Deltech Fitness DF838 User manual

DF838
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
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STACK LOADED
LAT ATTACHMENT
Assembly Manual

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
DF830
HARDWARE
QTY 1
DF830
INSTRUCTIONS
QTY 1
COMPONENTS
D
LOW BAR
QTY 1
C
LAT BAR
QTY 1
E
CABLE SET
(UPPER CABLE
IS SHORTER)
I
4” FLANGE
QTY 2
H
FLOATING PULLEY
ASSEMBLY FLANGE
QTY 2
A
TOP FRAME
QTY 1
B
BOTTOM SUPPORT
QTY 1
F
REAR SUPPORT
QTY 1
G
FRONT SUPPORT
QTY 1

HARDWARE
2” x 3” CAP
QTY 1
(may be factory
installed)
K
3-1/2” PULLEY
QTY 4
L
10” CHAIN
QTY 2
N
PULLEY BUSHING
QTY 6
M
V
M10 x 54MM BOLT
QTY 4
M10 WASHER
QTY 16
X
M10 LOCKNUT
QTY 8
Y
P
M10 x 25MM
BOLT
QTY 2
M12 x 79MM BOLT
QTY 6
O
M12 x 69MM BOLT
QTY 2
Q
M10 x 75MM BOLT
QTY 6
SNAP HOOK
QTY 6
U
M12 WASHER
QTY 14
T
M12 LOCKNUT
QTY 8
S
R
M10 x 70MM BOLT
QTY 2
K
J
4-1/2” PULLEY
QTY 3
W
M12 x 105MM BOLT
QTY 2
Z
W

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
WEIGHT STACK
COMPONENTS
UPPER PULLEY
FRAME
QTY 1
WEIGHT STACK PLATES
QTY 19
CC
TOP WEIGHT PLATE
QTY 1
DD
AA
BOTTOM FRAME
QTY 1
BB
RUBBER DOUGHNUTS
QTY 2
KK
WEIGHT STACK PIN
QTY 1
FF GG
WEIGHT STACK RODS
QTY 2
WEIGHT STACK
STICKERS
QTY 1
I I
EE
SELECTOR ROD
QTY 1
JJ
SPRING PIN
QTY 1
RUBBER SHOE
QTY 3
LL

TOOLS REQUIRED:
METRIC WRENCHES OR SOCKET SET
ATTACH THE BOTTOM SUPPORT (B) TO THE BOTTOM CROSSMEMBER OF THE POWER
RACK OR SMITH MACHINE YOU ARE INSTALLING TO USING M12 x 79MM BOLTS (O), 4”
FLANGE PLATES (I), M12 WASHERS (T) AND M12 LOCKNUTS (S). TIGHTEN SECURELY.
FRAME ASSEMBLY
(NOTE: THE NUTS USED ON THIS ARE
LOCKNUTS, THIS MEANS YOU MUST
TIGHTEN THEM DOWN PAST THE
PLASTIC INSERT.)
B
O
T
S
T
I

INSTALL THE REAR SUPPORT TUBE (F) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES
IN FLANGE WITH PIN AND THREADED STUD. INSTALL M12 WASHER (T) AND M12 NUT
(S) AND TIGHTEN.
INSTALL THE FRONT SUPPORT TUBE (G) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES
IN FLANGE WITH PIN AND THREADED STUD. INSTALL M12 WASHER (T) AND 12MM NUT
(S) AND TIGHTEN.
FRAME ASSEMBLY
G
F
B
T
S

LOWER PULLEY ASSEMBLY
F
INSTALL THE 4-1/2” PULLEY (J) INTO THE CENTER FLANGES OF THE BOTTOM
SUPPORT USING THE M10 x 54MM BOLT (V), M10 WASHERS (X), AND M10 LOCK-
NUT (Y).
INSTALL THE 3-1/2” PULLEY (L) INTO THE FRONT FLANGES OF THE BOTTOM
SUPPORT USING THE M10 x 54MM BOLT (V), M10 WASHERS (X), AND M10 LOCK-
NUT (Y).
M
Y
X
X
V
J
L
V X
X
Y

WEIGHT STACK FRAME ASSEMBLY
INSTALL THE RUBBER SHOES (LL) ON TO THE BOTTOM FRAME(AA). ATTACH THE BOTTOM
FRAME (AA) TO THE BOTTOM SUPPORT (B) USING THE M10 x 75MM BOLTS (Q) M10 FLAT
WASHERS (X) AND THE M10 LOCK NUTS (Y).
AA
LL
Q
X
X
Y
LL
B

