Cornwell Tools CATPR14 User manual

CATPR14 1 Rev. 06/02/09
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these chemicals are:
• leadfromlead-basedpaints,
• crystallinesilicafrombricksandcementandothermasonryproducts,and
• arsenicandchromiumfromchemically-treatedlumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
ALWAYS READ
INSTRUCTIONS
BEFORE USING
POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES
WEAR HEARING
PROTECTION
• MAXAIRPRESSURE:90PSIG,
6.2 BAR
Operating Instructions • Warning Information • Parts Breakdown
CATPR14
1/4" Heavy Duty
Air Riveter
Capacity ............Steel Rivets up to 1/4"
Net Weight ..................... 4.6 lbs.
Air Inlet ....................... 1/4" NPT
Air Consumption ..................4.5 cfm
Air Pressure ...................85 - 90 psi
Sizes ...................3/32", 1/8", 5/32",
. . . . . . . . . . . . . . . . . . . . . . . 3/16", 7/32", 1/4"
SPECIFICATIONS
Copyright © Professional Tool Products, 2009
All rights reserved

CATPR14 2 Rev. 06/02/09
This insTrucTion Manual conTains
iMporTanT safeTy inforMaTion.
read This insTrucTion Manual
carefully and undersTand all
inforMaTion Before operaTing This
Tool.
•Always operate, inspect and maintain
this tool in accordance with American
National Standards Institute Safety
CodeofPortableAirTools(ANSIB186.1)
and any other applicable safety codes
andregulations.
•For safety, top performance and
maximum durability of parts, operate
this tool at 90 psig 6.2 bar max air
pressure with 3/8" diameter air supply
hose.
•Always wear impact-resistant eye and
face protection when operating or
performing maintenance on this tool.
•Always wear hearing protection when
using this tool. High sound levels can
cause permanent hearing loss. Use
hearingprotectionasrecommendedby
your employer or OSHA regulation.
•Keep the tool in efficient operating
condition.
•Operators and maintenance personnel
must be physically able to handle the
bulk,weightandpowerofthistool.
•Air powered tools can vibrate in use.
Vibration, repetitive motions or
uncomfortablepositionsoverextended
periodsoftimemaybeharmfultoyour
handsandarms.Discontinueuseoftool
if discomfort, tingling feeling or pain
occurs. Seek medical advice before
resuming use.
•Air under pressure can cause severe
injury. Never direct air at yourself or
others. Always turn off the air supply,
drain hose of air pressure and detach
tool from air supply before installing,
removingoradjustinganyaccessoryon
this tool, or before performing any
maintenanceonthistool.Failuretodo
socouldresultininjury.Whiphosescan
cause serious injury. Always check for
damaged, frayed or loose hoses and
fittings, and replace immediately. Do
not use quick detach couplings at tool.
See instructions for correct set-up.
•Place the tool on the work before
starting the tool.
•Slipping, tripping and/or falling while
operating air tools can be a major cause
ofseriousinjuryordeath.Beawareof
excesshoseleftonthewalkingorwork
surface.
•Keep body working stance balanced
and firm. Do not overreach when
operating the tool.
•Anticipate and be alert for sudden
changesinmotionduringstartupand
operationofanypowertool.
•Do not carry tool by the hose. Protect
thehosefromsharpobjectsandheat.
•Do not lubricate tools with flammable
or volatile liquids such as kerosene,
dieselorjetfuel.
•Do not force tool beyond its rated
capacity.
•Do not remove any labels. Replace
damagedlabels.
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY
WARNING - FOLLOW THESE RULES FOR SAFE OPERATION!

