Cornwell Tools Pro Series User manual

CTB5DSTBKE, BLE, NGE, RDE, RGE, WH 1 Rev. 03/04/2020
ASSEMBLY INSTRUCTIONS
CTB5DSTBKE, BLE, NGE, RDE, RGE, WH
5 Drawer Pro Series Slide Top
Service Cart w/ Power Strip
Mount push handle (Part #5) to the
same side of the cart as the locking
casters using the four stove bolts,
washers, and nuts provided.
Using 13mm socket completely tighten
all nuts.
• Read and follow all instructions in User's Manual.
• Do not load carts beyond rated capacity:
Maximum Total Net Load ........................................700 Lbs.
Top Tray (Slide Top) .................................................100 Lbs.
PLEASE NOTE: Loading cart beyond rated capacity may
cause structural damage to the cart as well as personal
and/or property damage. Please educate your customers to
the "dangers of overloading".
• Lock lid and drawers before moving. • Apply brake on locking
casters anytime cart is in place. • Do not pull cart. Push from
handle on end to move. • Units can tip or fall causing damage or
personal injury. • Cart is designed to roll easily on flat surfaces
and should not be used on uneven or inclined surfaces. • Do
not open more than one loaded drawer at a time. • Do not stand
on or step in drawers. • Keep children away from unit. • Wear
gloves when lifting edges. • This product may contain one or
more chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. Wash hands
thoroughly after handling. • Failure to heed these warnings may
result in personal injury and/or property damage.
WARNING

CTB5DSTBKE, BLE, NGE, RDE, RGE, WH 2 Rev. 03/04/2020
CTB5DSTBKE, BLE, NGE, RDE, RGE, WH
5 Drawer Pro Series Slide Top
Service Cart w/ Power Strip
Mounting Slots
HARDWARE SPECIFICATIONS
TROUBLESHOOTING
Problem: Drawers appear not to fit, do not slide in accurately and
bump the cart sides.
Solution: The roller bearing slides must be fully engaged into the
mounting slots on all drawers. They potentially could fall out of posi-
tion during shipment. Check the side of the cart to determine which
slide is out of position.
Remove the drawer that is out of position. The drawer is removed
by the two clips on the actual roller bearing slide.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides.
Problem: Back Lock/Unlock Switch does not engage
the drawer.
Solution: The inside Lock/Unlock slide potentially could fall
out of its groove during shipment. Unscrew the four screws that are
holding the Lock/Unlock slide in place.
Once the screws are removed, simply place the latch back onto the
slide and tighten the four screws back down.
1 x 4 pcs.
Flat washer
2 x 4 pcs.
Nylon nut
3 x 4 pcs.
M8 bolt (6mm-19mm)

