CombiSteel Giant 52 User manual

Vacuum Machine
7004.0045 Giant 52
7004.0050 Prime 240
7004.0055 Prime 285
User manual

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CONTENT
1Preamble......................................................................................................................................................... 5
2Safety .............................................................................................................................................................. 5
2.1 List of the symbols used in this manual ................................................................................................ 5
2.2 Pictograms on the machine................................................................................................................... 5
2.3 General warnings .................................................................................................................................. 6
2.4 Warnings during use ............................................................................................................................. 7
2.5 Warnings for operating personnel ........................................................................................................ 7
3Introduction.................................................................................................................................................... 8
4Description of the machine ............................................................................................................................ 9
4.1 Overview of the main components....................................................................................................... 9
4.2 Description of the Packaging Process/Machine Functions.................................................................. 10
4.2.1 Packaging Process/Machine Functions ........................................................................................... 10
4.2.2 General functions............................................................................................................................ 13
4.3 Sealing system..................................................................................................................................... 13
4.4 Vacuum pump ..................................................................................................................................... 14
4.5 Electrical installation ........................................................................................................................... 15
5Installation .................................................................................................................................................... 16
5.1 Transportation and installation ........................................................................................................... 16
5.2 Connecting the machine ..................................................................................................................... 16
5.3 Prior to the first use ............................................................................................................................ 17
6Operation...................................................................................................................................................... 18
6.1 Operating Elements of the 10-Program Control System ..................................................................... 18
6.2 Operating Elements of the Advanced Control System (ACS)............................................................... 19
6.2.1 Changing the ACS Settings .............................................................................................................. 20
6.2.2 Importing/Exporting Data............................................................................................................... 22
6.2.3 Data log ID....................................................................................................................................... 22
6.2.3.1 Setting and Using the Data Log ID.......................................................................................... 22
6.2.3.2 Exporting Data Log ................................................................................................................. 22
6.3 Starting the machine ........................................................................................................................... 23
6.4 Starting the packaging cycle................................................................................................................ 24
6.5 Proceeding to the Next Step in the Cycle............................................................................................ 24
6.6 Terminating a Program ........................................................................................................................ 24
6.7 Changing the Program Settings ........................................................................................................... 24
6.7.1 10-Program Control System ............................................................................................................ 24
6.7.1.1 Vacuum .................................................................................................................................. 24
6.7.1.2 Vacuum+ (optional)................................................................................................................ 25
6.7.1.3 Gas (optional)......................................................................................................................... 25
6.7.1.4 Gas+ (optional)....................................................................................................................... 25
6.7.1.5 Liquid control (optional)......................................................................................................... 26
6.7.1.6 Liquid control+ (optional)....................................................................................................... 26
6.7.1.7 Red meat (optional) ............................................................................................................... 26
6.7.1.8 Multi-cycle vacuum (optional) ............................................................................................... 27
6.7.1.9 Seal......................................................................................................................................... 27
6.7.1.10 Soft-air.................................................................................................................................... 27
6.7.1.11 External Vacuum (optional).................................................................................................... 28
6.7.1.12 Sleeper Option ....................................................................................................................... 28
6.7.2 Advanced Control System (ACS)...................................................................................................... 29
6.7.2.1 Functions................................................................................................................................ 29
6.7.2.2 Vacuum .................................................................................................................................. 29
6.7.2.3 Vacuum+ (optional)................................................................................................................ 30
6.7.2.4 Gas (optional)......................................................................................................................... 30
6.7.2.5 Gas+ (optional)....................................................................................................................... 30
6.7.2.6 Liquid Control (optional) ........................................................................................................ 31
6.7.2.7 Liquid Control+ (optional) ...................................................................................................... 31

