Deltech Fitness DF820LS User manual

ASSEMBLY INSTRUCTIONS FOR THE
DF820LS POWER RACK WITH
LAT ATTACHMENT & 200 LB. WEIGHT STACK
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
[phone]
The DF820LS consists of the DF820 Power
Rack and the DF838 Stack Loaded Lat
Attachment

ASSEMBLY INSTRUCTIONS FOR
THE DF820 POWER RACK
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
[phone]

DF820
BOX CONTENTS
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
DF820
HARDWARE
QTY 1
A
SIDE FRAME
QTY 2
B
BOTTOM CROSSMEMBER
QTY 1
C
TOP CROSSMEMBER
QTY 1
D
BACK CROSSMEMBER
QTY 1
G
WEIGHT CATCH
QTY 2
H
SPOTTER ROD
QTY 2
I
CHIN-UP BAR
QTY 1
F
FLANGE
QTY 2
E
FLANGE
QTY 4
DF306
INSTRUCTIONS
QTY 1

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
DF820
HARDWARE
RECTANGULAR CAP
QTY 4
K
M12 LOCKNUT
QTY 12
M
M12 x 100MM BOLT
QTY 14
L
RUBBER SHOE
QTY 4
J
LOCK PIN
QTY 4
N

ATTACH THE SIDE FRAMES (A) TO THE BOTTOM CROSS MEMBER (B) USING
THE M12 x 100MM BOLTS (L), FLANGES (E), AND THE M12 LOCKNUTS (M).
NOW ATTACH THE BACK CROSSMEMBER (D) AND THE TOP CROSSMEMBER (C)
USING THE M12 x 100MM BOLTS (L), FLANGES (E) & (F), AND THE M12 x 100MM
BOLTS (L).
TOOLS REQUIRED:
WRENCHES OR METRIC SOCKET SET
FRAME ASSEMBLY
A
A
F
F
E
E
E
E
L
L
L
L
M
M
M
M
M
D
C
B

L
L
H
H
J
J
J
J
K
K
K
K
G
G
I
INSTALL THE CHIN UP BAR (I) TO THE MAIN FRAME USING THE M12 x 100MM
BOLTS (L).
INSERT THE RECTANGULAR END CAPS (K) INTO THE TOP OF THE SIDE FRAMES.
THEN INSTALL THE RUBBER SHOES (J) .
SLIDE THE SPOTTER RODS (H) THROUGH THE SIDE FRAMES AT THE DESIRED
HEIGHT AND INSTALL LOCKPINS (N).
INSERT THE WEIGHT CATCH (G) TO THE SIDE FRAMES AT THE DESIRED HEIGHT
AND INSTALL LOCKPINS (N). ENSURE THAT ALL LOCKPINS ARE INSERTED
COMPLETELY AND BOTTOM OUT ON SHOULDER OF PIN.
MAKE MAKE SURE ALL BOLTS ARE TIGHT BEFORE USE. CHECK YOUR BOLTS
PERIODICALLY TO ENSURE THEY STAY TIGHT.
FRAME ASSEMBLY
LOCKPIN INSTALLATION
N
N

ASSEMBLY INSTRUCTIONS FOR
THE DF838 LAT ATTACHMENT
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
[phone]

*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE [phone]
DF838
BOX CONTENTS
H
LAT BAR
QTY 1
C
TOP FRAME
QTY 1
D
BOTTOM FRAME
QTY 1
E
UPPER PULLEY
ASSEMBLY
QTY 1
J
BOTTOM CABLE
QTY 1
K
TOP CABLE
QTY 1
A
BODY
QTY 1
B
CHROME RODS
QTY 2
I
LOW ROW BAR
QTY 1
F
5” PULLEY FLANGE
QTY 2
G
4” MOUNTING FLANGE
QTY 2
DF838
HARDWARE PACK
QTY 1
DF838
INSTRUCTIONS
QTY 1
200 LB WEIGHT STACK
QTY 1
L
WEIGHT SELECTOR ROD
QTY 1
M

DF838
HARDWARE
RUBBER SHOE
QTY 4
N
4-1/2” PULLEY
QTY 4
O
3-1/2” PULLEY
QTY 2
P
SNAP HOOK
QTY 5
Q
RUBBER DOUGHNUTS
QTY 2
R
WEIGHT STACK PIN
QTY 1
S
CHAIN
QTY 1
T
2” x 3” CAP
QTY 1
U
PULLEY BUSHING
QTY 4
V
M10 x 75MM BOLT
QTY 4
W
M10 x 70MM BOLT
QTY 4
X
M10 x 55MM BOLT
QTY 4
Z
3/8” x 1” BOLT
QTY 2
M10 LOCKNUT
QTY 14
CC
BB
M10 WASHER
QTY 24
M10 x 65MM BOLT
QTY 2
Y
AA
65 MM
MEASURE BOLT LENGTH HERE
55 MM
70 MM
75 MM