CTB5DSTBKE, BLE, NGE, RDE, RGE, WH 3 Rev. 03/04/2020
Item # Part # Description QTY.
1 CTB5DLSTFBBK Left sliding top file box 1
CTB5DLSTFBBL
CTB5DLSTFBRD
CTB5DLSTFBRG
CTB5DLSTFBNG
CTB5DLSTFBWH
2 RSFBEL File box eva liner 2
3 RSLMC500BKN Locking mechanism 1
RSLMC500BLN (excl lock w/ keys)
RSLMC500RDN
RSLMC500RGN
RSLMC500NGN
RSLMC500WHN
4 Cart frame 1
5 CTBMMHDK Push handle and bracket kit 1
6 CTBMM100FC 5" fixed caster 2
7 RSSWLCS 5" swivel caster with lock 2
8 CTBMM5003DBK 3" drawer 1
CTBMM5003DBL
CTBMM5003DRD
CTBMM5003DRG
CTBMM5003DNG
CTBMM5003DWH
9 CTBMM5004DBK 4" drawer 2
CTBMM5004DBL
CTBMM5004DRD
CTBMM5004DRG
CTBMM5004DNG
CTBMM5004DWH
10 CTBMM5006DBK 6" drawer 1
CTBMM5006DBL
CTBMM5006DRD
CTBMM5006DRG
CTBMM5006DNG
CTBMM5006DWH
11 CTBMM5009DBK 9" drawer 1
CTBMM5009DBL
CTBMM5009DRD
CTBMM5009DRG
CTBMM5009DNG
CTBMM5009DWH
Item # Part # Description QTY.
12 RSMM100DH Drawer handle (Alum.) 5
RSMM100DHBK Drawer handle (Black) 5
RSMM100DHBL Drawer handle (Blue) 5
13-14 RSSTFB8ELK 8 Pack of EVA liners 1 set
15 RS5DSTLKS Lock with keys 1
16 RSRBS Roller bearing slides 7
RSRBSDET8PK Ball bearing slide detents (Package of 8) 1
17 RSMM700BPRF Right front bumper 1
18 RSMM700BPLF Left front bumper 1
19 RSMM700BPLR Left rear bumper 1
20 RSMM700BPRR Right rear bumper 1
21 RSMM100CLP Logo plate 1
22 RS50022 Power strip 1
23-24 RSTFBSLIDE Top file box slides 1 pair
25 CTB5DRSTFBBK Right sliding top file box 1
CTB5DRSTFBBL
CTB5DRSTFBRD
CTB5DRSTFBRG
CTB5DRSTFBNG
CTB5DRSTFBWH
26 RSSTPVCL Sliding top PVC liner 2
a RSMM700BK2 Hardware kit for push handle 1 set
(Including 4 each of Bolts 6mm-19mm,
Flat washers, Nylon nuts)
b RSMM500BF Bumper fastener 32
c RSMM700BK1 Hardware kit for the opposite 1 set
side of push handle
(Including 4 each of bolts 3-17mm, Flat
washers, Nylon nuts)
d RSMM700BK3 Hardware kit for caster 1 set
(Including 16 each of Hex bolt M8x16,
16 flat washers, 16 Spring washer)
ALSO AVAILABLE:
RSMM100DHP - End cap for drawer handle
RSFBBRACE - File box brace
RS50022PC - Power cord for power strip
PARTS LIST CTB5DSTBKE, BLE, NGE, RDE, RGE, WH
5 Drawer Pro Series Slide Top
Service Cart w/ Power Strip
项目号 零件号 说明 数量
401
8
4
M8方肩螺丝(6mm-19mm)
2尼龙螺母（M8）
3
平垫(Φ8)
16
8弹垫
4
16
外六角螺母M8
5
16
外六角螺丝M8*16
6
32
塑料闷塞
7
4
M8方肩螺丝(3mm-17mm)
8
项目号 零件号 说明 数量
1左文件盒部件 1
2文件盒垫子 2
3一锁百锁 1
4箱体部件 1
5推手把部件 1
65寸定向脚轮 2
7 2
8 1
9 2
10 1
11 1
12 抽屉拉手 5
13 抽屉EVA垫 5
14 上托盘EVA垫 1
15 锁1
5寸万向刹车脚轮
3寸抽屉部件
4寸抽屉部件
6寸抽屉部件
9寸抽屉部件
16 导轨 7
17 右塑料保护套—带字 1
18 1
19 1
20 1
左塑料保护套—带字
左塑料保护套—无字
右塑料保护套—无字
21 1
塑料标牌
22 1
插排组件
23 1付双向滑轨
24 1
右滑台组件
25 1
滑台顶部垫子
项目号 零件号 说明 数量
401
8
4
M8方肩螺丝(6mm-19mm)
2尼龙螺母（M8）
3
平垫(Φ8)
16
8弹垫
4
16
外六角螺母M8
5
16
外六角螺丝M8*16
6
32
塑料闷塞
7
4
M8方肩螺丝(3mm-17mm)
8
项目号 零件号 说明 数量
1左文件盒部件 1
2文件盒垫子 2
3一锁百锁 1
4箱体部件 1
5推手把部件 1
65寸定向脚轮 2
7 2
8 1
9 2
10 1
11 1
12 抽屉拉手 5
13 抽屉EVA垫 5
14 上托盘EVA垫 1
15 锁1
5寸万向刹车脚轮
3寸抽屉部件
4寸抽屉部件
6寸抽屉部件
9寸抽屉部件
16 导轨 7
17 右塑料保护套—带字 1
18 1
19 1
20 1
左塑料保护套—带字
左塑料保护套—无字
右塑料保护套—无字
21 1
塑料标牌
22 1
插排组件
23 1付双向滑轨
24 1
右滑台组件
25 1
滑台顶部垫子