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6.7.2.8 Red Meat (optional) ............................................................................................................... 31
6.7.2.9 Sequential Vacuum (optional)................................................................................................ 32
6.7.2.10 Marinating (optional) ............................................................................................................. 32
6.7.2.11 Tenderising (optional) ............................................................................................................ 33
6.7.2.12 Seal......................................................................................................................................... 33
6.7.2.13 Soft-air.................................................................................................................................... 33
6.7.2.14 External vacuum (optional) .................................................................................................... 34
6.7.2.15 Sleeper Option ....................................................................................................................... 34
6.7.2.16 Dealer Information................................................................................................................. 34
6.8 Guideline for function values .............................................................................................................. 35
6.9 Printer (ACS only) ................................................................................................................................ 37
6.9.1 Connecting a Printer ....................................................................................................................... 37
6.9.2 Creating a Label .............................................................................................................................. 37
7Maintenance................................................................................................................................................. 38
7.1 Maintenance schedule ........................................................................................................................ 38
7.2 Cleaning the machine.......................................................................................................................... 39
7.3 Running the Pump Cleaning Program ................................................................................................. 39
7.4 Removing oil, Refilling oil .................................................................................................................... 39
7.5 Replacing the Oil Exhaust Filter........................................................................................................... 39
7.5.1 Pump 40-300 m3............................................................................................................................. 40
7.6 Replacing the Sealing Wire.................................................................................................................. 40
7.7 Replacing the Silicone Rubber of the Silicone Holders........................................................................ 42
7.8 Replacing the Lid Gasket ..................................................................................................................... 43
7.9 Inspecting the Lid Springs ................................................................................................................... 43
8Troubleshooting............................................................................................................................................ 44
9Terms of Warranty ........................................................................................................................................ 45
9.1 Liability ................................................................................................................................................ 45
10 Disposal..................................................................................................................................................... 45
11 Appendices ............................................................................................................................................... 46
11.1 Technical data...................................................................................................................................... 46
11.1.1 Technical data Giant ................................................................................................................... 46
11.1.2 Technical data Prime................................................................................................................... 47
11.2 Example Programs............................................................................................................................... 49
11.3 Logbook............................................................................................................................................... 51
11.4 Replacing a Printer Roll ....................................................................................................................... 52
11.5 Aligning the Printer ............................................................................................................................. 53

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The machine is not suitable for the packaging of toxic, corrosive, irritant or potentially explosive
materials.
All persons responsible for the operation of this machine must at least fully read and
understand the chapters about the operation and safety provided in these operating
instructions.
All persons responsible for the assembly, installation, maintenance and/or repairs must fully
read and understand these operating instructions.
The user is at all times responsible for the interpretation and use of this manual. Contact the
owner or the manager in case of questions or doubts about the correct interpretation.
This manual should be kept near the machine and should be within reach for its users.
All major maintenance work, modifications to the machine and observations must be kept in a
logbook; see Logbook on page 51.
Modifications to the installation/machine are not allowed without the prior written consent of
the supplier.
For specific maintenance work not included in this manual, please contact the supplier.
Comply with the safety requirements as set out in Safety on page 5 at all times.
The correct operation and safety of the system can only be guaranteed if the recommended
maintenance is performed on time and properly.
Illustrations shown may differ from your machine.

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1 Preamble
This is the manual for your Combisteel vacuum packaging machine. This manual is intended for anyone who
works with or services the machine.
This manual contains information and instructions for installation, operation and maintenance of the machine.
We recommend that you carefully read this manual before use and follow the procedures and instructions strictly.
This will ensure that you get the best out of the machine and prevents possible accidents and serious injury.
2 Safety
Your vacuum packaging machine has been carefully designed and expertly built to be operated safely. This is
corroborated by the EC Declaration of Conformity. However, there are always dangers and safety risks that cannot
be eliminated. These dangers and risks are the result of the use functions of the machine and operation of the
machine by the user. This section discusses safety instructions and precautions, how they will be pointed out to
you and the requirements the user must meet. It is essential that you are well aware of these safety instructions
and requirements and observe them at all times!
2.1 List of the symbols used in this manual
For all operations in which the safety of the operator and/or technician is at stake and where caution should be
exercised, the following symbols are used.
This symbol provides insight or offers tips to help facilitate certain actions.
This symbol warns for dangerous situations that may lead to damage to the machine or personal injury.
This symbol warns for high voltage.
2.2 Pictograms on the machine
Pictograms and warnings have been fitted on the machine to warn users of the possible risks.
Warning sign "high voltage"
• Is located on the back of the machine
Warning sign "heat"
• Is located on the sealing bars and on the vacuum pump
Warning sign "Gas Connection" (optional)
Forbidden to connect oxygen
• Is located on the back of the machine
Warning sign "Gas Connection" (optional)
Maximum allowed gas pressure of the gas flush system
• Is located on the back of the machine
Warning sign “Seal Pressure Connector” (optional)
Maximum allowed gas pressure of the gas flush system
• Is located on the back of the machine

