Cornwell Tools CTGSSAGG User manual

CTGSSAGG 1 Rev: 07/19/19
Pump Ratio (max): ...............................40:1
Output per Stroke: ...............................2 ml
Pneumatic Inlet Pressure (min): .................40 PSIG
Pneumatic Inlet Pressure (max): ................100 PSIG
Grease Output Pressure: ......................3,600 PSIG
Grease Reservoir Capacity: .......................14 oz
Operating Temperature Range: ..................14˚-104˚
Weight (empty): ...............................2.2 lbs
Lubricant up to NLGI: ........................ #2 Grease
Pneumatic Port Inlet: .........................1/4" NPT
Grease Port Outlet: ...........................1/8" NPT
SPECIFICATIONS
WARNING
FOR YOUR SAFETY AND TO PREVENT INJURY:
•High pressure hazard.
• Wear safety goggles.
• Do not exceed 40 psi with hose or 100 psi with
solid extension To do so may cause personal injury.
The pistol-style, Single Shot Air Grease
Gun is a specially designed, high quality,
professional air tool for automotive, truck
and industrial applications.
OPERATING MANUAL •WARNING INFORMATION •PARTS LIST
CTGSSAGG
Single Shot Air Grease Gun
WARNING
FOR YOUR SAFETY AND TO PREVENT INJURY:
• Read, study, understand & follow all instructions before using. • Always wear safety goggles (users & bystanders). • Extreme pressure may
cause whip hose to burst. Use only approved hoses and follow the hose instructions and warnings. • This air operated Grease Gun can develop
high pressures - up to 3,600 psig. Use safety glasses and gloves while operating the gun. Keep hands clear of the exposed rubber portion of the
hose while operating the gun with hose. • If fluid appears to penetrate the skin, seek immediate medical attention. Do not treat as simple cut.
• Be sure the trigger is not depressed when attaching the Gun to an air inlet hose. • Avoid accidental starting. • Hold the hose only by the metal spring
guards on the end. • Do not allow the hose to kink. Do not bend the hose in a tight radius. • Replace the hose at first sign of wear, kink or damage
to the outside jacket. • Use only high pressure Grease Gun as a replacement. • Failure to heed these warnings may result in serious or fatal personal
injury, property damage or both.
WARNING: This product can expose you to chemicals including nickel, which is known to the State
of California to cause cancer and birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.

CTGSSAGG 2 Rev: 07/19/19
Ref. # Item # DESCRIPTION QTY
1 RS901601 Screw 4
2 RSSSAGG02 Finger Grip 1
3 RS901105 Piston 1
4 RS901106 Spring 1
5 RS901605 Gasket 1
6 RS901111 Filler Plug 1
7 RS901607 Air Vent Valve 1
8 RS901108 Adapter 1
9 RSSSAGG09 Housing Cap 1
10 RS901614 Gasket 1
11 RSSSAGG11 Nut 1
12 RS901115 Plunger 1
Ref # Item# DESCRIPTION QTY
13 RS901116 Backlash Gasket 1
14 RS901117 Long Spring 1
15 RS901611 Air Inlet 1
16 RS901612 Switch 1
17 RS901613 Trigger 1
18 RSSSAGG18 Piston Rod 1
19 RSSSAGG19 Container Tube 1
20 RSCSGGA27 Handle 1
21 RSSSAGG21 End Cap 1
22 RS901121 Locking Plate 1
23 RS901608 6” Hex Bent Metal Spout 1
24 RSSSAGG24 12” High Pressure Grease Hose 1
PARTS BREAKDOWN - CTGSSAGG
1
2
3
4
5
6
7
8
9
10
11
14
12
13
18
17
16
15
22
21
20
19
23
24

CTGSSAGG 3 Rev: 07/19/19
INSTRUCTIONS FOR
CARTRIDGE LOADING
1. Make sure that the Grease Gun
is disconnected from the air
supply prior to adding or removing
the Grease Cartidge.
2. Remove the gun head from the
container tube.
3. Completely draw back the plunger
handle.
4. Insert open end of cartridge into
container tube and push all the
way in. Remove the seal or pull
tab end from the cartridge.
5. Reassemble the gun head to the container tube. Press the catch
plate and release the piston rod. Pull down the plunger handle.
SUCTION FILLING
1. Make sure that the Grease Gun is
disconnected from the air supply
prior to adding or removing the
Grease Cartidge.
2. Remove the gun head from the
container tube.
3. Submerge open end of the container
tube into grease bucket about 2" deep
and pull the plunger handle out slowly
and engage rod into key slot.
4. Reassemble the gun head to the
container tube. Press the catch plate
and release the piston rod. Pull down
the plunger handle.
TROUBLESHOOTING
If your guns fails to work, first check for air pockets in the gun. To
remove trapped air, unscrew the gun head 1 to 1-1/2 turns and do
as follows:
1. Draw back plunger rod fully
and release quickly. Repeat
several times.
2. Push plunger rod all the
way in.
3. Tighten the head to the barrel.
4. Press air vent valve several
times to expel the air.
It is the responsibility of the owner to make sure all personnel read
this manual prior to using the device. It is also the responsibility of
the device owner to keep this manual intact and in a convenient
location for all to see and read. If the manual or product labels are
lost or not legible, contact Cornwell Tools® for replacements. If the
operator is not fluent in English, the product and safety instructions
shall be read and discussed with the operator in the operator's
native language by the purchaser/owner or his designee, making
sure that the operator comprehends its contents.
Make sure that Grease Gun is disconnected from air supply
prior to adding or removing the Grease Gun cartridge.
FEATURES AND FUNCTIONS
• Heavy duty composite body for lighter weight and easier use
• 3 way loading - bulk, 14 oz. cartridge, filler pump
• Bleeder valve for purging unwanted air
• Weighs only 2.2 lbs
• Includes 6" bent metal spout and 12" high pressure
grease hose
PROPER GREASE GUN USE
This Air Powered Single Shot Grease Gun was developed for the
specific purpose of dispensing grease by using pneumatic power.
The maximum rating listed in the specifications, should not
be exceeded.
This tool should only be used for its designed purpose and
according to the instructions in this manual.
GENERAL CAUTIONARY NOTES
Do not allow bystanders, children or other on-lookers in the work
area as they can cause distractions, which may lead to mistakes
and accidents.
Carefully inspect the equipment for damaged, loose or missing
parts. If the unit is worn or damaged, do not use it and contact an
authorized service center for evaluation or repair.
The Single Shot Grease Gun must be primed after each refill or
grease cartridge change. You should also check the priming of the
gun before each use.
For best performance and to extend product life, add a few drops
of air tool oil through the air fitting at the bottom of the handle if
gun begins to cycle slowly or erratically.
CAUTION!
Air pockets in the cartridge will cause the gun to lose prime.
Air
Vent
Valve
Plug
CTGSSAGG
Single Shot Air Grease Gun

CTGSSAGG 4 Rev: 07/19/19
CTGSSAGG
Single Shot Air Grease Gun
WARRANTY COVERAGE
Cornwell warrants its air tools for a period of 1 year to the consumer. We will repair any air tool covered under this warranty which proves to be
defective in material or workmanship during the warranty period. In order to have your tool repaired, return the tool to any Cornwell Authorized
Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a brief description of the problem. The tool will be inspected and
if any part or parts are found to be defective in material or workmanship, they will be repaired free of charge and the repaired tool will be returned to
you freight prepaid.
This warranty gives you specific rights. You may also have other rights which vary from state to state.
The foregoing obligation is Cornwell’s sole liability under this or any implied warranty and under no circumstances shall Cornwell be liable for any inci-
dental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply
to you.