Casio TE-2200 User manual

SERVICE MANUAL
ELECTRONIC CASH REGISTER
(without price)
TE-2200/2400
(EX-443/544)
AUG. 2005
TE-2400
TE-2200
Ver.2: Aug. 2009

CONTENTS
TE-2200/2400 PAGE
1. SPECIFICATIONS........................................................................................ 1
2. MACHINE INITIALIZATION ......................................................................... 4
3. DISASSEMBLY ............................................................................................ 7
4. CIRCUIT EXPLANATION .......................................................................... 17
5. DIAGNOSTIC OPERATION ....................................................................... 29
6. ERROR CODE LIST................................................................................... 55
7. IC DATA ..................................................................................................... 59
8. PCB LAYOUT ............................................................................................ 66
9. CIRCUIT DIAGRAMS................................................................................. 68
10. PARTSLIST ............................................................................................... 82
To prevent malfunctions caused by the weak batteries, charge the memory
protection batteries for over 12-hours before installation or after a long-time
vacation (over 30 days).
•Before installation, initialize the terminal and leave it turn on over 12-hours.
•After a long-time vacation, initialize the terminal and restore the program data if
the terminal is in malfunction, and leave it turn on over 12-hours.
•Over 48-hours chargingmakes the batteries fully charged.

— 1 —
1. SPECIFICATIONS
1-1. Electrical specifications
1-2. Environmental specifications
120 V 220 V 230 V 240 V
•Power consumption In operation Max. 0.5 A 0.25 A 0.25 A 0.25 A
stand-by Max. 0.1 A 0.05 A 0.05 A 0.05 A
•Memory protection Back-up battery Vanadium lithium battery
Except. USA, CANADA Back-up period 90 days (25 °C)
Battery life Replace the battery every 5 years.
Recharge time 48 hours (full charge)
•Memory protection Back-up battery Mangan battery (UM-3 ×3)
USA, CANADA Back-up period 1 years (25 °C)
Battery life Replace the battery every 1 years.
•Clock & Calendar Accuracy Within ±30 sec. per month (25 °C)
Auto calendar Effective until 2099 A.D.
• Operating temperature 0 °C ~ 40 °C
• Operating humidity 10 % ~ 95 %
• Storage temperature -25 °C ~ 65 °C
• Storage humidity 10 % ~ 95 %
• Vibration strength 1.5 G (The machine must be in the carton box)
1-3. Main components
• CPU Name uPD784215AGC279
Number of control bit 16 bit
• RAM (US) Name M68AF128BM70 ×2
Capacity 1 Mbit
• RAM (EURO) Name M68AF511AM70
Capacity 4 Mbit
• Flash ROM Name MBM29F160BE90TN
Capacity 16 Mbit
• I/O controller Name uPD784215AGC280
• Themal printer Name FTP-628MCL518 (receipt)
FTP-628MCL518 (journal)
Print method Thermal dot line printing
Head specification Total dot number : 384 dots/dot line
Dot pitch : Length 8 dots/mm
Wide 8 dots/mm
Paper cut Manual-paper cut
• Roll paper Type Heat-sensitive paper
Size 57.5 ±0.5 mm
Roll diam φ 80 or less
Thickness 0.06 ~ 0.085 mm

— 2 —
1-5. Drawer List
• Printer head 50 Km (anti-abrasion), 1400 Million lines
• LCD 20,000 hours
• Backlight 20,000 hours
1-4.Duration of Life
Type Drawer Name Specification B D C BU L
M DL-2429 D-24H2C-B55SRM-9*
M DL-2797 D-24H2C-B84RM-9*
M DL-2798 D-24H2C-B84SRM-9*
M DL-2799 D-24H2C-A84SRM-9*
Note: Country code
B: Europe
D: England
C: U.S.A.
BU: Other countries
L: Canada

— 3 —
DEVICE NAMEMODEL NOTE Applicable
• Multi drawer kit MDL-12 Common
• PC cable PRL-CB-2 Common
• Waterproof cover WT-82 TE-2200 only
• Waterproof cover WT-87 TE-2400 only
• Slip printer SP-1300 Connect to Com2 Common
• Slip printer cable PRT-CB-8C Length 1.5m Common
• Remote printer UP-360 Connect to Com2 Common
• Printer cable PRT-CB-8A Length 3m Common
• Printer cable PRT-CB-8B Length 5m Common
• Slip printer/ AC adaptor 31AD-U or E U: 120V/ E: 230V Local purchase
• Handy scnner HHS-15 Com2 port only Local purchase
• Handy scnner HS1250 Com2 port only Local purchase
• Handy scanner Quic Scan 6000 Com2 port only Common
• CF Memory Card SDCFB-xx-505 Local purchase
• Modem 56k V92 External Local purchase
Faxmodem
• Modem 56k Faxmodem Local purchase
• Conversion Kit CVK-S3-M/CVK-L3-M Common
• Roll paper P-5880T Common
1-6. Option List
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED
BY AN INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING
TO THE INSTRUCTIONS

