Deltech Fitness DF4900L User manual

ASSEMBLY INSTRUCTIONS FOR THE
DF4900L LINEAR BEARING SMITH
MACHINE WITH LAT ATTACHMENT
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
[phone]
The DF4900L consists of the DF4900 Smith
Machine and the DF830 Lat Attachment
Attachment

DF4900
BOX CONTENTS
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
A
RH UPRIGHT
QTY 1
B
LH UPRIGHT
QTY 1
D
LH REAR SUPPORT
QTY 1
C
RH REAR SUPPORT
QTY 1
E
RH FOOT
QTY 1
F
LH FOOT
QTY 1
G
CROSSMEMBER
QTY 1
H
TOP FRAME
QTY 1
PULL-UP BAR
QTY 1
I

M
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
DF4900
BOX CONTENTS
SMITH BAR
QTY 1
JGUIDE ROD
QTY 2
KWEIGHT SLEEVE
QTY 2
RH & LH SAFETY
CATCH
QTY 1 EACH
L
RH & LH SMITH BAR COLLAR
QTY 1 EACH
N
LH & RH GUIDE ROD COLLAR
QTY 1 EACH
O

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
DF4900
HARDWARE
RUBBER SHOE
QTY 4 2” SQUARE CAP QTY 2
(factory installed)
P1-3/4” ROUND CAP
QTY 4
(factory installed)
QRUBBER DONUT
QTY 2
R
PULL-UP BAR BOLT
QTY 2
S
M12 x 90MM BOLT
QTY 20
U
M12 LOCKNUT
QTY 20
M12 WASHER
QTY 40
CHROME SPRING
QTY 2
AA
M10 LOCKNUT
QTY 8
M10 WASHER
QTY 16
TWEIGHT SLEEVE
BOLT
QTY 2
M10 x 25MM BOLT
QTY 8
VW
XYZ
HEX WRENCH
QTY 1 CORNER FLANGE
QTY 2
BB CC DD

(NOTE: THE NUTS USED ON THIS PRODUCT ARE LOCK NUTS, THIS
MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT)
FRAME ASSEMBLY
V
X
A
XZ
XZ
E
C
VX
VX
P
X
G
Z
ZX
P
ZX
F
XV
D
P
XV
B
XZ
V
X
DD
ASSEMBLE THE LH FOOT (F), RH FOOT (E), CROSS MEMBER (G), AND THE LEFT AND RIGHT REAR
SUPPORTS (C) AND (D), USING THE M12 x 90MM BOLTS (V), M12 WASHERS (X), AND M12 LOCK-
NUTS (Z). (LEAVE THE BOLTS HAND TIGHTENED AT THIS TIME)
SLIDE THE RUBBER SHOES (P) ONTO THE RH AND LH FEET (E) & (F).
ASSEMBLE THE RH AND LH UPRIGHTS (A) & (B) TO THE LH AND RH FEET (E) & (F) USING THE
M12 x 90MM BOLTS (V), M12 WASHERS (X), AND M12 LOCKNUTS (Z).
ASSEMBLE THE RH AND LH UPRIGHTS (A) & (B) TO THE REAR SUPPORTS (C) & (D) USING THE
M12 x 90MM BOLTS (V), M12 WASHERS (X), AND M12 LOCKNUTS (Z).

SMITH BAR ASSEMBLY
SLIDE THE ASSEMBLY ONTO THE SMITH BAR (J). REPEAT FOR LH ASSEMBLY.
ASSEMBLE RH SMITH BAR COLLAR (M) AND GUIDE ROD COLLAR (N) USING THE M10 x 25MM
BOLTS (W), M10 WASHERS (Y), AND M10 LOCKNUTS (AA). REPEAT FOR LH ASSEMBLY.
W
YMN
YAA
RIGHT SIDE ASSEMBLY HAS STOP PIN
J

