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CKD FWD Series User manual

New Products
Compact Pilot Operated
Solenoid Valve for Water
FWD Series
CC-1057A
Refer to "Safety Precautions" on the rear side before use.
Eco-friendly solenoid valve!!
Specifications
Descriptions FWD11-8A FWD11-10A FWD11-15A
Actuation NC (normally closed)
:RUNLQJÀXLG Water (other than sewage, agricultural water, liquid manure, and antifreeze)
Working pressure differential range MPa 0.02 to 0.7
Max. working pressure MPa 0.7
Withstanding pressure (water) MPa 1.05
Fluid temperature Υ5 to 60 (no freezing)
Ambient temperature ΥWRQRIUHH]LQJRIÀXLG
Atmosphere Area without corrosive or explosive gases
Valve structure Pilot operated poppet structure diaphragm structure
Valve seat leakage cm 3/min 0 (water pressure) (Note 1)
Installation attitude Free
Protection property IPX5
Port size Rc 1/4 Rc 3/8 Rc 1/2
2UL¿FH mm 15 (Note 2)
&YÀRZIDFWRU 2.8 4.2 6.0
Weight g 340 320 390
Rated voltage 100 VAC 50/60 Hz, 200 VAC 50/60 Hz, 24 VDC
$OORZDEOHYROWDJHÀXFWXDWLRQ Rated voltage ± 10%
Apparent power VA At holding (50/60 Hz): 5/4, at starting (50/60 Hz): 9/8
Power consumption W AC (50/60 Hz): 2.7/2, DC: 4
Coil heat resistance class B
Note 1: "Valve seat leakage 0 cm3/min" means that no water drip leaks for a minute.
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Compact, lightweight and
ODUJHÀRZUDWH
Low power consumption (1/3 of the CKD comparison)
New Product
2
FWD Series
How to order
Symbol Descriptions
APort size
81/4
10 3/8
15 1/2
BScrew type
ARc thread
GG thread
NNPT thread
CBody/sealant combination
Body Seal
0Brass/PPS NBR
DStainless steel/PPS NBR
DCoil option
2C Grommet lead wire
2CS Grommet lead wire with surge suppressor
2G DIN terminal box (Pg9)
2GS DIN terminal box with surge suppressor (Pg9)
2H Din terminal box with light (Pg9)
2HS
DIN terminal box with light, surge suppressor (Pg9)
EMounting plate
Blank None
BMounting plate
FRated voltage
AC100V
100 VAC 50/60 Hz, 110 VAC 60 Hz
AC200V
200 VAC 50/60 Hz, 220 VAC 60 Hz
DC24V 24 VDC
APort size
BScrew type
CBody/sealant combination
DCoil option
EMounting
plate
FRated
voltage
Note 1
Model no.
FWD11 A 0 B15 2GS AC100V
Internal structure and parts list
10
9
13
12
11
4
8
7
6
5
3
2
1
<Example of model number>
FWD11-15A-02GSB-AC100V
APort size : 1/2
BScrew type : Rc thread
C
Body/sealant combination
: Brass/PPS, NBR
DCoil option :
DIN terminal box with surge suppressor (Pg9)
EMounting plate : Mounting plate
FRated voltage :
100 VAC 50/60 Hz, 110 VAC 60 Hz
Note on model No. selection
Note 1:The rated voltage includes 110 VAC 50/60
Hz and 220 VAC 50/60 Hz. Contact CKD
for more information.
No. Parts name Material
1 Core assembly SUS Stainless steel
2
Shading coil *1
Cu (Ag for stainless
steel body)
Copper (sliver for stainless steel
body)
3 Coil - -
4 Plunger SUS/NBR Stainless, nitrile rubber
5 Holder plate PPS 3RO\SKHQ\OHQHVXO¿GH
6 Plunger spring SUS Stainless steel
76WXI¿QJDVVHPEO\ PPS/SUS/NBR 3RO\SKHQ\OHQHVXO¿GH
Stainless, nitrile rubber
8 Filter SUS Stainless steel
9 Valve spring SUS Stainless steel
10 Diaphragm assembly PPS/NBR 3RO\SKHQ\OHQHVXO¿GH
Nitrile rubber
11 Valve body PPS 3RO\SKHQ\OHQHVXO¿GH
12 Gasket BUNA-N Nitrile rubber
13 Main body C (SUS) Brass (stainless steel)
( ) shows option.
