Cornwell Tools CTG-SSAGG User manual

CTG-SSAGG 1 06/15/07
CTG-SSAGG
Single Shot Air
Grease Gun
Operating Instructions • Warning Information
• Parts Breakdown
FOR YOUR SAFETY AND TO PREVENT INJURY:
EXTREME PRESSURE MAY CAUSE WHIP HOSE TO BURST. USE ONLY APPROVED HOSES AND
FOLLOW THE HOSE INSTRUCTIONS AND WARNINGS.
THIS AIR OPERATED GREASE GUN CAN DEVELOP HIGH PRESSURES - UP TO 3,600 PSIG.
USE SAFETY GLASSES AND GLOVES WHILE OPERATING THE GUN. KEEP HANDS CLEAR
OF THE EXPOSED RUBBER PORTION OF THE HOSE WHILE OPERATING THE GUN WITH HOSE.
IF FLUID APPEARS TO PENETRATE THE SKIN, SEEK IMMEDIATE MEDICAL ATTENTION.
DO NOT TREAT AS A SIMPLE CUT.
BE SURE THE TRIGGER IS NOT DEPRESSED WHEN ATTACHING THE GUN TO AN AIR INLET HOSE.
AVOID ACCIDENTAL STARTING.
HOLD THE HOSE ONLY BY THE METAL SPRING GUARDS ON THE END.
DO NOT ALLOW THE HOSE TO KINK. DO NOT BEND THE HOSE IN A TIGHT RADIUS.
REPLACE THE HOSE AT FIRST SIGN OF WEAR, KINK OR DAMAGE TO THE OUTSIDE JACKET.
USE ONLY HIGH PRESSURE GREASE GUN HOSE AS A REPLACEMENT.
PumpRatio(max): ...............................40:1
OutputperStroke: ...............................2ml
Pneumatic Inlet Pressure (min): . . . . . . . . . . . . . . . . . 40 PSIG
Pneumatic Inlet Pressure (max): . . . . . . . . . . . . . . . . 100 PSIG
Grease Output Pressure: . . . . . . . . . . . . . . . . . . . . . .3,600 PSIG
Grease Reservoir Capacity: . . . . . . . . . . . . . . . . . . . . . . . 14 oz
Operating Temperature Range: . . . . . . . . . . . . . . . . . . 14˚-104˚
Weight(empty): ...............................2.2lbs
Lubricant up to NLGI: . . . . . . . . . . . . . . . . . . . . . . . . #2 Grease
Pneumatic Port Inlet: . . . . . . . . . . . . . . . . . . . . . . . . . 1/4" NPT
Grease Port Outlet: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8" NPT
SPECIFICATIONS
FOR YOUR SAFETY
AND TO PREVENT INJURY:
High pressure hazard.
Wear safety goggles.
Do not exceed 60 psi with hose or
90 psi with solid extension. To do
so may cause personal injury.
The pistol-style, Single
Shot Air Grease Gun is a
specially designed, high
quality, professional air
tool for automotive, truck
and industrial applications.
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CTG-SSAGG 2 06/15/07
Ref. # Item # DESCRIPTION QTY
1 RS901601 Screw 4
2 RSSSAGG02 Finger Grip 1
3 RS901105 Piston 1
4 RS901106 Spring 1
5 RS901605 Gasket 1
6 RS901111 Filler Plug 1
7 RS901607 Air Vent Valve 1
8 RS901108 Adapter 1
9 RSSSAGG09 Housing Cap 1
10 RS901614 Gasket 1
11 RSSSAGG11 Nut 1
12 RS901115 Plunger 1
Ref # Item# DESCRIPTION QTY
13 RS901116 Backlash Gasket 1
14 RS901117 Long Spring 1
15 RS901611 Air Inlet 1
16 RS901612 Switch 1
17 RS901613 Trigger 1
18 RSSSAGG18 Piston Rod 1
19 RSSSAGG19 Container Tube 1
20 RSCSGGA27 Handle 1
21 RSSSAGG21 End Cap 1
22 RS901121 Locking Plate 1
23 RS901608 Hex Spout 1
24 RSSSAGG24 12" Nylon Hose 1
PARTS BREAKDOWN - CTG-SSAGG
1
2
3
4
5
6
7
8
9
10
11
14
12
13
18
17
16
15
22
21
20
19
23
24
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CTG-SSAGG 3 06/15/07
Operating Instructions • Warning Information • Parts Breakdown
FEATURES AND FUNCTIONS
• Heavy duty composite body for lighter weight and easier use
• 3 way loading - bulk, 14 oz. cartridge, filler pump
• Bleeder valve for purging unwanted air
• Weighs only 2.2 lbs
• Includes 6" bent metal spout and 12" high pressure
grease hose
PROPER GREASE GUN USE
This Air Powered Single Shot Grease Gun was developed for the
specific purpose of dispensing grease by using pneumatic power.
The maximum rating listed in the specifications, should not
be exceeded.
This tool should only be used for its designed purpose and
according to the instructions in this manual.
GENERAL CAUTIONARY NOTES
Do not allow bystanders, children or other on-lookers in the work
area as they can cause distractions, which may lead to mistakes
and accidents.
Carefully inspect the equipment for damaged, loose or missing
parts. If the unit is worn or damaged, do not use it and contact an
authorized service center for evaluation or repair.
The Single Shot Grease Gun must be primed after each refill or
grease cartridge change. You should also check the priming of the
gun before each use.
For best performance and to extend product life, add a few drops
of air tool oil through the air fitting at the bottom of the handle if
gun begins to cycle slowly or erratically.
CAUTION!
Air pockets in the cartridge will cause the gun to lose prime.
INSTRUCTIONS FOR
CARTRIDGE LOADING
1. Remove the gun head from
the container tube.
2. Completely draw back the
plunger handle.
3. Insert open end of cartridge
into container tube and push
all the way in. Remove the
seal or pull tab end from
the cartridge.
4. Reassemble the gun head to
the container tube. Press the
catch plate and release the
piston rod. Pull down the
plunger handle.
SUCTION FILLING
1. Remove the gun head from
the container tube.
2. Submerge open end of the
container tube into grease
bucket about 2" deep and
pull the plunger handle out
slowly and engage rod into
key slot.
3. Reassemble the gun head to
the container tube. Press the
catch plate and release the
piston rod. Pull down the
plunger handle.
TROUBLESHOOTING
If your guns fails to work, first check for air pockets in the gun.
To remove trapped air, unscrew the gun head 1 to 1-1/2 turns and
do as follows:
1. Draw back plunger rod
fully and release quickly.
Repeat several times.
2. Push plunger rod all the
way in.
3. Tighten the head to the
barrel.
4. Press air vent valve several
times to expel the air.
Air
Vent
Valve
Plug
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CTG-SSAGG 4 06/15/07
WARRANTY
Cornwell warrants its air tools for a period of 1 year to the consumer. We will repair any air tool covered under this warranty which proves to be
defective in material or workmanship during the warranty period. In order to have your tool repaired, return the tool to any Cornwell Authorized
Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a brief description of the problem. The tool will be inspected
and if any part or parts are found to be defective in material or workmanship, they will be repaired free of charge and the repaired tool will be
returned to you freight prepaid.
This warranty gives you specific rights. You may also have other rights which vary from state to state.
The foregoing obligation is Cornwell’s sole liability under this or any implied warranty and under no circumstances shall Cornwell be liable for any
incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not
apply to you.
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