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Machine plate
• Is located on the back of the machine
Regularly check whether the pictograms and markings are still clearly recognizable and legible. Replace
them if this is not the case.
2.3 General warnings
•All persons responsible for the operation of this machine must at least fully read and
understand the chapters Safety on page 5 and Operation on page 18.
•Failure to follow or disregard of the safety instructions may result in serious injury.
•Never pack products that can be damaged by vacuum.
•Never vacuum live animals.
•Warranty and/or liability is void if any damage is caused by repairs and/or modifications that
are not authorised by the supplier or any of its distributors.
•In case of malfunction, contact the supplier.
•High pressure cleaning is not allowed. This may cause damage to the electronics and other
components.
•Prevent water from entering the ventilation inlet of the chamber or the exhaust of the pump.
This causes irreversible damage to the pump.
•The work space around the machine must be safe. The owner of the machine must take the
necessary precautions to operate the machine safely.
•It is forbidden to start the machine in an explosive environment.
•The machine has been designed in such a way that production is safe under normal ambient
conditions.
•The owner of the machine must ensure that the instructions in this manual are actually
complied with.
•The available safety devices may not be removed.
•The correct operation and safety of the system can only be guaranteed if the recommended
maintenance is performed on time and properly.
•If work must be carried out on the machine, it must be disconnected and blocked from the
power supply.
•Only a technical expert may perform work on the electrical installation.
•Internal procedures and monitoring must be in place to ensure that all relevant power supplies
are disconnected.
•The machine may not be used during cleaning, inspection, repair or maintenance and must be
disconnected from the power supply by disconnecting the plug.
•Never perform welding work on the machine without first disconnecting the cable connection
to the electrical components.
•Never use the power supply of the control unit to connect other machines.
•All electrical connections must be connected to the terminal strips according to the wiring
diagram.

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2.4 Warnings during use
•Before starting the machine, make sure no work is being performed on the installation and that
the machine is ready for use.
•The machine may not be operated by unauthorised persons. This should be monitored by the
machine operator(s).
•Immediately contact the service technician of your technical department or dealer if something
does not seem right, such as unusual vibrations or unusual noise.
•Components of the sealing system can become very hot. Contact with these components may
cause injuries.
2.5 Warnings for operating personnel
•Operating personnel must be 18 years or older.
•Only authorised persons are allowed to perform work on or with the machine.
•Personnel may only perform work for which it was trained. This applies to both maintenance
and normal use.
•The machine may only be operated by trained personnel.
•Operating personnel must be familiar with all circumstances, so quick and effective action can
be taken in case of an emergency.
•If an operator notices errors or risks or disagrees with safety measures, he or she should report
this to the owner or manager.
•Safety shoes are mandatory.
•Appropriate work clothing is mandatory.
•All personnel must obey the safety regulations to avoid danger to themselves and others.
Always strictly follow the work instructions.

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3 Introduction
Combisteel BV is a supplier of ultra-modern vacuum packaging machines. Our machines are developed and
manufactured to meet the highest standards. They combine a sleekly built and functional design with optimal
ease of use and a long service life. After mounting the plug, it is just a matter of "plug & pack". The clever design
ensures compliance with the hygiene standards at all times.
The Giant and Prime series are floor models with various options suitable for a variety of applications. These
machines have several programs and options for optimal packaging.

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4 Description of the machine
This section provides an overview of the main components and functions. If detailed information is available in
this manual, you will be referred to the specific sections.
4.1 Overview of the main components
The figure below shows the main components of the system. The model shown may differ from your machine.
Figure 1: Overview of the Main Components
1. Lid
The lid closes the vacuum chamber during the application of the vacuum. A rubber is mounted in the lid to ensure
proper closing. On machines with two vacuum chambers, the lid can be moved from position 1 to position 2
manually. In these machines, the sealing bars and suction inlet for the vacuum are included in the lid.
2. Vacuum chamber
The products to be packaged are placed on the work surface with the openings of the vacuum bags on the sealing
position. On machines with two vacuum chambers, the already packaged product can be removed and new
products can be placed on the free work surface during the vacuuming and sealing process.
3. Castor with brake
The machines are fitted with four castors with brake. This allows for easy moving of the machine to a different
location.
4. Machine housing
The machine housing contains all the components necessary for the functioning of the machine.
5. Control panel
This serves to operate the available control functions. Depending on your model, your machine will have the 10-
program control system or the Advanced Control System (ACS).
6. Seal system
Depending on the model, one, two or three sealing bars are mounted in the vacuum chamber. These close the
vacuum bag.
7. Vacuum pump
The vacuum pump creates the vacuum.

