Burkert 8619 multiCELL WM AC User manual

Quickstart
Type 8619
multiCELL
Modular transmitter/controller
Modularer Transmitter/Controller
Transmetteur/contrôleur modulaire

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2010 - 2013 Bürkert SAS
Operating Instructions 1303/3_EU-ML 00561095 Original_FR

1
Contents
1. ABOUT THE QUICKSTART .............................................................................................................................................................3
1.1. Symbols used ..........................................................................................................................................................................3
1.2. Definition of the word "device" .......................................................................................................................................3
2. INTENDED USE ....................................................................................................................................................................................4
3. BASIC SAFETY INFORMATION ....................................................................................................................................................4
4. GENERAL INFORMATION ................................................................................................................................................................5
4.1. Manufacturer's address and international contacts ............................................................................................5
4.2. Warranty conditions ..............................................................................................................................................................5
4.3. Information on the Internet ...............................................................................................................................................5
5. DESCRIPTION .......................................................................................................................................................................................6
5.1. Area of application ................................................................................................................................................................6
5.2. Description of the device name plate .........................................................................................................................6
6. TECHNICAL DATA ................................................................................................................................................................................7
6.1. Conditions of use ...................................................................................................................................................................7
6.2. Compliance to standards and directives ..................................................................................................................7
6.3. General technical data ........................................................................................................................................................7
7. INSTALLATION AND WIRING ......................................................................................................................................................13
7.1. Safety instructions .............................................................................................................................................................13
7.2. Building the device into a housing or cabinet ....................................................................................................13
7.3. Electrical wiring ....................................................................................................................................................................15
8. ADJUSTMENT AND COMMISSIONING .................................................................................................................................24
8.1. Safety instructions .............................................................................................................................................................24
8.2. Switching on the device for the first time .............................................................................................................24
8.3. Description of the icons ..................................................................................................................................................25
8.4. Using the navigation button and the dynamic keys .........................................................................................26
8.5. Entering some text .............................................................................................................................................................27
8.6. Operating levels ...................................................................................................................................................................28
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8.7. Process level .........................................................................................................................................................................29
8.8. Configuration level access ............................................................................................................................................30
8.9. Calibrating the measuring sensors ...........................................................................................................................31
8.10. Process inputs or values ................................................................................................................................................33
9. MAINTENANCE AND TROUBLESHOOTING .......................................................................................................................35
9.1. Safety instructions .............................................................................................................................................................35
9.2. Maintenance of the multiCELL .....................................................................................................................................35
9.3. If you encounter problems ............................................................................................................................................35
10. SPARE PARTS AND ACCESSORIES ......................................................................................................................................36
11. PACKAGING, TRANSPORT ..........................................................................................................................................................36
12. STORAGE ..............................................................................................................................................................................................36
13. DISPOSAL OF THE DEVICE ........................................................................................................................................................36
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About the Quickstart
1. ABOUT THE QUICKSTART
The Quickstart describes the entire life cycle of the device. Please keep it in a safe place, accessible to all users
and any new owners.
Important safety information.
Failure to comply with the information mentioned especially at chapters Intended use and Basic safety instructions
can lead to hazardous situations.
• This Quickstart must be read and understood.
The Quickstart describes the main steps to be carried out when installing, commissioning and programming the
device.
Refer to the corresponding instruction manual to get a complete description of the device.
The instruction manual for type 8619 can be found on the CD provided with the device or on internet
under:
www.burkert.com Type 8619
1.1. Symbols used
DANGER
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious injury.
WARNING
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or even death.
CAUTION
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor injuries.
NOTE
Warns against material damage.
• Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→Indicates a procedure to be carried out.
1.2. Definition of the word "device"
The word "device" used within this manual refers to the controller/transmitter type 8619.
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Intended use
2. INTENDED USE
Use of this device that does not comply with the instructions could present risks to people, nearby
installations and the environment.
• The device is intended, depending on the modules fitted and the measurement sensors connected, for the
acquisition, processing, transmission and regulation of physical parameters such as pH, conductivity, tem-
perature or flow rate... .
• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed out-
doors, the effects of climatic conditions.
• This device must be used in compliance with the characteristics and commissioning and use conditions
specified in the contractual documents and in the user manual.
