Care Fusion Alaris GP Operating manual

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Alaris® GP Volumetric Pump
Technical Service Manual

1000SM00013 Iss. 4 2/80
Alaris® GP Volumetric Pump
Contents
General Information .............................................................5
Introduction ...........................................................................................5
Product Familiarity .................................................................................5
Purpose of this Manual .............................................................................5
Conventions Used in this Manual ...................................................................5
Licensing Information ..............................................................................6
General Precautions ...................................................................................7
Features of the Pump ..................................................................................8
Configuration and Calibration....................................................9
Service Mode ..........................................................................................9
Entering Service Mode..............................................................................9
Factory Defaults ...................................................................................10
Near End Of Infusion (NEOI) Warning Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Data Set Transfer ..................................................................................15
Calibration ........................................................................................17
PreventativeMaintenance..................................................... 21
PreventativeMaintenance ............................................................................21
Visual Inspection......................................................................................21
Recommended Cleaning and Storage .................................................................22
Cleaning the Pump ................................................................................22
Storing the Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Cleaning and storing the Infusion Set ..............................................................23
Cleaning the door .................................................................................23
Cleaning the Flow Sensor..........................................................................23
Updates ..............................................................................................24
Upgrading firmware ...............................................................................24
Battery Test and Replacement .........................................................................26
Replace the Main Battery ..........................................................................26
Test Verification/PVP (Service Mode)...................................................................27
PVP Work Flow ....................................................................................27
Alarms Functionality...............................................................................28
User Interface .....................................................................................29
Power Supplies....................................................................................31
Sensor Tests .......................................................................................32
COMMS Test.......................................................................................35
Occlusion Test .....................................................................................37
Occlusion Test (Optional) ..........................................................................37
Volumetric Accuracy...............................................................................38
Performance Verification Procedure ...................................................................39
Troubleshooting .............................................................. 40
Log Downloads .......................................................................................40
PC Setup (first time only) ..........................................................................40
PC Setup (second time) ............................................................................40

1000SM00013 Iss. 4 3/80
Alaris® GP Volumetric Pump
EventLogDownload..............................................................................40
Introduction ..........................................................................................41
Software Fault Codes .................................................................................41
General Fault Diagnosis ...............................................................................43
Exception Error Handling..............................................................................43
Circuit Descriptions............................................................ 44
Functional Module Block Diagram.....................................................................44
Module Overview Functional Description..............................................................45
Control PCB .......................................................................................45
Display PCB .......................................................................................45
Comms PCB and IrDA Flexible PCB .................................................................45
GP Pressure PCB ...................................................................................45
Motor .............................................................................................45
Motor Encoder PCB................................................................................46
Interface PCB......................................................................................46
Air In Line(AIL)/Safety Clamp Housing..............................................................46
Door Detect Flexible PCB ..........................................................................46
Battery Pack.......................................................................................46
Power Supply .....................................................................................47
IEC Mains Inlet ....................................................................................47
Membrane Keypad ................................................................................47
Corrective Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Torque Guide .........................................................................................49
Access to Pump.......................................................................................50
Rear Case and Subassemblies .........................................................................52
Power Supply Unit (PSU) & Speaker ................................................................52
Mains inlet, IrDA PCB, PE stud and magnet .........................................................53
Pole Clamp........................................................................................54
Rail Cam ..........................................................................................55
RS232 Connector and Comms PCB .................................................................56
Handle ............................................................................................57
Front Case and Subassemblies ........................................................................58
Door ..............................................................................................58
Chassis assembly ..................................................................................60
Chassis Assembly Breakdown ......................................................................61
Control PCB and Interface PCB .....................................................................62
Display PCB .......................................................................................63
AIL/Safety Clamp Housing, Top Retainer & Door Sensor Flexible Circuit ..............................64
Keypad and Labels....................................................................................65
Appendix..................................................................... 67
ElectromagneticCompatibility........................................................................67
Disposal ..............................................................................................71
Information on Disposal for Users of Waste Electrical & Electronic Equipment .......................71
Information on Disposal in Countries outside the European Union ..................................71
Battery Removal...................................................................................71