DO NOT TIGHTEN THESE
LOCKNUTS UNTIL AFTER
INSTALLING THE CABLE
TOOLS REQUIRED:
ADJUSTABLE WRENCHES OR METRIC SOCKET SET
INSTALL THE 3-1/2” PULLEYS (P) INTO THE TOP FRAME (C) USING THE PULLEY BUSHINGS
(V), THE M10 x 65MM BOLTS (Y), AND THE M10 LOCK NUTS (BB).
NOW INSERT THE 2” x 3” CAP (U) INTO THE TOP FRAME (C).
U
C
V
Y
P
V
CC
TOP FRAME ASSEMBLY
(NOTE: THE NUTS USED ON THIS
MACHINE ARE LOCK NUTS, THIS
MEANS YOU MUST TIGHTEN THEM
DOWN PAST THE PLASTIC INSERT.)

DO NOT TIGHTEN THESE
LOCKNUTS UNTIL AFTER
INSTALLING THE WEIGHT
STACK
INSTALL THE TOP FRAME ASSEMBLY ONTO THE BODY (A) USING THE M10 x 70MM BOLTS (X)
THE M10 FLAT WASHERS (BB), AND THE M10 LOCKNUTS (CC). DO NOT TIGHTEN THE M10
LOCKNUTS AT THIS TIME.
INSTALL THE 4 1/2” PULLEYS (O) INTO THE BODY (A) USING THE M10 x 55MM BOLTS (Z), THE
M10 FLAT WASHERS (BB), AND THE M10 LOCKNUTS(CC).
BB
X
A
BB CC
O
O
CC
BB
BB
Z
MAIN FRAME ASSEMBLY

ASSEMBLE THE FLOATING PULLEY ASSEMBLY USING THE 4 1/2” PULLEYS (O), THE 5”
FLANGES (F), THE M10 x 55MM BOLTS (Z), THE 10MM FLAT WASHERS (BB), AND THE
10MM LOCKNUTS (CC).
FLOATING PULLEYASSEMBLY
O
Z
BB
F
BB
CC

ATTACH THE LAT ATTACHMENT TO THE POWER RACK USING THE M10 x 75MM BOLTS
(W), 4” FLANGE PLATES (G), M10 WASHERS (BB) AND M10 LOCKNUTS (CC).
MAKE SURE ALL THE BOLTS ARE TIGHT BEFORE USE. REMEMBER TO CHECK THEM
PERIODICALLY TO MAKE SURE THEY ALWAYS STAY TIGHT.
FINAL INSTALLATION
G
BB
W
W
G
BB
BB
BB
CC
CC

LOWER FRAME ASSEMBLY
INSTALL THE RUBBER SHOES (N) 0NTO THE BOTTOM SUPPORT(E). ATTACH THE BOTTOM
SUPPORT (E) TO THE LAT MACHINE USING THE M10 x 70MM BOLTS (X) THE M10 FLAT
WASHERS (BB) AND THE M10 LOCK NUTS (CC).
N
BB
E
N
X
CC
BB

WEIGHT STACK ASSEMBLY
INSTALL THE RUBBER DOUGHNUTS (R) ONTO THE BOTTOM OF THE CHROME RODS (B) ,
LEAVING APPROXIMATELY 2” PROTRUDING. INSERT THE CHROME RODS INTO THE TWO
OUTER HOLES IN THE BOTTOM SUPPORT.
ASSEMBLE THE WEIGHT STACK (L) BY SLIDING EACH PLATE OVER THE CHROME RODS (B)
AND ON TO THE BOTTOM SUPPORT.
SLIDE THE SELECTOR ROD/TOP PLATE ASSEMBLY (M) OVER THE CHROME RODS (B) AND
THROUGH THE WEIGHT STACK (L). INSERT THE WEIGHT STACK ADJUSTMENT PIN (S) INTO THE
WEIGHT STACK (E).
M
S
L
B
R

UPPER PULLEYASSEMBLY INSTALLATION
REMOVE THE M10 NUTS (BB), AND M10 WASHERS (AA) THAT HOLD THE UPPER PULLEY FRAME
ASSEMBLY TO THE BODY.
INSTALL THE UPPER PULLEY ASSEMBLY (E) TO THE LAT ATTACHMENT USING M10 x 70MM
BOLTS (X), M10 WASHERS (BB), AND M10 LOCKNUTS (CC).
ATTACH THE UPPER PULLEY ASSEMBLY (E) TO THE CHROME RODS USING 3/8” x 1” BOLTS
(AA).
BB
E
X
CC
BB
AA