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8. Power connection and cable
This serves to connect the machine to the power supply. The machine is supplied without an electrical plug.
9. Gas flush system connector (optional)
After applying vacuum, a gas is injected into the packaging to create a modified atmosphere to protect the shape
of the product or increase the shelf life of the product.
10. Seal pressure connector (optional)
Where the standard model makes use of atmospheric pressure to press the seal bar onto the vacuum bag during
the sealing process, it is also possible (optional) to connect to an external source in order to obtain a higher
sealing pressure.
4.2 Description of the Packaging Process/Machine Functions
This section provides an overview of the packaging process and available machine functions.
For the functions Liquid Control (and Liquid Control+), Gas (and Gas+), Seal 1-2 Cut-off and Soft-air,
specific components must be installed on your machine before they can be enabled. Contact your
supplier for more details.
See Changing the Program Settings on page 24 for information about setting the parameters to the
correct values.
4.2.1 Packaging Process/Machine Functions
This section describes the packaging process and the machine functions. See Operation on page 18 for the
realization of the specific steps of the procedure.
Step
Process fase
Operation
1.
Preparation
The operator puts the product in a vacuum bag and places it on the work
surface with the opening on the sealing position.
2.
Applying vacuum
The vacuum process is initiated by closing the lid.
Depending on the options you selected for your machine and the
product you are packaging, the following functions are available:
Vacuum
During the cycle, the air is removed from the chamber until the set time
or pressure has been reached, depending on the selected model.
Applying vacuum until a set value is reached is only possible if your
machine is sensor-controlled (optional for 10-program control system).
This value can be set in %. The percentage indicates the depth of the
vacuum. This is in relation to an outside atmosphere of 0%. In case of
the Advanced Control System (ACS), the value is indicated in
percentages, mbar or hPa.
Vacuum+
Vacuum+ is only available if the vacuum percentage is set to the
maximum.
The Vacuum+ option continues the vacuum process for an additional
time to allow any entrapped air to escape from the product.
The Vacuum+ option is only available on sensor-controlled machines.

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Gas (optional)
After applying vacuum, a gas is injected into the package to create a
modified atmosphere to protect the shape of the product or to increase
the shelf life of the product. The value of the gas function can be set
in %, mbar or hPa or time, depending on the control type of the machine.
Gas+ (optional)
The Gas+ option continues injecting gas during the closing of the bars to
increase the amount of gas in the package.
See Gas+ (optional) on page 25.
Liquid Control (optional)
Liquid Control is only available if your machine is equipped with the
optional Liquid Control sensor.
With the Liquid Control option, the system is controlled by a highly
sensitive sensor. The sensor is able to detect the moment that liquids
from the product or the product itself begin to evaporate (boil). At that
time the system will proceed to the next step in the process. This will
prevent the product from dehydrating, losing weight and/or the vacuum
bag from bursting, thus contaminating the seal, the chamber, and the oil
in the pump. See Liquid Control (optional) on page 26.
Liquid Control+
(optional)
Liquid Control+ is only available if your machine is equipped with the
Liquid Control option.
The Liquid Control+ function allows you to continue the vacuum process
for a certain time after the evaporation point has been reached.
Red meat (optional)
This option is especially designed for the packaging of fresh meat. It is
added to the normal vacuum function to prevent degassing of the
product during and after the sealing phase. This degassing could create
air pockets inside the package.
See Red Meat (optional) on page 26.
Sequential Vacuum
(optional)
This function is only available on machines with the Advanced Control
System (ACS).
With sequential vacuum, you can alternate vacuum and pause steps to
allow air trapped inside a product to escape from the core. A maximum
of 5 steps can be programmed.
Multi-Cycle Vacuum
(optional)
This function is only available on machines with a 10-program control
system. See 10-Program Control System on page 18.
The Multi-Cycle Vacuum option allows you to vacuum and insert gas in
steps. This provides an additional reduction in the oxygen content.

