Dakota Digital ION-04 User manual

MAN# 650060
ION-04 WATER TEMPERATURE GAUGE
Wiring:
PWR - connect to fused switched 12 volt power. (An accessory terminal will work for this.)
DIM - Night Dimming: connect to the head light switch.
SND - connect to the temperature sender.
Gauge case - connect to a main ground location
Mounting:
The gauge requires an oval hole 1-7/16” high x 3-1/16” wide. It should be inserted into the opening from the
front and the 2 L-clamps will be installed from the back. Tighten a nut on each of the L-clamps so that the gauge is
secure. Gauge depth to the back of the case is 1”. Gauge depth including the mounting studs is 1-7/8”.
Factory settings:
Sender type: 300 °F.
Hi warning point: 202 °F.
•The water temperature gauge will operate and read correctly between the temperature range of 0 - 300°F
(0 - 150°C).
•The gauge has a user adjustable high warning level. This can be set to indicate when the engine is beginning to
overheat.
Sender choices:
Standard thread metric thread
1/8” NPT SEN-04-1 M10X1 SEN-04-5
3/8” NPT SEN-04-2 M12X1.5 SEN-04-6
½” NPT SEN-04-4 M14X1.5 SEN-04-7
M16X1.5 SEN-04-8
These senders have a tapered self-sealing thread. The engine and sender threads should be cleaned before
installation and no tape or sealant should be used on the threads. The sender should be mounted in the engine
block or in the intake manifold. Installing in the cylinder head may cause high readings due to the exhaust manifold
heat. Make sure that the sender tip can get into the coolant flow. The sender must be a Dakota Digital 300F
temp unit. Sending units from other manufacturers will cause incorrect readings. If a sender is not connected
properly, the display will show “EEE”. If the SND terminal is shorted to ground, the display will show “---”.

MAN# 650060
Setting the warning limits and sender setup:
The SND terminal is used to enter and change the warning settings. You will need a wire connected to the
SND terminal that can be momentarily grounded while you watch the gauge. The headlights should be off or the
DIM terminal unhooked so that it does not interfere with the setup.
1. To enter the set mode, turn the key on with the SND wire not grounded. The gauge will display “SEt”.
2. Ground the SND wire. The gauge will display “Snd”. (If you wait too long the gauge will exit the setup
routine and you will need to repeat step #1).
3. Release the SND wire. The gauge will display the current setup. “30F” is for °F and “15C” is for °C. “40F”
and “20C” are for higher temp. rated senders.
4. Each time you momentarily ground the SND wire the setup will change.
5. When the desired setup value is displayed, keep the SND wire grounded for about 2 seconds. The gauge
will display “ HI”.
6. Release the SND wire. The gauge will display a number between 131 - 260 (55 – 126 °C).
7. Each time you momentarily ground the SND wire the number will change.
8. When the desired high warning value is displayed, keep the SND wire grounded for about 2 seconds. The
gauge will display “--”.
9. Turn the key off.
Troubleshooting guide.
Problem Possible cause Solution
Gauge will not light up PWR terminal does not have power. Connect to a location that has power.
The gauge case is not getting a Connect the ground to a different location.
good ground.
Gauge is damaged. Return gauge for service. (see instructions)
Gauge lights up, but does Loose connection on SND terminal. Reconnect wire.
not read correctly. Poor ground connection. Move ground to different location
Gauge sender setup is incorrect. See “Setting sender setup” in the manual.
Voltage or wiring problem in the Check wiring harness for loose or damaged wires.
vehicle wiring harness.
Gauge lights up, but displays Gauge is damaged. Gauge must be returned for service. (see instructions)
“Er0”.
Gauge lights up, but displays SND terminal is shorted to ground. Check wire for damaged insulation. Replace if necessary.
“---”. Sender is damaged. Replace sender.
Gauge lights up, but displays Sender is not connected to gauge. Connect SND terminal on gauge to sender terminal.
“EEE”. Wire between gauge and sender is Test and replace wire.
broken.
Sender is not grounding properly. Sender grounds through it’s mounting threads. Make sure the threads
are clean. Do Not Use Tape or Sealant on Sender Threads.
Sender is damaged. Replace sender.
Gauge is damaged. Return gauge for service. (see instructions)
Gauge lights up, but displays Gauge is sender setup needs to be See “Setting sender setup” in the manual.
“Er4”. reset.
Gauge lights up, but displays Gauge warning points need to be See “Setting the warning limits” in the manual.
“Er5”. reset.
Gauge flashes constantly. Warning limits are not set properly. Reset warning limits.
Vehicle is overheating. Check coolant system.
Gauge will not dim. DIM terminal is not connected correctly. Check wiring connections.
Gauge remains dim at all DIM terminal is getting power all Connect DIM wire to location that only has power when the headlights
times. of the time. are on.
Battery is very low. Recharge or replace vehicle battery.
Gauge is damaged. Return gauge for service. (see instructions)

MAN# 650060
Technical specifications
Minimum operating voltage - 7 volts
Maximum operating voltage - 17 volts
(operating at or near maximum voltage for an extended time can damage unit)
Maximum temperature reading - 305°F (150°C)
Gauge Resolution - 1°F (1°C) for 75°F - 260°F
High Warning Range - 131 – 260 °F (55 – 126 °C)
Gauge accuracy - ±5°F (±3°C) for 75°F - 260°F
Typical current draw (@ 13.8V) - 0.1 A
SERVICE AND REPAIR
DAKOTA DIGITAL offers complete service and repair of its product line. In addition, technical consultation is available to help you work through any
questions or problems you may be having installing one of our products. Please read through the Troubleshooting Guide. There, you will find the solution to most
problems.
Should you ever need to send the unit back for repairs, please call our technical support line, [phone], to request a Return Merchandise Authorization
number. Package the product in a good quality box along with plenty of packing material. Ship the product by UPS or insured Parcel Post. Be sure to include the
RMA number on the package, and include a complete description of the problem with RMA number, your full name and address (street address preferred), and a
telephone number where you can be reached during the day. Any returns for warranty work must include a copy of the dated sales receipt from your place of purchase.
Send no money. We will bill you after repair.
Dakota Digital 24 Month Warranty
DAKOTA DIGITAL warrants to the ORIGINAL PURCHASER of this product that should it, under normal use and condition, be proven defective in material
or workmanship within 24 MONTHS FROM THE DATE OF PURCHASE, such defect(s) will be repaired or replaced at Dakota Digital’s option.
This warranty does not cover nor extend to damage to the vehicle’s systems, and does not cover removal or reinstallation of the product. This Warranty
does not apply to any product or part thereof which in the opinion of the Company has been damaged through alteration, improper installation, mishandling, misuse,
neglect, or accident.
This Warranty is in lieu of all other expressed warranties or liabilities. Any implied warranties, including any implied warranty of merchantability, shall be
limited to the duration of this written warranty. Any action for breach of any warrantyhereunder, including any implied warranty of merchantability, must be brought
within a period of 24 months from date of original purchase. No person or representative is authorized to assume, for Dakota Digital, any liability other than expressed
herein in connection with the sale of this product.
4510 W. 61ST St. N., Sioux Falls, SD 57107
Phone: [phone] FAX: [phone]
www.dakotadigital.com
[email protected]
©Copyright 2004 Dakota Digital Inc.