CATPR14 3 Rev. 06/02/09
AIR SUPPLY
Toolsofthisclassoperateonawiderangeofair
pressures.Itisrecommendedthatairpressureofthese
toolsmeasures90PSIatthetoolwhilerunningfree.
Higherpressure(over90psig;6.2bar)raisesperformance
beyondtheratedcapacityofthetoolwhichwillshorten
toollifebecauseoffasterwearandcouldcauseinjury.
Alwaysuseclean,dryair.Dust,corrosivefumesand/or
waterintheairlinewillcausedamagetothetool.
Draintheairtankdaily.Cleantheairinletfilterscreen
onatleastaweeklyschedule.Therecommended
hookupprocedurecanbeviewedintheabovefigure.
Theairinlet(Figure2)usedforconnectingairsupply,
hasstandard 1/4"NPT.Linepressureshouldbeincreased
to compensateforunusuallylongairhoses(over25
feet).Minimumhosediametershouldbe3/8"I.D.and
fittingsshouldhavethesameinsidedimensionsandbe
tightlysecured.
LUbRIcATION & mAINTENANcE
Lubricatethetooldailywithqualityairtooloil.Ifnoair
lineoilerisused,runahalfounceofoilthroughthe
tool.Theoilcanbesquirtedintothetoolairinletor
into the hose at the nearest connection to the air
supply,thenrunthetool.Overfillingwillcauseareduc-
tioninthepowerofthetool.Arustinhibitiveoilis
acceptable for air tools.
TROUbLESHOOTING
Otherfactorsoutsidethetoolmaycauselossofpower
orerraticaction.Reducedcompressoroutput,excessive
drainontheairline,moistureorrestrictionsinair
pipes or the use of hose connections of improper size
orpoorconditionsmayreduceairsupply.Ifoutside
conditionsareinorder,andthetoolstillperforms
erratically,disconnecttoolfromhoseandtaketoolto
yournearestauthorizedCornwelldealer.
Troubleshooting for the head of the rivet gun (See page 4)
Figure 2
Figure 1
Air Inlet
WARRANTY
CornwellwarrantstheCATPR14foraperiodof1yeartotheconsumer.WewillrepairtheCATPR14coveredunder
thiswarrantywhichprovestobedefectiveinmaterialorworkmanshipduringthewarrantyperiod.Inordertohave
yourtoolrepaired,returnthetooltoanyCornwellAuthorizedWarrantyCenter,freightprepaid.Pleaseincludea
copyofyourproofofpurchaseandabriefdescriptionoftheproblem.Thetoolwillbeinspectedandifanypartor
partsarefoundtobedefectiveinmaterialorworkmanship,theywillberepairedfreeofchargeandtherepaired
toolwillbereturnedtoyoufreightprepaid.
Thiswarrantygivesyouspecificrights.Youmayalsohaveotherrightswhichvaryfromstatetostate.
TheforegoingobligationisCornwell’ssoleliabilityunderthisoranyimpliedwarrantyandundernocircumstances
shallCornwellbeliableforanyincidentalorconsequentialdamages.
Note:Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamages,sotheabove
limitation or exclusion may not apply to you.

CATPR14 4 Rev. 06/02/09
Fig 5 Fig 6
Fig 7 Fig 8 Fig 9
85
1. Disconnectairflowgoingtorivetgun.
2. Usethewrench(#36)toremovetheheadfromthe
frame.(Fig.5)
3. UsethewrenchtoremovetheJawHousing,Jaws,Jaw
Pusher,andthePusherSpring.(Fig.6)
4.ThoroughlycleantheinsideoftheFrameHead.(Fig.7)
5. Use a light gauge machine oil to lubricate the parts
showninfigure8.
6. Re-assembletheRivetGunandcheckthelengthofthe
RivetGunHeadbyusingthewrench(#35)asshownin
figure 9.
NOTE:Usetheedgeofwrenchstamped85
1. Disconnectairflowgoingtorivetgun.
2. Turnriveterupsidedownandusingthewrench(#36)
removethebottomcover.(Fig.1)
3. Removeairpistonfromcylinder.(Fig.2)
4. Cleanstem,insidecylinderandframebody.
5. Filluntiloilreachesthetopofthecenterhole.(Fig3)
6. Applyathincoatofhydraulicfluidtothepistonstem
(A)andinteriorcylinderwall(B).
7. Carefullyseatcylindercoverbypushingdownand
turningclockwise(Fig4).Tightenwithwrench(#36).
RIVET GUN - HEAD mAINTENANcE
ADDING OIL TO RIVETER
Note:ONLYPERFORMTHISPROCEDUREIFTOOLDOESNOTFULLYPULLRIVET.
Add Fluid
A
B
Fig 1 Fig 2 Fig 3 Fig 4