1000SM00013 Iss. 4 4/80
Alaris® GP Volumetric Pump
SparePartsListing....................................................................................72
Spare Parts Kits....................................................................................72
Individual Components............................................................................73
Keypad & Labels...................................................................................73
Software ..........................................................................................73
Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Kit Bill Of Materials (BOM)..........................................................................74
Service Contacts ......................................................................................77
Document History ....................................................................................78
Software Upgrade Record.............................................................................79

1000SM00013 Iss. 4 5/80
Alaris® GP Volumetric Pump
General Information
General Information1
Introduction
The Alaris® GP Volumetric Pump series (hereinafter referred to as ‘Pump’) are small lightweight volumetric infusion pumps that provide
accurate and reliable infusions over a range of rates.
The pump is designed to meet the infusion requirements as specified in the Directions For Use (DFU) for all hospital departments
including general wards, critical and intensive care, operating rooms and accident and emergency rooms.
This pump is suitable for use by appropriately trained clinicians or nurses. This pump can be used for intravenous infusion modes.
Supporting fluid & drug therapy, blood transfusions and parenteral feeding.
Product Familiarity
Ensure that you are fully familiar with the pump by carefully studying the Directions for Use (DFU) prior to operation and prior to
attempting any repairs or servicing. As part of continuous improvement, product enhancements and changes are introduced from time
to time.
Purpose of this Manual
This Technical Service Manual shows how to set up, test and maintain the following Alaris® GP Volumetric Pump models:
Alaris® GP Volumetric Pump• Alaris® GP Volumetric Pump (with Plus software)•
Alaris® GP Guardrails® Volumetric Pump• Alaris® GP Guardrails® Volumetric Pump (with Plus software)•
It is intended for use by personnel experienced in medical equipment testing and maintenance procedures.
Conventions Used in this Manual
BOLD Used for Display names, self-test codes, controls and indicators referenced in this manual, for example,
Battery Indicator, access code 212, ON/OFF button.
'Single quotes' Used to indicate cross-references made to another section of this manual. For example, see Chapter 2,
'Configuration & Calibration'.
underline Used to indicate a link to another section within this manual.
Italics Used to refer to other documents or manuals. For example, refer to the relevant Directions for Use (DFU) for
further information. Also used for emphasis, for example, ...if the gap still measures less than...
Wherever this symbol is shown a Hints & Tips note is found. These notes provide useful advice or information
that may help to perform the task more effectively.
Wherever this symbol is shown an Update note is found. A typical example is drawing attention to a software
upgrade that should be confirmed has been installed.
AWherever this symbol is shown an Important note is found. These notes highlight an aspect of test or
maintenance that is important to know about.

1000SM00013 Iss. 4 6/80
Alaris® GP Volumetric Pump
General Information
Licensing Information
This product uses zlib (http://www.zlib.net/) © 1995-2005 Jean-loup Gailly and Mark Adler
Technician Mode uses the lwIP communication stack (http://www.sics.se/~adam/lwip/)
© 2001, 2002 Swedish Institute of Computer Science. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions
are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the
documentation and/or other materials provided with the distribution.
3. The name of the author may not be used to endorse or promote products derived from this software without specific prior written
permission.
THIS SOFTWARE IS PROVIDED BY THE AUTHOR“AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO,
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE
AUTHOR BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT
NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR
OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