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Marinating (optional)
This function is only available on machines with the Advanced Control
System (ACS).
This function is especially designed to accelerate the marinating of a
product. This program allows definition of up to 5 vacuuming steps with
intermediate ventilation steps.
The vacuuming steps have a fixed vacuum value of 80%, except for the
last step. The last vacuuming step has an adjustable value of up to 99.8%.
This also allows setting Vacuum+. The intermediate ventilation steps
have a fixed value of 40%. After the last step, sealing takes place.
Liquid Control: It is also possible to enable Liquid Control. This function
will then only be active during the last vacuuming step. If, for instance,
3 vacuuming steps have been defined, Liquid Control will be active
during the third step. Vacuum+ is also possible here; however, this would
be a Liquid Control+ setting of 0.1 sec with a maximum of 5.0 sec.
Tenderising (optional)
This function is only available on machines with the Advanced Control
System (ACS).
This feature has been designed to keep the chamber at a pre-
determined vacuum level for a certain time. This is done to tenderise or
degas the product.
During the cycle, the air is removed from the chamber until the pre-set
value has been reached. Once this value has been reached, the chamber
will remain at this vacuum level for the pre-set time.
3.
Sealing
The sealing bars are pressed against the vacuum bag and melt the bag
closed.
During the sealing process, the material of the vacuum bag is heated and
pressed together to create a hermetic seal. The programming of this
function takes place in seconds.
Optionally, a cut-off wire is available. The purpose of the cut-off wire is
to remove the excess foil. Depending on the selected model, the cut-off
wire is controlled simultaneously with or independent from the sealing
wire (Seal 1-2 cut-off).
4.
Decompressing
The vacuum is removed from the vacuum chamber by letting air into the
chamber.
Soft-air
This function allows air from outside to slowly enter the chamber so the
vacuum bag will shape itself slowly around the product. This prevents
sharp edges of the product from puncturing the foil and causing leaks.
5.
Opening the vacuum
chamber
The lid opens.
6.
Removing the product
The operator can remove the packaged product from the work surface.

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4.2.2 General functions
Function
Pictogram
Operation
Cleaning of the
oil pump
The pump cleaning program ensures that the pump is thoroughly rinsed.
During the program, the pump and oil reach the operating temperature, so
the oil and moisture are separated and any contamination is filtered. The
high temperature causes any moisture in the pump to evaporate, thus
minimising the risk of corrosion.
Menu
This menu is available on machines with ACS control. The menu is used to
change the machine settings, such as language and print options.
Printing
This function is available on machines with ACS control.
This function allows the creation of one or more labels per cycle, to be put
on the packaging.
The following information can be printed on the label: name of the producer,
name of the product, production date, shelf life, achieved vacuum, initials of
the user, recommended storage temperature and an information field (for
example to indicate the gas used).
External vacuum
This function is available as an option, depending on the type of machine.
This function allows special food containers to be vacuumed outside the
machine.
The options to set the vacuum value are the same as for standard vacuuming
(see External Vacuum (optional) on page 28 for 10-program control system
or External Vacuum (optional) on page 34 for ACS control).
Sleeper option
The Sleeper option shuts down the machine after a certain time. The default
setting is 10 minutes. If you wish to change this time, please contact your
supplier.
4.3 Sealing system
The sealing system closes the opening(s) of the bag to retain the vacuum and/or gas in the bag.
The end of the bag can optionally be cut off by the sealing bar.
Figure 2: Overview of the Sealing System Figure 3: Overview of the Sealing System
(Including Sealing Cylinder) (Including Seal Bag)

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1. Sealing bar
The sealing bar consists of the following components:
Sealing wires: during the sealing process, the sealing wires are heated for a certain time causing the
edges of the vacuum bag to melt together.
Cut-off wires (optional): A cut-off wire is heated in such a way that the foil of the bag partially melts,
allowing the excess foil of the vacuum bag to be removed easily.
Teflon tape: sealing and cut-off wires are covered with Teflon tape to prevent the bag from sticking to
the sealing bar.
Consult Replacing the Sealing Wire on page 40 for more detailed information about maintenance.
2. Silicone holder
Opposite the sealing bar is a silicone holder which provides counterpressure on the cylinders/seal bag (Replacing
the Silicone Rubber of the Silicone Holders on page 42).
3. Sealing mechanism
The sealing bars are pressed onto the vacuum bag by cylinders. By connecting the inlet of the cylinders with the
atmospheric pressure outside, they press the sealing bar onto the bag. Additional sealing pressure (optional)
may, depending on the model you have, be used if additional pressure force is needed. See Technical Data on
page 46 and Connecting the Machine on page 16 for more information.
4.4 Vacuum pump
The vacuum pump creates the vacuum.
Figure 4: Overview of the Pump
1. Vacuum pump - Creates the vacuum for the process.
2. Oil exhaust filter - Filters the air by capturing oil vapours.
3. Oil sight glass - Indicates the maximum and minimum oil levels of the vacuum pump.
4. Oil drain plug - Removing the oil drain plug allows the oil to be drained.
5. Oil filler plug - Removing the oil filler plug allows the oil to be refilled.
6. Oil filter - Filters the oil.