GUIDE BAR INSTALLATION
INSERT THE GUIDE RODS (K) INTO THE RETAINERS AT THE BOTTOM. SLIDE THE RUBBER DONUTS (S)
ONTO THE GUIDE RODS AND MOVE TO THE BOTTOM. INSTALL THE RH AND LH SAFETY CATCHES (O)
AND HOOK ONTO ONE OF THE CATCH PINS TO SUPPORT THE GUIDE RODS. SLIDE THE CHROME
SPRINGS (BB) ONTO THE GUIDE RODS (K).
K
SMITH BAR ASSEMBLY
MAKING SURE THAT THE HOOKS ARE FACING TOWARDS THE BACK, INSTALL THE SMITH BAR
ASSEMBLY ONTO THE GUIDE BARS AND LOWER UNTIL IT RESTS ON THE SAFETY CATCHES. LIFT
SMITH BAR, ROTATE BACKWARDS AND HOOK ONTO ONE OF THE BAR CATCH PINS.
K
S
S
O
O
BB
BB

INSTALL WEIGHT SLEEVE (U) WITH WEIGHT SLEEVE BOLT (S) ONTO SMITH BAR (J) AND TIGHTEN
WITH SUPPLIED HEX WRENCH. REPEAT FOR OPPOSITE SIDE.
S
U
J
TOP FRAME INSTALLATION
INSTALL THE TOP FRAME (H) ONTO THE UPRIGHTS AND GUIDE RODS.
H
SMITH BAR ASSEMBLY

ATTACH THE TOP FRAME TO THE UPRIGHTS USING THE M12 x 90MM BOLTS (V), M12 WASHERS (X),
CORNER FLANGES (DD), AND M12 LOCKNUTS (Z). REPEAT FOR OPPOSITE SIDE.
V
X
XZ
DD
TOP FRAME INSTALLATION
TOP FRAME INSTALLATION
ATTACH THE PULL-UP BAR (I) TO THE TOP FRAME USING THE PULL-UP BAR BOLTS (T), AND M12
WASHERS (X).
MAKE SURE ALL THE BOLTS ARE TIGHT BEFORE USING. CHECK THEM PERIODICALLY TO
ENSURE THE BOLTS STAY TIGHT. HAVE A GOOD WORKOUT!
I
T
X

GUIDE BAR ADJUSTMENT
THE GUIDE BAR RETAINERS ARE SLOTTED TO ALLOW FOR ADJUSTMENT. USING THE SUPPLIED
HEX WRENCH, TIGHTEN THE SET SCREWS ON BOTH SIDES OF THE BOTTOM RETAINER. HOLD A
LEVEL AGAINST THE GUIDE ROD TO ENSURE IT IS LEVEL. IF NECESSARY ADJUST THE SET
SCREWS ON THE UPPER RETAINER. REPEAT FOR OPPOSITE SIDE. ( ADJUSTING THE DISTANCE
BETWEEN THE GUIDE RODS IS NOT NECESSARY AS THE SMITH BAR HAS A FLOATING SYSTEM
TO ALLOW FOR VARIANCES )

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
[phone]
ASSEMBLY INSTRUCTIONS FOR
THE DF830 LAT ATTACHMENT

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
DF830
HARDWARE
QTY 1 DF830
INSTRUCTIONS
BOX CONTENTS
F
WEIGHT CARRIAGE
QTY 1
D
LOW BAR
QTY 1
C
LAT BAR
QTY 1
E
CABLE
QTY 2
J
4” FLANGE
QTY 2
I
PULLEY FLANGE
QTY 2
A
TOP FRAME
QTY 1
B
BOTTOM SUPPORT
QTY 1
G
REAR SUPPORT
TUBE
QTY 1
H
FRONT SUPPORT
TUBE
QTY 1

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
HARDWARE
K
K
4-1/2” PULLEY
QTY 3 3-1/2” PULLEY QTY 4
L10” CHAIN
QTY 2
N
QUICK CLIP
QTY 2
X
PULLEY BUSHING
QTY 6
M
SNAP HOOK
QTY 6
W
M12 x 75MM BOLT
QTY 4
O
M10 x 70MM BOLT
QTY 3
Q
M12 x 65MM BOLT
QTY 2
P
M10 WASHER
QTY 8
V
M10 LOCKNUT
QTY 7
T
M12 LOCKNUT
QTY 8
S
M10 x 45MM BOLT
QTY 4
R
M12 WASHER
QTY 14
U