• Requirements for the safe and proper operation of the device are proper transport, storage and installation, as
well as careful operation and maintenance.
• Only use the device as intended.
→Observe any existing restraints when the device is exported.
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurrences that may arise during assembly, use and maintenance of the device.
• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance
observe.
Danger due to electrical voltage.
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
Various dangerous situations.
To avoid injury take care:
• to prevent any unintentional power supply switch-on.
• to carry out the installation and maintenance work by qualified and skilled staff with the appropriate tools.
• to guarantee a set or controlled restarting of the process after a power supply interruption.
• to use the device only if in perfect working order and in compliance with the instructions provided in the user
manual.
• to observe the general technical rules during the planning and use of the device.
• not to use this device in explosive atmospheres.
• not to use this device in an environment incompatible with the materials from which it is made.
• not to make any external modifications to the device such as for instance painting or varnishing any part of the
device.
• not to power the device with an AC voltage or a DC voltage higher than 36V DC.
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Intended use
NOTE
Elements / Components sensitive to electrostatic discharges
• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compo-
nents are instantly destroyed or go out of order as soon as they are activated.
• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
the EN 100 015-1 norm.
• Also ensure that you do not touch any of the live electrical components.
This device was developed with due consideration given to accepted safety rules and is state-of-the-art.
However, risks may arise.
Failure to observe these instructions as well as any unauthorised work on the device excludes us from any liability and also
nullifies the warranty which covers the device and its accessories.
4. GENERAL INFORMATION
4.1. Manufacturer's address and international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use of the multiCELL 8619 in observance of the
operating conditions specified in this manual.
4.3. Information on the Internet
You can find the Operating instructions and technical data sheets regarding the type 8619 at: www.burkert.com
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Description
5. DESCRIPTION
5.1. Area of application
The 8619 multiCELL is a multifunction device intended to display, transmit and regulate various physical param-
eters. It can be used, for example, to manage a water treatment system (a boiler, a cooling tower or a reverse
osmosis system).
5.2. Description of the device name plate
8619 multiCELL
Supply: 12-36VDC
Temp: -10...+60 °C
IP65 PANEL (FRONT) IP20 (REAR)
S-N:1110
00560204
W44ML
Made in France
1
2
3
4
5
7
11
M0: 2xDI - 2xAO - 2xDO - SD CARD
M1: pH/ORP - PT100/1000
M2: RES COND 2/4 POLES PT100/1000
M3: 2xAO - 2xDO
M4:
M5:
M6:
Softw.:
00560204 W44ML
Made in France
6
8
9
}
10
12
Figure 1 : Example of a name plate
1. Type of device
2. Electrical power supply
3. Ambient temperature range
4. Protection rating
5. Serial number
6. Conformity logo
7. Manufacturing code
8. Device fitted with a memory card reader
9. Properties of the additional modules
10. Software options
11. Order code
12. Properties of the M0:MAIN board
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Technical data
6. TECHNICAL DATA
6.1. Conditions of use
Ambient temperature -10 to +70 °C (operating, without memory card), restricted to 0 ... +70°C if
a memory card is used
Air humidity < 85 %, non condensated
Height above sea level max. 2000 m
Protection rating • IP65 and NEMA4X (on front, once built in, housing closed)
• IP20 (non front parts inside the housing)
6.2. Compliance to standards and directives
The device conforms to the EC directives through the following standards:
• EMC: EN 61000-6-2, EN 61000-6-3
• Vibration: EN 60068-2-6
• Shock: EN 60068-2-27
UL recognised devices ( ) for the United States of America and Canada comply to the following
standards:
• UL 61010-1
• CAN/CSA-C22.2 n° 61010-1
6.3. General technical data
6.3.1. Mechanical data
Mechanical data Material
Built in and locking system / seal PPO / silicone
Front cover, upper layer, and keys / front
cover, sublayer, and display
Silicone / PC
Rear plate Stainless steel 304
Terminal blocks PBT, contacts in gold-plated copper alloy
Ground screw + spring washer Stainless steel 316 (A4)
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Technical data
Silicone
PC PC
PPO
Silicone
Stainless steel 304
Stainless steel 316 (A4)
PBT, contacts in gold-plated
copper alloy
Figure 2 : Materials used for the multiCELL
112
10111 102
112
55
107
max. 4 mm
(wall thickness)
Figure 3 : Dimensions of the multiCELL [mm]
6.3.2. Specifications of the "M0:MAIN" board
Power supply 12-36 V DC, filtered and regulated
Specifications of the power source (not
provided) of UL-recognised devices, with
variable key PE72
• Limited power source (in accordance with chap. 9.3 of the UL
61010-1 standard)
• or class 2 type power source (according to the 1310/1585 and
60950-1 standards)
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Technical data
Max. power consumption (without additional
module, outputs not connected)
1.5VA
Power distribution ("PWR OUT") 12-36 V DC, 1.8A max.