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4.5 Electrical installation
The electrical installation provides power for the vacuum pump, the seal system and the operation of the
machine. See the diagram for the further structure and operation of the electrical installation.
Please contact your supplier for the electrical diagram.
Only a technical expert may perform work on the electrical installation.
The machine consists of the following electrical components:
Figure 5: Overview of the Electrical Installation
1. Power connection and cable
This serves to connect the machine to the power supply. The machine is supplied without an electrical plug.
2. Main switch
This switch is used to switch the machine ON and OFF.
3. Circuit breaker
Protects against overload or a short circuit. Also see Troubleshooting on page 44.
4. Control panel
This serves to operate the control functions. Depending on your model, your machine will have on of the
following control option:
•Operating Elements of the 10-Program Control on page 18
•Operating Elements of the Advanced Control System (ACS) on page 19
5. USB connector (only in case of ACS control)
The USB connector is located on the side or the control box, which is located behind the rear wall. Reaching the
USB connector requires removing the rear wall. The USB connector enables the import and export of data.
After opening the cover of the USB connector, the machine is no longer waterproof (IP65).

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5 Installation
Consult Technical Data on page 46 for the specifications of the machine.
Before installing the machine, carefully read the safety instructions in Safety on page 5.
Failure to follow or disregard of the safety instructions may result in serious injury.
5.1 Transportation and installation
The machine must be moved and transported in an upright position.
The machine may not be transported using a crane. The machine may be transported with a forklift provided it
is still on the pallet packaging.
Moving the machine on wheels on uneven surfaces may lead to loss of stability of the machine.
Always move the machine slowly and carefully.
1. Place the machine on a flat, level surface. This is essential to ensure a trouble-free operation of the machine.
Do not position machines with plastic covers in the vicinity of a heat source.
Make sure there is sufficient space (at least 50 cm) around the machine to ensure a proper ventilation.
2. Ensure the brakes of the machine are activated.
3. Verify that the machine housing is present and correctly fitted.
5.2 Connecting the machine
1. Make sure the voltage stated on the machine plate matches the mains voltage.
2. Fit the correct plug on the cable in accordance with local legislation and connection data. See Technical Data
on page 46.
3. Fit the connecting cable to the machine. See Technical Data on page 46.
4. Connect the machine to a grounded wall outlet to avoid fire or electric shock (the earth connection is
green/yellow).
The power cable must be free at all times, and nothing may be placed on it.
Immediately replace the power cable if damaged.
5. Check the correct direction of rotation of the three-phase model pump. See Figure 6: Direction of Rotation
of the Vacuum Pump on page 17.
Operating the machine with an incorrect direction of rotation results in damage to the pump, in which case no
vacuum can be created. After connecting the machine to a different three phase power supply, the direction of
rotation should be checked again. If the direction of rotation is incorrect, two phases in the plug must be
interchanged.
Only a technical expert may perform work on the electrical installation.

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Figure 6: Direction of Rotation of the Vacuum Pump
6. Optional: Connect the gas supply for the gas flush system.
7. Optional: Connect the air supply for additional sealing pressure.
5.3 Prior to the first use
1. Check the oil sight glass to see if the amount of oil in the pump is sufficient.
2. Optional: If the amount of oil in the pump is insufficient, refill it. See Removing Oil, Refilling Oil on page 39.
3. Proceed with Starting the Machine on page 23 to start up the machine.