— 4 —
RECEIPT
FEED
RECEIPT JOURNAL
FEED FEED
REG2X1
REG1Z1
OFF X2/Z2
RF
PGM
Machine initialization procedure
1. Plug the power cord into an AC outlet.
D11D10D9D8~ D3D2D1
refer to Worksheet (Initialize)
2. MACHINE INTIALIZATION
2. Hold down <JOURNAL FEED>.
3. Turn the mode switch to PGM position.
4. Release <JOURNAL FEED>.
You should see “0000000000” on the display.
If 10 zeros are not shown or another character are
shown, immediately set the mode switch to OFF and
restart from the beginning of this procedure.
5. Enter 11-digit program code from the worksheet.
6. Press <SUBTOTAL> to register the program code.
(Wait until beep twice.)
7. Press <SUBTOTAL> to register the program code.

— 5 —
Worksheet (Initialize)
* When you select this option “Use clerk secret code key”, and your register doesn’t have this key on the default
keyboard, be sure to allocate <CLERK-#> (clerk secret number key) just after the initialization.
(Do NOT turn to OFF before allocating this key.)
Note:
Please check the receipt after initialization operation (machine initialization, flag clear operation and init2)
that the machine number is printed properly.
If error codes are printed on it, check the hardware and retry the operation.
P01 03-04-2004 11:58
C01 MC#01 000001
INIT
(C) 2005 by CASIO
COMPUTER CO.,LTD.
All rights reserved.
TE-2200/2400 STD
VER. :nnnn
LABEL :nnnnnn
VER. :nnnn 00
LABEL :nnnnnn
INIT. :nnnnnnnnnnnnnn
0002-98 2000
:
Mode symbol/date/time
Clerk descriptor/Mc-No./consecutive No.
INIT symbol
Copyright
Model name
ROM version
ROM label
ROM version
ROM label
Initialization code
I/O parameter table record No./error code
Description Choice Program code
Print password of PGM mode, when flag clear operation is performed.
Password in PGM3 ~ 7 mode
Messages and descriptors are written in
English = 0, French = 1, Spanish = 2, German = 4
Model for
U.S. or Canada (Date order: month/day/year) = 2,
Other area (0.00, Date order: day/month/year) = 1,
Other area (0, Date order: day/month/year) = 3
Fixed value:
TE-2200: 25
TE-2400: 04
Use
1clerk switch (clerk push switch)/
2Clerk secret number key *
Initialization pattern:
1 For scanning/2For check tracking
Use Euro only.
Yes = 0
No = 4
Significant
numbers
Significant
number
Significant
number
Significant
numbers
1= 0
2= 1
1= 0
2= 2
No = 0
Yes = 1
D11
D10 D9D8D7
D6
D5
D4D3
(a+b)
D2
D1
a
b

— 6 —
Flagclear operation
1. Plug the power cord into an AC outlet.
After completion of flag clear, receipt is issued.
After completion, receipt is issued.
T JOURNAL
FEED
REG2X1
REG1Z1
OFF X2/Z2
RF
PGM
RECEIPT JOURNAL
FEED FEED
T JOURNAL
FEED
RECEIPT JOURNAL
FEED FEED
REG2X1
REG1Z1
OFF X2/Z2
RF
PGM
2. Hold down <RECEIPT FEED>.
3. Turn the mode switch to PGM position.
4. Release <RECEIPT FEED>.
You should see “FFFFFFFFFF”on the display.
If 10 Fs are not shown or another character are shown,
immediately set the mode switch to OFF and restart from
the beginning of this procedure.
5. Press <SUBTOTAL> to complete.
Note:After flagclear, clerk 1 is assigned automatically. So do not program clerk 1 as not assignable or
not operable in PGM mode.
Init 2 operation
1. Plug the power cord into an AC outlet.
2. Hold down <RECEIPT FEED>.
3. Turn the mode switch to PGM position.
4. Release <RECEIPT FEED>.
You should see “FFFFFFFFFF”on the display.
If 10 Fs are not shown or another character are shown, immedi-
ately set the mode switch to OFF and restart from the beginning
of this procedure.
5. Enter “8888888888” and press <CHECK TEND> to complete.