All digital inputs ("DI") • Switching threshold Von: 5 à 36 V DC
• Switching threshold Voff: < 2 V DC
• Input impedance: 3kW
• Galvanically insulated
• Protected against polarity reversal and voltage spikes
• Frequency: 0.5 to 2500Hz
All analogue outputs ("AO") • 4-20mA current
• Any connection mode, in sink or source mode
• Galvanically insulated
• Protected against polarity reversal
• Max. loop impedance: 1100W at 36V DC, 610W at 24V DC,
100W at 12V DC
All digital outputs ("DO") • Transistor
• Connection mode unimportant in NPN or PNP mode
• Galvanically insulated
• Protected against short circuits
• Max. voltage: 36V DC
• max. 700mA if one transistor is connected but max. 1A for both
transistors connected
• Max. frequency: 2000Hz
Electrical connection • Per detachable 21-point set-screw connector, orange
• Refer to chap. 6.3.8 for the specifications of the connection
cables
Flow rate measurement (software option) Refer to the user manual for the flow sensor connected to the 8619
6.3.3. Specifications of the input board "Input"
Power consumption 0.1 VA
Digital inputs ("DI") • Switching threshold Von: 5 à 36 V DC
• Switching threshold Voff: < 2 V DC
• Input impedance: 3 kW
• Galvanically insulated
• Protected against polarity reversal and voltage spikes
• Frequency: 0.5 to 2500 Hz
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Technical data
Analogue inputs ("AI") • Any connection mode, in sink or source mode
• Galvanically insulated
• Accuracy: ±0,25%
• Current input: 0 - 22 mA or 3,5 - 22 mA. Max. voltage: 36 V DC.
Impedance: 50 W. Resolution : 1.5 µA
• Voltage input: 0 - 5 V DC or 0 - 10 V DC. Max. voltage: 36 V DC.
Impedance: 110 kW. Resolution: 1 mV
Electrical connection • Per detachable 9-point set-screw connector, orange
• Refer to chap. 6.3.8 for the specifications of the connection
cables
6.3.4. Specifications of the additional outputs board "OUT"
Power consumption 0.1VA
All digital outputs ("DOx") • Transistor
• Any connection mode, in NPN or PNP mode
• Galvanically insulated
• Protected against short circuits
• Max. voltage: 36V DC
• max. 700mA per transistor but max. 1A if both transistors are
connected
• Max. frequency 2000Hz
All analogue outputs ("AOx") • 4-20mA current
• Any connection mode, in sink or source mode
• Galvanically insulated
• Protected against polarity reversal
• Max. loop impedance: 1100W at 36V DC, 610W at 24V DC,
100W at 12V DC
Electrical connection • Per detachable 9-point set-screw connector, black
• Refer to chap. 6.3.8 for the specifications of the connection
cables
6.3.5. Specifications of the memory card reader/recorder
• Memory card type
• Capacity
• File system
• SD (Secure Digital)
• 2 Go max.