1000SM00013 Iss. 4 7/80
Alaris® GP Volumetric Pump
General Information
General Precautions
wAttention consult accompanying documents: Prior to using this pump, carefully read the Operating Precautions
described in the Directions for Use (DFU).
VThis pump contains static-sensitive components. Observe strict precautions for the protection of static sensitive
components when attempting to repair and service the pump.
BAn explosion hazard exists if the pump is used in the presence of flammable anaesthetics. Exercise care to locate
the pump away from any such hazardous sources.
mDangerous Voltage. An electrical shock hazard exists if the casing of the pump is opened or removed. Refer all
servicing to qualified service personnel.
MThis pump is protected against the effects of high energy radio frequency emissions and is designed to be fail
safe if extremely high levels of interference are encountered. Should false alarm conditions be encountered,
either remove the source of the interference or regulate the infusion by another appropriate means.
Al ®
If the pump is dropped, subjected to excessive moisture, humidity or high temperature, or otherwise suspected
to have been damaged, remove it from service for inspection by qualified service personnel.
dWhen connected to an external power source, a three-wire (Live, Neutral, Earth) supply must be used. If the
integrity of the external protective conductor in the installation or its arrangement is in doubt, the pump should
be operated from the battery.

1000SM00013 Iss. 4 8/80
Alaris® GP Volumetric Pump
General Information
Features of the Pump
Alaris®
GP
Alarm indicator
Display
Run
Bolus
Hold
Options
AC power indicator
Softkeys
Chevrons
Mute
Pressure
Battery indicator
On/Off
Door
Door Lever
Flow sensor connector
(cover removed for clarity)
RS232/Nursecall connector
(cover removed for clarity)
Release lever for
rotating cam
Folded pole clamp
Rotating cam to
lock onto horizontal
rectangular bars.
Mains fuses
Mains inlet
IR communications port
Potential Equalisation
(PE) Connector
Handle
Medical device
interface (MDI)

1000SM00013 Iss. 4 9/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Configuration and Calibration2
Service Mode
Entering Service Mode
AWarning -
At no time should Service Mode be entered while the pump is connected to a patient.
Service Mode should only be accessed by qualified and trained personnel.
Service Mode can be accessed via a three-digit access code that is entered using the following procedure:
Hold down1. band turn the pump on a.
Enter the access code
2. 212 using the f keys and the NEXT softkey.
When the code shows on screen, press
3. OK to confirm.
Select the required option using the fkeys and the OK softkey.
For the Alaris® GP Volumetric Pump the options will be as follows:
Factory Defaults Load a default data set. Confirm to perform a cold start.
SERVICE
QUIT
SELECT WITH
Factory Defaults
Configuration
Data Set Transfer
Calibration
Test Verification/PVP
OK
Configuration This menu comprises a list of options which are
configurable by the user.
Data Set Transfer Upload a data set to pump.
Calibration This menu comprises a list of calibrations which can be
performed by the user.
Test Verification/PVP Performance Verification Procedure Tests.
For the Guardrails® and Plus software pumps the options will be as follows:
CQI Events Download For future implementation
SERVICE
QUIT
SELECT WITH
CQI Events Download
Data Set Transfer
Configuration
Calibration
Test Verification/PVP
Factory Defaults
OK
Data Set Transfer Upload a data set to pump.
Configuration This menu comprises a list of options which are
configurable by the user.
Calibration This menu comprises a list of calibrations which can be
performed by the user.
Test Verification/PVP Performance Verification Procedure Tests.
Factory Defaults Load a default data set. Confirm to perform a cold start.

1000SM00013 Iss. 4 10/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Factory Defaults
Select the required option using the fkeys and the OK softkey.
Default Data Set Replace the current data set with a default data set.
FACTORY DEFAULTS
QUIT
SELECT WITH
Default Data Set
Cold Start Confirm
Clear CQI Log File
OK
Cold Start Confirm Confirm clearing and resetting the data set and
calibration data to the factory defaults.
Clear CQI Log File* Confirm clearing all pump history and resetting the data
set to the factory default.
* Alaris® GP Guardrails® Volumetric Pump and Alaris® GP Guardrails® Volumetric
Pump (with Plus software) only.
Note: For pumps with
Plus software the option
order will be:
Default Data Set•
Clear CQI Log File•
Cold Start Confirm•
Default Data Set
Press• OK to confirm loading the default data set.
DEFAULT DATASET
QUIT
******WARNING! ******
Restoring factory
default data set will
delete the clinically
approved data set
installed.
Delete approved and
restore factory default?
OK
Cold Start Confirm
Press• OK to confirm performing a cold start.
COLD START CONFIRM
QUIT
******WARNING! ******
All data set and cal
data will be reset to
default!
The pump will require a
full calibration before
returning to clinical use.
OK