* 1: A shading coil is not used in the case of a DC coil.
3
FWD Series
Dimensions
Dimensions
Grommet lead wire type
FWD11-8A/10A-*2C FWD11-15A-*2C
Dimensions with optional equipment
Grommet lead wire with surge suppressor DIN terminal box
FWD11-**-*2CS FWD11-**-*2G/2GS/2H/2HS
Mounting plate
FWD11-8A/10A-**B FWD11-15A-*B
22
(300)19.515.5
38
5
18
45
63.511
85
2-M5 depth 8
2-A
(300)15.5 19.5
22
28 14 66.5
91
5
38
27
56
2-M5 depth 8
2-Rc1/2
(300)26.5
Pg9
53
44
(38)
50
62
52
8
2-ø6
58
70
2
8
2-ø6
Model A
FWD11-8A Rc 1/4
FWD11-10A Rc 3/8
FWD Series
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1Term of warranty
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In no HYHQW VKDOO CKD be OLDEOH for PHUFKDQWDELOLW\ or ¿WQHVV for a SDUWLFXODU purpose, notwithstanding any GLVFORVXUH to
CKD of the use to which the product is to be put.
2Scope of warranty
In case any defect attributaEOetoCKDisfoundduringtheWarrantyPeriod,CKDshaOO,atitsowndiscretion,repairthedefectorrepOace the
rHOeYant product in whoOe or in part, according to its own judgement.
Note that the foOOowing fauOts are excOuded from the warranty term:
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(2) FaiOure caused by other than the deOiYered product
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(4) Third-party repair/modification
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'LVFODLPHU
Safety precautions Be sure to read the instructions before use.
Refer also to the precautions of "General Purpose Valves(No. CB-03-1SA)".
WARNING
Design & Selection
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Working environment
Do not use the product where the product is exposed to direct-sunlight or may come in contact with water or oil.
Can not be used outdoors.
CAUTION
Design & Selection
Design for Safety
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When using a programmable controller, etc., with CR
circuits to absorb the surge voltage generated by switch-
ing elements, leakage current could pass and adversely
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WKHOHDNDJHFXUUHQWLVZLWKLQJWKHVSHFL¿FDWLRQRQ
theright.
Installation & Adjustment
Installation
Install in a manner tension will not be applied to the coil section lead wire.
Hold the product body when carrying the product. (Do not hold onto the lead wire)
Piping
Dirt or foreign matter in fluid may prevent the product from functioning correctly. Install a filter finer than 80 mesh.
When the regulator and solenoid valve are directly connected, the parts could mutually vibrate causing resonance and chattering.
If the piping cross section on the fluid supply side is restricted, operation may become unstable because of a differential pressure fault when the valve
functions. Use a pipe that matches the port size on the supply side.
During Use & Maintenance
During use
Instantaneous leakage phenomenon
When using the 2 port pilot operated solenoid valve, sudden application of pressure (e.g. starting up a pump) could momentarily open a closed valve and
FDXVHÀXLGWROHDN
Operation
Do not place a back pressure. There is a risk of malfunction.
Water-hammer
If you experience a water-hammer problem, please consider using CKD "WHL-type" or "RSV-type" solenoid valve or a motor valve.
Differential pressure
Keep the differential pressure 0.02 MPa or above between the primary and secondary sides with the valve open.
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When valves are simultaneously opened in a state where multiple solenoid valves are piped in parallel.
Assembling & Disassembling
Tightening torque
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disassembly and assembly.
CR circuit
Triode AC Switch
Leakage
current
C
R
Solenoid valve
Programmable controller side
Voltage
Model no.
AC DC
100 V 200 V 24 V
FWD 3 mA or less 1.5 mA or less 1mA or less
Holder plate set screw Body set screw
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