• FAT16
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Technical data
6.3.6. Specifications of the "pH/redox" module
pH measurement
• pH measurement range
• Resolution of pH measurement
• Accuracy of pH measurement
• Potential difference measurement range
• Resolution of potential difference
measurement
• Accuracy of potential difference
measurement
• pH probe type
• -2.00...+16.00
• 0.01pH
• 0.02pH
• -600...+600mV
• 0.1mV
• 1mV
• Electrochemical
Power consumption 0.1VA
Measurement of the oxidation reduction
potential
• Oxidation reduction potential measurement
range
• Resolution of the potential difference
measurement
• Accuracy of potential difference
measurement
• Oxidation reduction potential probe type
• -2000 ... +2000mV
• 0.1mV
• 1mV
• Electrochemical
Temperature measurement
• Measurement range
• Measurement resolution
• Measurement accuracy
• Temperature sensor type
• -25°C ... +130°C
• 0.1°C
• 1°C
• Pt100 or Pt1000, with 2 or 3 wires
Electrical connection • Per detachable 9-point set-screw connector, grey
• Refer to chap. 6.3.8 for the specifications of connection
cables
6.3.7. Specifications of the "COND" conductivity module
Resistance measurement (without conductivity
sensor connected)
5W ... 1MW
Power consumption 0.25VA
Conductivity cell type With 2 or 4 electrodes; the specifications of Bürkert cells are
described in the related operating instructions.
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Technical data
Conductivity measurement (with
connected conductivity sensor)
• Measurement range
• Measurement resolution
• Measurement error
• 0.000 µS/cm...2 S/cm (depends on the conductivity sensor)
• 10-9S/cm
• < 0.5% of measured value + sensor error
Resistivity measurement (with connected
conductivity sensor)
• Measurement range
• Measurement resolution
• Measurement error (without sensor)
• 0.500W.cm...100MW.cm (depends on the conductivity sensor)
• 10-1W.cm
• < 0.5% of measured value
Temperature measurement
• Measurement range
• Measurement resolution
• Measurement error
• Temperature sensor type
• -40°C ... 200°C
• 0.1°C
• ±1°C
• Pt100 or Pt1000, with 2 or 3 wires
Electrical connection • Per detachable 9-point set-screw connector, green
• Refer to chap. 6.3.8 for the specifications of the connection
cables
6.3.8. Specifications of the connection cables
• Use shielded cables for the electrical connection.
• Be sure to use cables in which the wires present the specifications described in the table below.
Wire specifications Dimensions of the max. clamping area
• Single core H05(07) V-U 0.2...1.5 mm2
• Flexible wire H05(07) V-K 0.2...1.5 mm2
• With non-insulated end connection 0.2...1.5 mm2
• With insulated end connection 0.2...0.75 mm2
Table 1: Specifications of the wires making up the connection cables
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Installation and wiring
7. INSTALLATION AND WIRING
7.1. Safety instructions
DANGER
Risk of injury due to electrical discharge.
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
WARNING
Risk of injury due to non-conforming installation.
• Electrical installation can only be carried out by qualified and authorised personnel with the appropriate tools.
• Install appropriate safety devices (correctly rated fuse and/or circuit-breaker).
• The use of probes/sensors sold by Bürkert is preferable.
• Follow the instructions on installation and wiring of remote sensors connected to the multiCELL.
Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the
installation.
• Take appropriate measures to avoid unintentional activation of the installation.
• Guarantee a set or controlled restart of the process subsequent to the installation of the device.
Protect this device against electromagnetic interference, ultraviolet rays and, when installed out-
doors, the effects of the climatic conditions.
7.2. Building the device into a housing or cabinet
→Follow the instructions below to build the multiCELL delivered fully assembled, into a housing or cabinet.
5
10
5,55,5
92 +0,5/-0
92 +0,5/-0
This diagram is not to scale. The dimensions are given in
mm.
Stage 1:
→Check that the thickness of the door of the
housing or cabinet is 4 mm max.
→Cut out the hole in the door of the electrical housing
or cabinet in accordance with the standard, IEC
61554:1999 (DIN 43700), allowing the space
required around the cut-out and inside the cabinet
to easily handle the 4 locking systems, delivered
with the multiCELL.
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Installation and wiring
Body
Screw
x4
Stage 2:
Prepare the 4 locking systems:
→Insert a screw into each device.
→Tighten the screw until the end of the shaft of the
screw is flush with the device.
Stage 3:
→Slide the housing into the cut-out with the con-
nectors to the back until it can go no further.
1
2
Stage 4:
→Insert (1) the hooks on the first locking system
into the slots on the housing.
→Pull the locking system (2) until you hear a click.
The click may be heared when tightening the
locking system at stage 6.
Stage 5:
→Place the locking system flush against the mul-
tiCELL by hand, so that the hooks remain in place.