1000SM00013 Iss. 4 11/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Clear CQI Log File
Press• OK to confirm clearing the CQI Log File.
CLEAR CQI LOG FILE
QUIT
******WARNING! ******
This will remove all
instrument history and will
restore the factory default
data set by deleting the
clinically approved
installed data set.
Clear current log?
OK
Configuration
Select the required option using the fkeys and the OK softkey.
SERVICE CONFIGURATION
QUIT
SELECT WITH
Date/Time
Software Versions
Serial Number
Pump Reference
Language
Backlight & Contrast
Current Data Set File
OK
Date/Time Sets the current date and time used for event logging.
Software Versions Displays the pump software versions.
Serial Number Configure the displayed serial number.
Pump Reference Pump specific text to be displayed in user mode at start
up. (20 characters max.)
Language Configure the Language used for display messages.
Backlight & Contrast Adjust the Backlight and Contrast values
Current Data Set File Displays the current data set file details.
Date/Time
Set the correct date and time using the1. fkeys.
DATE / TIME
AUG–04–2006
09:48
QUIT NEXT
ADJUST WITH OK
Press2. NEXT to continue to next item to change.
Press3. OK to confirm.

1000SM00013 Iss. 4 12/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Software Versions
Press• OK to exit after verifying Software Version fitted, display will vary depending on software version fitted.
SOFTWARE VERSIONS
QUIT
SRP 001.005.004
MP 001.005.004
FDP 001.005.004
SP 001.005.004
OK
SOFTWARE VERSIONS
QUIT
SWV 001.009.002
PKG 001.009.000
MPU 001.009.000
MPT 001.009.000
FDP 001.007.016
SP 001.005.000
LANGUAGE 001.004.005
OK
SOFTWARE VERSIONS
QUIT
SWV 002.001.012
PKG 009.004.002
MPU 002.001.012
MPT 002.001.012
FDP 001.007.016
SP 001.005.000
LANGUAGE 001.005.001
OK
Serial Number
Set the serial number required (maximum 9 characters) using the1. f
keys.
SERIAL NUMBER
8026 - 00000
Write Success: .
QUIT NEXT
ADJUST WITH OK
Press2. NEXT to continue to next item to change.
Press3. OK to confirm.
Pump Reference
1. Set the Pump Reference required using the fkeys.
PUMP REFERENCE
QUIT NEXT OK
ADJUST WITH
---------------------
2. Press NEXT to continue to next item to change.
3. Press OK to confirm.

1000SM00013 Iss. 4 13/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Language
Select the required Language using the1. fkeys.
LANGUAGE
ENGLISH
NORSK - NORWEGIAN
DEUTSCH - GERMAN
FRANCAIS - FRENCH
NEDERLANDS - DUTCH
SVENSKA - SWEDISH
ESPAñOL - SPANISH
ITALIANO - ITALIAN
NONE - VANILLA
QUIT OK
SELECT WITH
Press2. OK to confirm.
Note: Languages
available will be
dependant on the pump
software version.
Backlight & Contrast
Use the1. fkeys to adjust Backlight and Contrast to required setting.
BACKLIGHT & CONTRAST
Backlight = 30%
Contrast = 70%
Dimming = 25%
QUIT PARAM
ADJUST WITH OK
Press2. PARAM to change between Backlight and Contrast.
Press3. OK to confirm.
Note: Select the
Dimming parameter to see
what the display would
look like when dimmed.
Current Data Set File
Press• OK to exit after verifying current data set information.
CURRENT DATA SET
QUIT
Data Set ID: ABCD
Name:
Data_set_EXAMPLE
Version: 2
Last update:
01-Jun-2006 12:34
Hospital name:
Basingstoke General
OK