INSTALL UPPER CABLE OVER FRONT PULLEY, BACK TO REAR PULLEY, DOWN TO TOP
PULLEY OF FLOATING PULLEY ASSEMBLY, UP TO STACK ASSEMBLY PULLEY AND DOWN
TO SELECTOR ROD ASSEMBLY. ATTACH 8MM SNAP HOOK TO END OF CABLE AND THEN TO
SELECTOR ROD BRACKET.
NOTE: UPPER CABLE IS SHORTER
THAN THE BOTTOM CABLE
UPPER CABLE INSTALLATION
UPPER PULLEY FRAME REMOVED
FOR CLARITY
FLOATING PULLEY
ASSEMBLY

LOWER CABLE INSTALLATION
INSTALL LOWER CABLE UNDER FRONT PULLEY AND BACK TO REAR PULLEY. CONTINUE
UP AND OVER LOWER PULLEY OF FLOATING PULLEY ASSEMBLY. ATTACH 8MM SNAP
HOOK TO END OF CABLE AND THEN TO FRAME POLE BRACKET.

WARNING: THE USER OF THIS WEIGHT EQUIPMENT ASSUMES THE POSSIBILITY OF INJURY BY
EXERCISING ON THIS EQUIPMENT. THE POSSIBILITY OF RISK CAN BE REDUCED BY ALWAYS
FOLLOWING THESE SIMPLE RULES:
1) BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR DOCTOR FOR A COMPLETE PHYSICAL
EXAMINATION AND SUGGESTED EXERCISE PROGRAM SPECIFIC FOR YOU.
2) STRETCH BEFORE AND AFTER THE EXERCISE PROGRAM, PROPER STRETCHING WILL PREPARE YOUR
JOINTS AND MUSCLES FOR EXERCISE AND HELP AVOID INJURIES.
3) IF AT ANY TIME YOU SHOULD FEEL FAINT OR DIZZY, NAUSEOUS OR EXPERIENCE ANY OTHER
ABNORMAL SYMPTOMS OR DISCOMFORT, DISCONTINUE USE AND CONSULT YOUR DOCTOR.
4) DO NOT USE THIS EQUIPMENT WITHOUT QUALIFIED SUPERVISION AND PROPER TRAINING NEVER
WORK OUT ALONE ALWAYS HAVE A PARTNER.
5) SECURELY TIGHTEN ALL BOLTS AND REGULARLY CHECK TO ENSURE ALL BOLTS HAVE NOT
LOOSENED.
6) WEAR GOOD RUBBER SOLE SHOES ONLY DO NOT USE BARE FOOTED OR WITH SOCKS ONLY.
7) DO NOT WEAR LOOSE CLOTHES SUCH AS ROBES, GOWNS, PANTS, LONG SHIRTS OR JEWELRY WITCH
COULD BECOME ENTANGLED IN MOVING PARTS.
8) DO NOT STAND OR KNEEL ON SEAT ALWAYS SIT OR LAY SQUARELY CENTERED.
9) KEEP HEAD, LIMBS AND BODY PARTS CLEAR OF MOVING PARTS AND WEIGHT PLATES.
10) CHILDREN SHOULD NOT USE EXERCISE EQUIPMENT WITHOUT SUPERVISION BECAUSE OF
POSSIBILITY OF INJURY FROM IMPROPER USAGE. THIS EQUIPMENT IS INTENDED FOR HOME USE ONLY.
11) REPLACEMENT OR WORN OR DEFECTIVE PARTS MUST BE REPLACE WITH FACTORY AUTHORIZED
PARTS. IF OTHER THAN FACTORY AUTHORIZED PARTS OR ASSESSORS ARE USED ALL WARRANTIES
AND LIABILITIES BECOME VOID.
SAFETY NOTICE
USE INSTRUCTIONS:
1) SET WEIGHT HOOKS TO DESIRED HEIGHT AND INSERT LOCK PIN.
2) SET THE SPOTTER RODS TO THE DESIRED HEIGHT AND INSERT LOCK PIN.
3) IF YOU ARE USING A UTILITY BENCH MAKE SURE THAT IT IS POSITIONED IN THE
MIDDLE OF THE RACK.
4) START YOUR LIFT. AFTER COMPLETION RETURN THE BAR TO THE WEIGHT HOOKS.
MAKE SURE THAT THE BAR IS SECURE BEFORE LETTING GO.
EXTRA WEIGHT HOOKS AND SPOTTER RODS CAN BE PURCHASED BY CALLING 888-258-0533

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