ATTACH THE FRONT OF THE TOP FRAME (A) TO THE POWER RACK WITH M12 x 79MM
BOLTS (O), M12 WASHERS (T), 4” FLANGE (I), AND LOCKNUTS (S). (IF YOU ARE
ATTACHING TO DF4900 SMITH MACHINE USE (Z) M12 x 105MM BOLTS INSTEAD)
ATTACH THE BACK OF THE TOP FRAME ASSEMBLY TO THE FRAME SUPPORT TUBES
WITH M12 x 69MM BOLTS (P), AND M12 WASHERS (T). DO NOT INSTALL WASHERS AND
LOCKNUTS ON BOLTS AT THIS TIME.
TOP FRAME ASSEMBLY
P
T
O
T
T
S
J
IIF YOU ARE ATTACHING TO
DF4900 SMITH MACHINE, USE
ITEM Z- M12 x 105MM BOLTS
A

UPPER PULLEY ASSEMBLY INSTALLATION
INSTALL THE UPPER PULLEY ASSEMBLY TO THE FRONT AND REAR SUPPORT USING
M12 WASHERS (T), AND M12 LOCKNUTS (S).
S T
INSTALL THE 3-1/2” PULLEY (L) TO THE PULLEY FRAME (BB) USING M10 x 70MM BOLT (R) ,
PULLEY BUSHINGS (M), AND M10 LOCKNUT (Y). DO NOT OVERTIGHTEN NUT.
Y
M
M R
L
BB

WEIGHT STACK ASSEMBLY
INSTALL THE RUBBER DOUGHNUTS (KK) ONTO THE BOTTOM OF THE WEIGHT STACK RODS
(GG) , LEAVING APPROXIMATELY 2” PROTRUDING. INSERT THE WEIGHT STACK RODS INTO
THE TWO OUTER HOLES IN THE BOTTOM FRAME.
KK
GG

WEIGHT STACK ASSEMBLY
LEAN WEIGHT STACK RODS OUT SLIGHTLY AND BEGIN INSTALLING WEIGHT STACK PLATES
(CC), USING TWO OUTER HOLES ON EACH WEIGHT STACK PLATE. SLIDE EACH WEGIHT STACK
DOWN BEFORE INSTALLING THE NEXT. THERE ARE 19 WEIGHT STACK PLATES.
CC

TOP WEIGHT PLATE ASSEMBLY
DD
JJ
EE
INSERT SELECTOR ROD (EE) INTO CENTER HOLE OF TOP PLATE (DD) ALIGNING TOP HOLE OF
SELECTOR ROD WITH SPRING PIN HOLE. INSERT SPRING PIN (JJ) AND TAP WITH HAMMER
UNTIL FLUSH WITH SURFACE.
JJ
DD
EE

WEIGHT STACK ASSEMBLY
INSTALL TOP WEIGHT PLATE ASSEMBLY USING TWO OUTER HOLES OVER WEIGHT STACK
RODS. SLIDE DOWN AND INSERT SELECTOR ROD INTO WEIGHT PLATE STACK.

WEIGHT STACK ASSEMBLY
ROTATE WEIGHT STACK RODS UP TOWARDS THE UPPER PULLEY ASSEMBLY. INSTALL
M10 x 25MM BOLTS (W) INTO TOP OF WEIGHT STACK RODS.
W

ASSEMBLE THE FLOATING PULLEY ASSEMBLY USING THE 4-1/2” PULLEYS (J), THE
PULLEY FLANGES (H), THE M10 x 54MM BOLTS (V), THE M10 FLAT WASHERS (X), AND
THE M10 LOCKNUTS (Y).
FLOATING PULLEY ASSEMBLY
J
V
X
X
Y
H

UPPER CABLE INSTALLATION
THE UPPER CABLE IS SHORTER.
STARTING WITH THE CABLE END WITHOUT THE BALL, INSERT CABLE INTO FRONT
OPENING OF THE UPPER PULLEY FRAME AND FEED IT TOWARDS THE BACK. PULL CABLE
END OUT THROUGH REAR OPENING.

UPPER CABLE INSTALLATION
INSERT 3-1/2” PULLEY (L) INTO FRONT OPENING OF UPPER PULLEY FRAME AND INSTALL
USING THE M10 x 70MM BOLT (R), PULLEY BUSHINGS (M), AND M10 LOCKNUTS (Y).
REPEAT FOR REAR PULLEY.
M
M
L
R
Y

UPPER CABLE INSTALLATION
UPPER PULLEY FRAME REMOVED
FOR CLARITY
INSTALL UPPER CABLE AROUND TOP PULLEY OF FLOATING PULLEY ASSEMBLY AND THEN
OVER PULLEY ON WEIGHT STACK. SCREW CABLE END INTO TOP PLATE OF WEIGHT STACK.
CABLE LENGTH CAN BE ADJUSTED BY TIGHTENING OR LOOSENING CONNECTOR. AFTER
ADJUSTING TO DESIRED SETTING, TIGHTEN NUT TO SECURE CABLE.

LOWER CABLE INSTALLATION
STARTING WITH THE CABLE END WITHOUT THE BALL, INSERT CABLE UNDER 3-1/2”
PULLEY ON FRONT SUPPORT TUBE. MAKE SURE THAT CABLE IS BELOW PULLEY AND
ABOVE KEEPER BAR ON BOTTOM OF PULLEY FRAME (SEE INSET PICTURE)
KEEPER BAR