CKD QEV2 User manual

ＳＭ−３５８３９８−Ａ
ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ
ＱＵＩＣＫ ＥＸＨＡＵＳＴ ＶＡＬＶＥ
ＱＥＶ２
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●Please read this instruction manual
carefully before using this product,
particularly the section describing
safety．

●Retainthisinstructionmanualwiththe
product for further consultation
whenevernecessary．

Ｆｏｒ Ｓａｆｅｔｙ Ｕｓｅ
To use this product safety, basic knowledge of pneumatic
equipment, including materials, piping, electrical system and
mechanism, is required (ISO 4414 *1JIS B 8370 *2).
We do not bear any responsibility for accidents caused by any person
without such knowledge or arising from improper operation.
Our customers use this product for a very wide range of
applications, and we cannot keep track of all of them. Depending on
operating conditions, the product may fail to operate to maximum
performance, or cause an accident. Thus, before placing an order,
examine whether the product meets your application, requirements,
and how to use it.
This product incorporates many functions and mechanisms to
ensure safety. However, improper operation could result in an
accident. To prevent such accidents read this operation
manualcarefullyforproperoperation.
Observe the cautions on handling described in this manual, as well
as the following instructions:
Additionally, the caution is classified into the following three groups,
“CAUTION”, “WARNING”, and “DANGER”, to identify the
degree of the danger it presents and possible hazard.
Failuretopayattention to DANGER notices
maycauseasituationthatresultsinafatality
or serious injury and that requires urgent
addressing.
!DANGER:
!
WARNING: FailuretopayattentiontoWARNINGnotices
mayresultinafatalityorseriousinjury.
!CAUTION: FailuretopayattentiontoWARNINGnotices
mayresultininjuryordamagetoequipmentor
facilities.
*1) ISO 4414 : Pneumatic fluid power ･･･ Recommendations for the
application of equipment to transmission and control
systems.
*2) JIS B 8370 : General rule for pneumatic systems
[SM-358398-A]
―1―

INDEX

QEV2
ＱＵＩＣＫ ＥＸＨＡＵＳＴ ＶＡＬＶＥ
Manual No. SM-358398-A
1. UNPACKING ············································································3
2. MOUNTING AND INSTALLATION
2.1 Explanation of activation·····················································3
2.2 Piping··················································································4
2.3 Orientation of installation····················································4
2.4 Usage examples···································································4
3. MAINTENANCE
3.1 Disassembling ·····································································5
3.2 Trouble shooting··································································5
4. INTERNAL STRUCTURE AND LISTS OF PARTS·················5
5. PRODUCT SPECIFICATIONS
5.1 How to order ·······································································6
5.2 Specifications······································································6
5.3 Dimensioned drawing··························································7
Sep.19.2005
−2−

UNPACKING
１
MOUNTING
２
1. UNPACKING
 Bagscontainingproductshouldbeopenedonlywhen
you are ready to connect the product to the pipes
immediatelyafterward.
•Itbagsareopenedbeforetheproductarereadytobe
connectedtothepipes,theentryofforeignmatterfrom
thepipingportscouldcausetheproducttofailor
malfunction.
!
CAUTION:
1) Check the model number imprinted on the product to make sure that the product you
received is exactly the product you ordered.
2) Check the exterior of the product for any damage.
2. MOUNTINGANDINSTALLATION
1)Beforetubeexchange,thesupplyofcompressedairand
confirmtheabsenceofresidualpressure.
2)Tightenpipeswithappropriatetorquetopreventscrew
slack,airleakageandscrewdamage.
3)CarryoutthepipingworkaftercheckingtheJISsymbols
statedonthenameplateattachedtothemainbody.If
the piping is connected in an incorrect direction, this
maycausethecustomerʼsequipmenttobreak.
4)Whenconductingpipingwork,usetoolstotightenatthe
hexagonalcircumference.
5)Donotapplyanylateralloadtothemainbodyduring
mountingandaftermounting.
!
CAUTION:
2.1 Explanation of activation
JISsymbol
１→２
The pressure added to port 1 causes port 3 of
the valve to be closed, forcing air to flow via the
circumference of the valve to port 2.
２→３
A reduced pressure at port 1 causes port 1 of
the valve to be closed, opening port 3 to
discharge air from port 2.
JIS symbol
[SM-358398-A]
―3―