— 7 —
3. DISASSEMBLY
■UPPER COVER
1. Remove the printer cover.
2. Remove two screws.
3. Remove the printer cover.
4. Remove two FPCs.
FPC (10pin)
FPC (12pin)
Hooks

— 8 —
5. Remove the screw.
6. Remove the upper case by sliding it forward.
7. Remove two connectors. (CN13, CN15)
CN13
CN15
8. Remove the UPPER COVER.

— 9 —
■KEY BOARD ASS’Y
9. TE-2200: Remove 10 screws.
TE-2400: Remove eight screws.
10. Remove the FPC.
11. Removethe chassis.
12. Removethe FPC sheet.
13. Removethe spacer.
14. Removethe sheet.
15. Remove eight screws.
16. Remove the KEY frame.
TE-2200 TE-2400
TE-2400TE-2200
Chassis
FPC sheet
Spacer
Sheet

— 10 —
■TACT SW PCB, MODE KEY
17. Remove three screws.
18. Remove the TACT SW PCB (E443-E6 PCB).
19. Remove the screw.
20. Remove the MODE KEY.
■BACKUP BATTERY
21. Remove the connector.
22. Remove the backup battery.
E443-E6 PCB
MODE KEY
CN14

— 11 —
■MIAN PCB
23. Remove four connectors.
Connector (CN7)
Connector (CN1)
Connector (CN16)
Connector (CN5)
24. Remove three FPCs.
FPC (CN8) FPC (CN9)
FPC (CN12)
NOTE; While fixing, be fully care to the direction of the FPC.
Pattern
Pattern
25. Remove eight screws.

— 12 —
■LCD ASS’Y
26. Remove five screws and then the LCD ASS’Y.
27. Remove three screws and one connector.
■PRINTER
28. Remove two E272-PR PCBs.
29. Remove four FPCs.
E272-PR PCB

— 13 —
30. Remove four screws.
31. Remove two printer units.
32. Remove the battery cover.
33. Remove four screws.
34. Remove the lower case.

— 14 —
■DRAWER
35. Remove the case.
36. Remove 10 screws.
37. Remove the DARWER cable.

— 15 —
38. Remove the Bottom plate.
39. Loosen 4 screws.
40. Remove the screw and then fix the drawer case.

— 16 —
■POWER SUPPLY
28. Remove the two screws.
29. Remove the POWER UPPER CASE.
30. Remove three screws.
31. Remove the POWER UNIT.

— 17 —
4. CIRCUIT EXPLANATION
4-1. HARDWARE DIAGRAM
Keyboard
Power
supply
Popup
disp.
i/f
Drawer
Scanner
HHS-15
Drawer
1 i/f
Drawer
2 i/f
RS-
232C
COM1
RS-
232C
COM2
Drawer
Slip
printer
SP-1300
MODEM
or
PC
CPU
RAM
Flash
Memory
Main Display
Note:Shadowed device and dot line indicate option devices.
PRT-CB-8A/-8B
PRT-CB-8C
PRL-CB-2
Power
supply
External
printer
UP-360
Power
supply
31AD-U/E
CF card
Journal printer
Receipt printer
Popup
display
Multi drawer kit MDL-12

— 18 —
4-2. BLOCK DIAGRAM
or AC240V
, 50/60Hz
EU_cord : M2511
UK_cord : MP5004
AUS_cord : X-AU10S3
DRAWER UNIT
Optional
US_cord : PS204-A
AC120V
DRW I/F DRW I/F
or AC220-230V
CF card socket
PWB : E443-1
PWB:E443-E6
LCD UNIT
(LED BackLight on board)
CG
16Mbit
optional
POWER SUPPLY UNIT
Transformer
Optional
MODEM / PC
Optional Hand
Held Scanner
HHS-15
+5V supply
signal only
COM1
COM2
optional
voltage
selector
LiB Battery
Feed Motor
PWB:E272-PR PWB:E272-PR
Feed Motor
PWB:E443-E22
16Mbit4Mbit FROM
Thermal PRN UNIT
Receipt Journal
Winder Motor
MODE KEY
PWB:E475-E3
CPU SRAM
FPC
PWB:E443-LCD
TE-2200 (STROKE)
or
TE-2400 (FLAT)
16Mbit1Mbit FROMCPU SRAM
1Mbit
SRAM
US
EURO
EURO only EURO only