CATPR14 5 Rev. 06/02/09
cATPR14 PARTS bREAKDOWN
Ref. # Item # DESCRIPTION QTY
1A RS38401A 5/32" Nosepiece (optional) 1
1B RS38401B 1/8" Nosepiece (optional) 1
1C RS38401C 3/32" Nosepiece (optional) 1
1D RS38401D 1/4" Nosepiece (standard) 1
1E RS38401E 7/32" Nosepiece (optional) 1
1F RS38401F 3/16" Nosepiece (optional) 1
06-1 RS38406-1 Jaw Case Front Tart (3/32", 1/8", 5/32") 1
06-2 RS38406-2 Jaw Case End Tart 1
06-1A RS38406-1A Jaw Case Front Tart (1/4", 7/32", 3/16") 1
07 RS38407 Jaw (small) 2
07A RS38407A Jaw (large) 2
08 RS38408 Jaw Pusher (3/32", 1/8", 5/32") 1
08A RS38408A Jaw Pusher (1/4", 7/32", 3/16") 1
09 RS38309 Case Washer Ring 1
10 RS38410 Jaw Pusher Spring (3/32", 1/8", 5/32") 1
10-1 RS38410-1 Jaw Pusher Spring (1/4", 7/32", 3/16") 1
10A RS38410A Frame Cap O-Ring 1
11 RS38411 Frame Head 1
12 RS38312 Case Lock Nut 1
13 RS38313 Back-Up Ring 1
14 RS38314 Back-Up O-Ring 2
15 RS38415CBK Frame 1
16 RS38416 Oil Piston 1
17 RS38417 Oil Piston O-Ring 1
18 RS38418 Back-Up Ring 1
19 RS38419 Return Spring (large) 1
19-1 RS38419-1 Return Spring (small) 1
20 RS38420 Hanging Clip 1
21 RS38421 Frame Cap 1
22 RS38422 Frame Cap Nut 1
23 RS38423CBL Safety Cap 1
24 RS38424 Setting Screw Pin 1
Ref. # Item # DESCRIPTION QTY
25 RS38325 Back-Up O-Ring 2
26 RS38326 Back-Up Ring 1
27 RS38327 Frame Lock Nut 1
28 RS38428 Rubber Cushion 1
29 RS38429CBL Air Cylinder 1
30-1 RS38430-1 Air Piston Stem 1
30-2 RS38430-2 Air Piston 1
30-3 RS38430-3 Air Piston Lock Nut 1
31 RS38431 Air Piston O-Ring 1
32 RS38432 Cylinder O-Ring 1
33 RS38433CBL Cylinder Cap 1
35 RS38435 Spanner Gauge 1
36 RS38436 Spanner 1
37 RS38337 Trigger Pin 1
38 RS38438 Connector 1
39 RS38439 Trigger Rod 1
40 RS38340 Trigger 1
41 RS38341 Connector 1
42 RS38342 Trigger Lever 1
43 RS38443 Lever Pin 1
43A RS38443A Valve Pusher O-Ring 1
44 RS38444 Valve Pusher 1
44A RS38444A Valve Spring 1
45 RS38345 Valve 1
45A RS38445A Valve Collar 1
45B RS38445B Collar O-Ring 1
46 RS38346 Valve Spring (Bottom) 1
47 RS38447 Swivel Inlet Bushing and Nut 1
51 RS38351 Valve Cap O-Ring 1
52 RS38352 Valve Cap 1
IMPORTANT: When changing nosepieces, the correct size jaw case front tart,
jaws, jaw pusher, and jaw pusher spring must be used.