DEMA Extreme 4 User manual


I-1091
Rev. L-4
3
Overvi
e
The Extr
e
the great

A
sin
g
Multi-
Integ
r
Warnin
g
accordin
g
Wisconsi
n
of a pres
s
Instruc
t
Category
Package
C
Operation
a
Overall Di
m
Installatio
n
Operation
Metering
T
Troublesh
o
Parts List
Warranty I
n
3
223
e
w
e
me 4 makes
design featu
r
g
le dial for 8
d
point locking
r
ated ASSE
a
g
s
All inst
a
local pl
u
approv
e
devices
to be in
s
g
to local plu
m
n
and any ot
h
s
ure indicatin
g
t
ion Sheet
C
ontents / Req
u
a
l Requiremen
t
m
ensions
/ Preparation
T
ip Charts
o
oting
n
formation
users more
e
r
es include:
d
ifferent diluti
system for E
x
a
pproved bac
k
llations must
u
mbing code
s
e
d backflow p
. A pressure
s
talled with e
x
m
bing codes i
n
h
er state that
r
g
tee
Contents
u
ired Tools
t
s
e
fficient, fillin
g
on points
x
treme secu
r
k
flow preven
t
conform to
s
and use
revention
indicating te
e
x
isting faucet
n
the state of
r
equires the
u
Page
1
1
2
W
2-3
4
*
a
r
5
6
7
8
665 Se
r
g
bottles and
b
r
ity
t
ion
L

B

O
fi
l
e
is
s
u
se
O
Water Press
u
W
ater Temper
a
*
* Recommen
d
a
nd 70 psi. (5.
5
r
ecommended
Mete
r
k
665
s
disp
e
4 S
a
Bul
k
Ha
m
Drill
w
& 9/
3
P
e
r
ies Dispens
e
buckets with
arge sight wi
n
B
randing pan
e
O
ne-handed
b
ll
A
L
W
C
O
perationa
Water Sup
p
Mi
n
u
re 20 psi
a
ture
d
ed water pres
s
5
2 bar). If pre
s
that a water p
r
Box Co
n
r
ing tip
k
it har
d
s
eries
e
nser In
s
a
feLink cap a
k
tubing, 4 c
e
and foot
v
Suggeste
d
m
mer
w
/ 3/16”
3
2” bits
T
e
ncil
e
r
w
ease and qui
n
dow to iden
t
e
ls to meet th
b
ottle and opt
W
AYS WEA
R
C
LOTHING
A
WHEN WO
CHEMICA
L
l Require
m
p
ly Requirem
e
n
imum
(1.38 bar)
-
s
ure is betwee
s
sure exceeds
r
essure regula
t
n
tains
Mounting
d
ware, templ
a
& key set
s
truction she
e
a
ssemblies O
R
e
ramic weight
v
alves
d
Tools
Phillips
screwdriver
T
ape measur
e
Level
w
ww.demaen
g
1-800-325
Page
8
/
i
ckness. So
m
t
ify product a
n
e ‘look n’ fee
l
ional remote
R
PROTECTI
V
A
ND EYEWE
A
RKING WIT
H
L
PRODUCT
S
m
ents
e
nts Maximum
125 psi (8.62
b
150ºF (65.5
º
n 20 psi (1.38
b
70 psi, it is
t
or is used.
a
te
e
t
R
s
e
g
.com
-3362
1 of 8
/
29/17
m
e of
n
d level
l
’ need
bucket
VE
A
R
H
S
b
ar)**
º
C)
bar)