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6 Operation
The machine is equipped with sample programs with pre-set parameters (see Example Programs on page 49).
It is possible to optimise a program for your products by modifying the parameters of a program, see Changing
the Program Settings on page 24.
•All persons responsible for the operation of this machine must at least fully read and
understand the chapters Safety on page 5 and Operation on page 18.
•Failure to follow or disregard of the safety instructions may result in serious injury.
6.1 Operating Elements of the 10-Program Control System
The 10-program control system allows the machine to be operated and programs to be changed.
See Operation on page 18 for instructions on the operation and programming.
Figure 7: Control Panel of the 10-Program Control System
1. Program display
Shows the selected program.
2. PROG 0 – 9 button
This is used to select the desired program.
3. REPROG button
This is used to enable the programming mode. The parameters can be changed using the Cursor key, the
– / STOP button and the + / VACUUM STOP button.
4. Cursor key
This key is used to operate the functions of the parameter display and function display.
5. Pump cleaning program button
This is used to activate the pump cleaning program. Moisture can be absorbed by the oil when the pump is
running only short cycles or when you are packaging moisture-containing products. This program removes
moisture from the oil of the vacuum pump. See Running the Pump Cleaning Program on page 39 for instructions.
6. Parameter display
This display shows the current value of the active function during the program cycle or the set value of the
selected function when the machine is inactive. A red dot will light up in the bottom right if the Vacuum+ option
is enabled.

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7. Function display
The LED light in front of the function lights up if the function is active during the program cycle or if the function
is selected in the programming mode.
8. – / STOP button
This is used to interrupt the entire cycle during a packaging cycle. All functions are skipped and the cycle is
terminated. In the programming mode, the value of the selected parameter can be lowered using this button.
9. + / VACUUM STOP button
This stops the active function and proceeds to the next program step. In the programming mode, the value of
the selected parameter can be increased using this button.
10.Vacuümmeter
Shows the pressure in the vacuum chamber. A value of -1 bar corresponds to 99% vacuum.
11.On/Off button
Serves to turn the control panel on or off.
6.2 Operating Elements of the Advanced Control System (ACS)
The ACS control panel allows the machine to be operated and programs to be changed.
See Operation on page 18 for instructions on the operation and programming.
Figure 8: Control Panel of the Advanced Control System (ACS)
1. STOP button
This is used to interrupt the entire cycle during a packaging cycle. All functions are skipped and the cycle is
terminated.
2. On/Off button
Serves to turn the control on or off.
3. Display
The display has four possible modes: See Figure 9: Possible Display Modes and Figure 10: Possible Display
Modes on page 20.
Start-up mode: displays the current date and time when starting the machine. It also displays the
installed software version. The user cannot take any action.
Navigation mode: displays a program and its functions. The user can navigate through the various
programs and view the current settings of each function.
Setting mode: the user can view and adjust all settings, provided the user is logged in as the owner.
Cycle mode: once the machine starts a packaging cycle, animations of the functions are displayed
along with the current value of the function.

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4. Cursor keys ▲,▼, ◄ and ►
These are used to navigate through the functions. The ► button stops the active function and proceeds to the
next cycle step. See Proceeding to the Next Step in the Cycle on page 24.
5. Enter
This activates/confirms the selected value.
Figure 9: Possible Display Modes
Figure 10: Possible Display Modes
6.2.1 Changing the ACS Settings
To prevent unauthorised changing of the settings and adjustments, there are different levels of authorisation:
user and owner. Authorisation codes for users or owners allow access to the various levels. User access to change
the settings of the machine is limited. The default user code is 0000. Users can only activate the printer via the
printer icon in the navigation mode.
Owners of the machine are authorised to change the machine settings as well as all function settings. An owner
code is requested when the menu icon is selected in navigation mode. This owner code is 1324. When the owner
code has been entered, the machine settings menu will be opened. When logged in, the function settings can
also be changed. To do so, return to the navigation mode by pressing ◄.
The machine remembers the last authorisation code used, even when the machine has been turned off.
Therefore, it may be necessary to manually change the authorisation setting when you are done.
The basic functions below allow you to adjust the machine and/or function settings:
What to do?
Action
Selecting a different setting
Press ▲ or ▼.
Editing the selected setting
Press Enter.
Adjusting a variable
Press ▲ or ▼.
Conforming a variable
Press Enter once the desired variable has been found.
Return to the navigation mode
Press ◄ when all settings have been set to return to the navigation mode.
Figure 11: Overview of the menus on page 21 shows all possible setting for all functions.