TOOLS REQUIRED:
METRIC WRENCHES OR SOCKET SET
ATTACH THE BOTTOM SUPPORT (B) TO THE BOTTOM CROSSMEMBER OF THE SMITH
MACHINE YOU ARE INSTALLING TO USING M12 x 75MM BOLTS (O), 4” FLANGE PLATE (J),
M12 WASHERS (U) AND M12 LOCKNUTS (S). TIGHTEN SECURELY.
FRAME ASSEMBLY
(NOTE: THE NUTS USED ON THIS ARE
LOCKNUTS, THIS MEANS YOU MUST
TIGHTEN THEM DOWN PAST THE
PLASTIC INSERT.)
B
OU
SU
J

INSTALL THE REAR SUPPORT TUBE (G) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES
IN FLANGE WITH PIN AND THREADED STUD. INSTALL 12MM WASHER (U) AND 12MM
NUT (S) AND TIGHTEN.
INSTALL THE FRONT SUPPORT TUBE (H) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES
IN FLANGE WITH PIN AND THREADED STUD. INSTALL 12MM WASHER (U) AND 12MM
NUT (S) AND TIGHTEN.
FRAME ASSEMBLY
H
G
B
U
S
REAR SUPPORT REMOVED FOR
CLARITY

LOWER PULLEYASSEMBLY
F
INSTALL THE 4-1/2” PULLEY (K) INTO THE CENTER FLANGES OF THE BOTTOM
SUPPORT USING THE M10 x 45MM BOLT (R), 10MM WASHERS (V), AND M10 LOCK-
NUT (T).
INSTALL THE 3-1/2” PULLEY (L) INTO THE FRONT FLANGES OF THE BOTTOM
SUPPORT USING THE M10 x 45MM BOLT (R), 10MM WASHERS (V), AND M10 LOCK-
NUT (T).
M
T
V
V
R
K
L

INSTALL THE WEIGHT CARRIAGE ASSEMBLY ONTO THE REAR FRAME WITH THE
WEIGHT BAR FACING FORWARD. SLIDE DOWN UNTIL IT RESTS ON THE RUBBER
BUMPER.
FRAME ASSEMBLY

INSTALL THE 3-1/2” PULLEYS (L) INTO THE TOP FRAME (A) USING THE
PULLEY BUSHINGS (M), THE M10 x 70MM BOLTS (Q), AND THE M10 LOCK
NUTS (T).
T
TOP FRAME ASSEMBLY
M
A
M
Q
L

ATTACH THE FRONT OF THE TOP FRAME ASSEMBLY TO THE SMITH MACHINE WITH M12
x 65MM BOLTS (P), M12 WASHERS (U), 4” FLANGE (J), AND LOCKNUTS (S). HAND TIGHTEN
ONLY
ATTACH THE BACK OF THE TOP FRAME ASSEMBLY TO THE FRAME SUPPORT TUBES
WITH M12 x 65MM BOLTS (P), M12 WASHERS (U), AND LOCKNUTS (S). SECURELY
TIGHTEN ALL BOLTS.
FRAME ASSEMBLY
PUUSOU
U
S
J

ASSEMBLE THE FLOATING PULLEY ASSEMBLY USING THE 4-1/2” PULLEYS (K), THE
PULLEY FLANGES (I), THE M10 x 45MM BOLTS (R), THE 10MM FLAT WASHERS (V), AND
THE 10MM LOCKNUTS (T).
FLOATING PULLEYASSEMBLY
(NOTE: THE NUTS USED ON THIS
BENCH ARE LOCK NUTS, THIS MEANS
YOU MUST TIGHTEN THEM DOWN
PAST THE PLASTIC INSERT.)
K
R
V
V
T
I