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Installation and wiring
Stage 6:
→Fully tighten the screws using an appropriate
screwdriver.
→Repeat stages 4 to 6 to fit the other 3 locking
systems.
Figure 4 : Insertion of the 8619 into a housing or cabinet
7.3. Electrical wiring
DANGER
Risk of injury due to electrical discharge.
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
• Use a high quality electrical power supply (filtered and regulated).
• Connect the functional earth on the installation to the ground screw on the device.
• Connect the shielding on each wire to an "FE" (functional earth) terminal to guarantee the equipotenti-
ality of the installation.
• Use shielded cables that respect the specifications described in "Table 1: Specifications of the wires
making up the connection cables".
7.3.1. Electrical connections
For all versions of the multiCELL, the electrical connection is made by set-screw connectors.
7.3.2. Wiring the M0:MAIN board
The M0:MAIN board is used to connect the multiCELL's electrical power source. It has:
• 2 digital inputs (marked DI1 and DI2), for connecting a flow sensor for example
• Two 4-20 mA analogue outputs (marked AO1 and AO2)
• 2 digital outputs (marked DO1 and DO2)
The inputs and outputs are galvanically insulated and therefore voltage free.
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Installation and wiring
12-36 VDC
+
-
+-
+-
V+
SUPPLY PWR OUT DI1 FEDI2 DO2DO1AO1 AO2 FE FE
V-
FE
+
-
FE
D+
D-
D+
D-
FE
I+
I-
I+
I-
FE
T+
T-
T+
T-
FE
0 VDC
+
-
12-36 VDC
+
-
0 VDC
12-36 VDC 0 VDC
12-36 VDC
12-36 VDC
0 VDC
0 VDC
-+
5-36 VDC 0 VDC
5-36 VDC
Load 2
Load 1
1st 4-20 mA input at
external instrument
2nd 4-20 mA input at
external instrument
1st digital output at
external instrument
2nd digital
output at external
instrument
Power supply
Digital inputs Digital
outputs
Analogue
outputs
Power
distribution
Electrical
power supply
DI1, DI2, AO1, AO2, DO1 and DO2: designation in the configuration menus of the M0 main board.
FE = functional earth
Figure 5 : Wiring of the "M0:MAIN" board
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Installation and wiring
12-36 VDC
+
-
V+
SUPPLY PWR OUT DI1 FEDI2 DO2DO1AO1 AO2 FE FE
V-
FE
+
-
FE
D+
D-
D+
D-
FE
I+
I-
I+
I-
FE
T+
T-
T+
T-
FE
V+
0V
PNP
1
2
3
NPN
1
2
3
V+
0V
Power supply
FE = functional earth
Figure 6 : Connection example for the 8619 with two flow sensors, type 8030
12-36 VDC
+
-
V+
SUPPLY PWR OUT DI1 FEDI2 DO2DO1AO1 AO2 FE FE
V-
FE
+
-
FE
D+
D-
D+
D-
FE
I+
I-
I+
I-
FE
T+
T-
T+
T-
FE
X
VDC
1 2 3 4 5 6
4...20V+V-PEPls+Pls-
8071
8041
Power supply
red
black
white
FE = functional earth
Figure 7 : Connection example for the 8619 with 2 flow sensors, types 8071 and 8041
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Installation and wiring
7.3.3. Wiring the input module "INPUT"
The "INPUT" inputs module has:
• Two analogue inputs;
• Two digital inputs.
The inputs are galvanically insulated, and therefore voltage free.
+-
+-
1
A+
A-
A+
A-
FE
D+
D-
D+
D-
0 VDC
12-36 VDC
12-36 VDC
0 VDC
2 3 4 5 6 7 8 9
(AI1) (AI2) (DI1) (DI2)
5-36 VDC
0 VDC
-+
5-36 VDC 0 VDC
2nd digital output (at
external instrument)
1st digital output (at
external instrument)
1st 0/4-20 mA output (at
external instrument)
2nd 0/4-20 mA output (at external instrument)
digital inputs
analogue
inputs
(designation in the configuration menus of the Mx
input module)
FE = functional earth
Figure 8 : Connecting the analogue inputs to a 2-wire current transmitter and connecting the digital inputs of the input
module
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