MOUNTING
２
2.2 Piping
1) Lightly tighten the pipe into the connecting port temporarily by hand, and then tighten the
width across flat firmly using the tool.
At this time, always tighten the pipe within a recommended tightening torque range.
[Appropriate tightening torque]
Port dia. Tightening torqueN・m
Rc1/8 3 to 5
Rc1/4 6 to 8
Rc3/8 13 to 15
Rc1/2 16 to 18
Rc3/4 19 to 40
Rc1 41 to 70
2.3 Orientation of installation
1) There is no orientation in installation, but operation may be slow with a small differential
pressure (within 0.05MPa).
2.4 Usage examples
●Usage for quicker exhaust from air cylinder●Usage for quicker exhaust from clutch (or brake)
３
２
２
１
３
１
２
clutch(orbrake)
１



[SM-358398-A]−4−

MAINTENANCE
４
INTERNAL
STRUCTURE
３
3. MAINTENANCE
3.1 Disassembling
1) Loosen the cross recessed pan head screw to disconnect the plug.
Take out the inside valve in this state.
3.2 Trouble shooting
Motion troubles Possible cause Remedies
Though air flows in the shutting
direction, air keeps flowing. Dust stuck at valve seat Flush air to remove dust.
External air leakage Broken O-ring or caught foreign matter Replace with a new part or flush air to
remove foreign matter.
No flow Wrong piping direction Check the piping port instruction and
connect pipes again.
4. INTERNALSTRUCTUREANDLISTSOFPARTS
●QEV２-6・8●QEV２-10･15〜20･25
No. Part name Material
1 Body Aluminum die cast
2 Plug Aluminum die cast
3 O-ring Nitrile rubber (fluororubber)
4 Valve Hydrogenated-nitrile-rubber (fluororubber)
5 Cross recessed pan head screw with
SW Stainless stell
※Description in parentheses ( ) is for option A (fluororubber specification).
[SM-358398-A]
―5―

5. PRODUCTSPECIFICATIONS
5.1 How to order
QEV2-8- A P
Model code
(a) Port size
(c) Accessory
Note 1
Note 1 ：The Attachment board is supplied only with
QEV2-6andQEV2-8
(a) Port size
6 Rc1/8
8 Rc1/4
10 Rc3/8
15 Rc1/2
20 Rc3/4
25 Rc1
(b) Option
No code No option
A Fluoro rubber type
(c)Accessory
Nocode No option
P Attachmentboard
appending
５
PRODUCT
5.2 Specifications
Item QEV2-6 QEV2-8 QEV2-10 QEV2-15 QEV2-20 QEV2-25
Media Compressed air
Maximum working pressure MPa 1
Minimum working pressure MPa 0.05
Proof pressure MPa 1.5
Fluid temperature ℃5 to 60
Ambient temperature ℃0 to 60 (Not be frozen)
1・2 1/8 1/4 3/8 1/2 3/4 1
Port size 3 1/4 1/4 1/2 1/2 1 1
Product mass g 80 78 250 250 710 660
Installation attitud Arbitrary
1→2 25 35 90 105 205 275
Effective
sectional area 2→3 30 40 100 115 280 330
[SM-358398-A]−6−

５
PRODUCT
5.2 Dimensioned drawing
●QEV2−6・8
123
QEV2-6 Rc1/4
QEV2-8
Model Portposition
Rc1/8
Rc1/4
●QEV2-10・15
123
QEV2-10 Rc1/2
QEV2-15
Model Portposition
Rc3/8
Rc1/2
[SM-358398-A]
―7―

５
PRODUCT
●QEV2―20・25
[SM-358398-A]−8−
【Piping port indication】
123
QEV2-20 Rc1
QEV2-25
Model Portposition
Rc3/4 Rc1
Indication Description
1 IN(inlet)
2 OUT(outlet)
3EXH(exhaust)