by
in this manual
Symbolised by
in this manual
Symbolised by in
this manual
Fig. 10.1 Using the browse button
You want to... Press...
...browse in Read mode
Next screen:•
Previous screen:•
...access the reset menu for
totaliser 2, from Read mode , when totaliser 2 is dis-
played in Read mode
...access the reset menu for the
minimum and maximum flow
values measured, from Read
mode
, when the minimum and
maximum flow values are dis-
played in Read mode
english
Type 8026 - 8036 - 8076