1000SM00013 Iss. 4 14/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Near End Of Infusion (NEOI) Warning Configuration
NEOI Warning Configuration is seperate from Service Mode and can be accessed via a three-digit access code that is
entered using the following procedure:
Hold down1. band turn the pump on a.
Enter the access code
2. 057 using the f keys and the NEXT softkey.
When the code shows on screen, press
3. OK to confirm.
NEOI Warning
Select the required NEOI status can be enabled or disbaled by pressing1. ON or
OFF.
NEAR END OF INFUSION
QUIT OFF
ACCEPT
Press ON/OFF to toggle
Enabled 
Note: ON is shown when the NEOI is disabled and OFF is shown when the NEOI
is enabled.
Press
2. ACCEPT to confirm.
Note: ACCEPT will not be shown until after the first toggle of the status.

1000SM00013 Iss. 4 15/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Data Set Transfer
Upload data set to an Alaris® GP Volumetric Pump
Equipment required:
Alaris® GP Editor Software Kit (1000SP01310) - includes the Alaris® GP Transfer Tool•
RS232 cable (1000SP01183)•
USB to RS232 Converter cable (1000EL00979) - optional•
USB to RS232 converter 4 way hub (1000EL00980) - optional•
PC - for requirements see Upgrading Firmware PC requirements•
Using the Alaris® GP Transfer Tool allows a released data set to be uploaded to an Alaris® GP Volumetric Pump.
AWarning -
At no time should the Alaris® GP Transfer Tool be used to upload to an Alaris® GP Volumetric Pump while the pump is
connected to a patient.
In Service Mode select Data Set Transfer using the fkeys and the OK softkey.
Using the Alaris® GP Transfer Tool select data set to be uploaded.1.
Press the2. RS232 or IrDA softkey to select the Comms mode being used.
Connect the pump to PC.
3.
Press the4. START softkey to begin transfer.
Please ensure the data set ID shown on the pump is identical to the one transferred.
5.
Press6. PASS softkey to confirm correct transfer and exit.
To transfer the data set to another pump repeat steps 2 to 6.
7.
Upload data set to an Alaris® GP Guardrails® Volumetric Pump
Equipment required:
Guardrails® Editor V3.1 Software Kit (1000SP01389) or Guardrails® Editor V3.1 Transfer Tool Software Kit (1000SP01390)•
RS232 cable (1000SP01183)•
USB to RS232 Converter cable (1000EL00979)•
USB to RS232 converter 4 way hub (1000EL00980) - optional•
PC - for requirements see Upgrading Firmware PC requirements•
Using the Guardrails® Editor V3.1 Transfer Tool allows an approved data set to be uploaded to an Alaris® GP Guardrails® Volumetric Pump.
AWarning -
At no time should the Guradrails® Editor V3.1 Transfer Tool be used to upload to an Alaris® GP Guardrails® Volumetric
Pump while the pump is connected to a patient.
In Service Mode select Data Set Transfer using the fkeys and the OK softkey.
Using the Guardrails® Editor V3.1 Transfer Tool Transfer Tool select data set to be uploaded.1.
Connect the pump to PC.2.
Press the3. START softkey to begin transfer.
Please ensure the data set ID shown on the pump is identical to the one transferred.
4.
Press5. ACCEPT softkey to confirm correct transfer and exit.
To transfer the data set to another pump repeat steps 2 to 5.
6.
ACaution: Loading the Data Set Transfer Tool software is considered a non-clinical service activity. Interconnecting the
pump with a PC may cause the safety or electromagnetic environment to change while the connection exists. The
threat of higher leakage currents or EMI disturbances may be present. Disconnect the IrDA or RS232 cable connection
at both ends following software upload activities.
Note: For more
information relating to the
Alaris® GP Editor Software
or the Guardrails® Editor
V3.1 Software refer to the
relevant Directions For Use
supplied with the software.

1000SM00013 Iss. 4 16/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Upload data set to an Alaris® GP (Guardrails®) Volumetric Pump (with Plus software)
Equipment required:
Alaris® Editor V4.2 Software Kit (1000SP01462) or Alaris® Transfer Tool Software Kit (1000SP01463)•
RS232 cable (1000SP01183)•
USB to RS232 Converter cable (1000EL00979)•
USB to RS232 converter 4 way hub (1000EL00980) - optional•
PC - for requirements see Upgrading Firmware PC requirements•
Using the Alaris® Transfer Tool allows an approved data set to be uploaded to a pump (with Plus software).
AWarning -
At no time should the Alaris® Transfer Tool be used to upload to a pump while the pump is connected to a patient.
In Service Mode select Data Set Transfer using the fkeys and the OK softkey.
Select the
1. Data Set Upload button (Ctrl+U). The Data Set Upload Wizard is displayed. Click Next to continue.
Select the serial port(s) required to transfer the data set to the pump(s). Click
2. Next to continue.
Click the
3. Select Dataset button and Open the required data set. The selected data set and path are displayed. Click Next to
continue.
Enter the data set ID and click
4. Validate. If the data set ID entered matches the ID of the selected data set the Next button will
become available. Click Next to continue.
The data set selection is now complete. Click
5. Finish. The file information is updated to show the File used, Data Set and
Supported Pump Types.
Connect the pump to PC.
6.
Press the7. START softkey to begin transfer.
When the transfer is complete, the pump will validate the data then display
8. Transfer Complete. The transfer status will be shown as
Data Set Deployed to the Pump.
Note: Please ensure the data set ID shown on the pump is identical to the one transferred.
Press9. ACCEPT softkey to confirm correct transfer and exit. The transfer status will be shown as Deployed.
Switch off the pump by holding the power button for 3 seconds and disconnect from the PC.
10.
If multiple uploads are required, connect the next pump and repeat from step 5.11.
When all uploads are complete, click12. Menu > Exit to close the Transfer Tool.
ACaution: Loading the Transfer Tool software is considered a non-clinical service activity. Interconnecting the pump
with a PC may cause the safety or electromagnetic environment to change while the connection exists. The threat of
higher leakage currents or EMI disturbances may be present. Disconnect the IrDA or RS232 cable connection at both
ends following software upload activities.
Note: For more
information relating to
the Alaris® Editor Software
refer to the relevant
Directions For Use supplied
with the software.

1000SM00013 Iss. 4 17/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Calibration
Zero Point Calibration
Select the required option using the fkeys and the OK softkey.
CALIBRATION
QUIT
SELECT WITH
Zero Point Cal
Pressure Cal
Volumetric Cal
Battery Cal
OK
Wait for the pressure sensors to park.1.
Ensure that an infusion set is not installed.2.
Press the3. START softkey.
Pump will countdown for 15 seconds.
4.
Press the5. ACCEPT softkey.
Press the
6. PASS softkey.

1000SM00013 Iss. 4 18/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Pressure Calibration
Equipment required:
Calibrated Pressure Gauge, minimum specification of•
Accuracy = 0.10% of full scale•
CALIBRATION
QUIT
SELECT WITH
Zero Point Cal
Pressure Cal
Volumetric Cal
Battery Cal
OK
Full scale = 1500mmHg•
Pressure Calibration Set (1000SP01422) Use to calibrate 10 pumps and then•
change
Set up equipment as per figure 2-1 and allow 30 seconds before proceeding.
Select the required option using the fkeys and the OK softkey.
Turn 3-way tap to close from atmosphere.
1.
Press the2. START softkey.
Apply a pressure of 200mmHg and pump will countdown for 15 seconds.
3.
Press the4. ACCEPT softkey.
Apply a pressure of 800mmHg and pump will countdown for 15 seconds.
5.
Press the6. ACCEPT softkey.
Turn 3-way tap to vent to atmosphere.
7.
Turn 3-way tap to close from atmosphere.8.
Press the9. NEXT softkey to proceed to Verification Procedure.
Verification Procedure
Software version v1.7 x and below Software version v1.9.x and above
Apply a pressure of 200mmHg and wait for 5 seconds.
10.
Press the11. NEXT softkey.
Apply a pressure of 400mmHg and wait for 5 seconds.
12.
Press the13. NEXT softkey.
Apply a pressure of 600mmHg and wait for 5 seconds.
14.
Press the15. NEXT softkey.
Apply a pressure of 800mmHg and wait for 5 seconds.
16.
Press the17. NEXT softkey.
Turn 3-way tap to vent to atmosphere.
18.
Press the19. PASS softkey.
Apply a pressure of 500mmHg and wait for 5 seconds.
10.
Press the11. NEXT softkey.
Turn 3-way tap to vent to atmosphere.
12.
Press the13. PASS softkey.
Pressure source
(50ml/100ml syringe or
similar device)
Alar s®
GP
Figure 2 - 1 Pressure Calibration Equipment Set Up
Pressure
Gauge Vent to
atmosphere

1000SM00013 Iss. 4 19/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Volumetric Calibration
Select the required option using the fkeys and the OK softkey.
CALIBRATION
QUIT
SELECT WITH
Zero Point Cal
Pressure Cal
Volumetric Cal
Battery Cal
OK
Load the primed Infusion Set (60793) into the Pump and set-up as shown in1.
Figure 2-2 below and adjust the fluid level so that the meniscus is level with the
zero mark.
Press
2. START to begin. Test will run and fluid will be delivered into the burette.
When
3. Volume delivered! is displayed, check accumulated air in line value
is less than 100µl then enter the volume delivered into the burette using the
fkeys and the OK softkey. If accumulated air in line value is greater
than 100µl then repeat test.
If no calibration is required (Volume delivered within limits of 19.4ml to 20.5ml)
4.
then press PASS to confirm and exit.
If the Calibration value is changed automatically then press5. VERIFY and repeat
steps 2 to 4.
If the pump still fails replace the Platen and Fingers then repeat the calibration
6.
procedure.
VOLUMETRIC CALIBRATION
QUIT
START to begin...STARTDETAILS
Rate 125ml/h
VTBI 20.0ml
Cal Value 920
Acc’d Air 0µl
Al r s
GP
450mm
± 20mm
Figure 2 - 2 Volumetric Calibration Equipment Set Up

1000SM00013 Iss. 4 20/80
Alaris® GP Volumetric Pump
Configuration and Calibration
Battery Calibration
Select the required option using the fkeys and the OK softkey.
CALIBRATION
QUIT
SELECT WITH
Zero Point Cal
Pressure Cal
Volumetric Cal
Battery Cal
OK
Connect AC Mains to the Pump and press1. CAL to begin.
When calibration is complete it will display
2. CALIBRATION SUCCESS or
CALIBRATION FAILURE. Press PASS to confirm successful calibration or REPEAT
to perform calibration again.
BATTERY CALIBRATION
QUIT DETAILS
Serial No 12345
Current 0mA
FCC 2502mAh
Chrg Remain 2453mAh
Rel Chrg 98%
Temperature 22°C
Calibration 
CAL to calibrate!
CAL can exceed 10 hrs!
CAL
BATTERY CALIBRATION
QUIT DETAILS
Serial No 12345
Current -340mA
FCC 2502mAh
Chrg Remain 2453mAh
Rel Chrg 98%
Temperature 22°C
Calibration 
CALIBRATING . . .
Discharge 89%CAL
BATTERY CALIBRATION
QUIT REPEAT
Serial No 12345
Current 0mA
FCC 2335mAh
Chrg Remain 2332mAh
Rel Chrg 100%
Temperature 26°C
Calibration 
CALIBRATION SUCCESS
PASS
BATTERY CALIBRATION
QUIT REPEAT
Serial No 12345
Current 0mA
FCC 2502mAh
Chrg Remain 2453mAh
Rel Chrg 100%
Temperature 22°C
Calibration X
CALIBRATION FAILURE