I-1091
Rev. L-4
3
Overall
Installa
t
1. Identi
again
[For
a
2. Instal
top t
w
into t
h
3. Tight
e
4. Instal
tab in
[Opti
o
attac
h
chem
3
223
Dimensio
n
t
ion & Pre
p
fy desired lo
c
st wall and
m
a
ccuracy, us
e
l all four sup
p
w
o screws an
d
h
e anchors.
e
n screws ag
l Drip Tray b
y
back of drip
o
nal: Drill 3/1
6
h
¼” ID hose
ical from drip
n
s
p
aration
c
ation of disp
e
m
ark hole loc
a
e
level with te
m
p
lied anchors
d
hang dispe
n
a
inst dispen
s
y
sliding into
p
tray holder.
6
” hole into d
r
(not supplied
tray (Figure
e
nser. Rem
o
a
tions using t
h
m
plate to en
s
into marked
h
n
ser from the
s
er to assure
a
p
lace against
r
ip tray barb
a
) for draining
1)
o
ve cardboar
d
h
e template a
s
ure the disp
e
h
ole location
s
m. Install bot
t
a
secure fit.
a
nd
d
mounting t
e
a
s a guide.
e
nser is level
s
from step 1
.
tom two scre
w
w
e
mplate from
p
on the wall]
. Using supp
w
s through d
Figure 1
w
ww.demaen
g
1-800-325
Page
8
/
p
ackaging, p
l
p
lied screws, i
ispenser hol
e
g
.com
-3362
2 of 8
/
29/17
l
ace
nstall
e
s


I-1091
Rev. L-4
3
Installa
t
Step
s
valve
5. To in
s
chec
k
desir
e
rate
o
(Figu
r
6. Scre
w
threa
d
Note:
prod
u
7. For S
over
t
For
O
need
e
weig
h
Secu
r
valve
Note:
allow
8. Positi
comp
Safe
L
cera
m
9. Clos
e
10. Conn
sour
c
a pos
buck
e
3
223
t
ion & Pre
p
s
5 through
7
s located in
e
s
tall metering
k
valve in ea
c
e
d metering t
i
o
n the tip cha
r
r
e 2)
w
metering ti
p
d
ed check va
A blank tip c
u
ct from disp
e
afeLink cap
a
t
he exposed
c
O
pen contain
e
e
d and cut to
h
t and foot va
r
e top of tubi
n
barb
Softening th
e
the tube to fi
t
on chemical
c
artment in d
e
L
ink cap or in
s
m
ic weight int
o
e
and lock th
e
e
ct the suppl
i
c
e and activat
ition on the d
e
t or bottle fill
p
aration C
7
explain how
e
ach compart
m
tips, locate t
h
h compartm
e
p based on
c
r
t for bottle a
n
p
clockwise in
lve barb
a
n be used t
o
e
nsing at bottl
a
nd tubing: s
e
c
heck valve
b
e
r: Measure b
length. Inst
a
lve at base o
f
n
g over the e
x
e
tube with h
o
t
over the ba
r
c
ontainer int
o
e
sired positio
n
s
tall tubing w
o
open conta
i
e
cabinet doo
r
i
ed water ho
s
e
the dispen
s
ial and using
activation p
o
ont’d
to install me
t
m
ent. Chec
k
for
h
e correct
e
nt. Identify
c
olor and dilu
t
n
d bucket filli
n
to exposed
o
prevent a
e or bucket f
i
e
cure the tubi
b
arb (Figure
3
ulk tubing
a
ll ceramic
f
tubing.
x
posed chec
k
o
t water will
r
b with ease
o
each
n
and conne
c
foot valve a
n
i
ner (Figure
4
r
s
s
e to your wa
t
s
er by selecti
n
either the
o
int (Figure 5)
t
ering tips.
M
k
valves to bu
bottle fill do
n
t
ion
n
g
ll
ng
3
)
k
t
n
d
4
)
t
er
n
g
M
etering tips
w
u
cket fill have
n
ot.
w
w
ill be installe
a plastic rin
g
Figure 2
Figure 3
Figure 4
Figure 5
w
ww.demaen
g
1-800-325
Page
8
/
d at the two
c
g
, and check
v
g
.com
-3362
3 of 8
/
29/17
c
heck
v
alves


I-1091
Rev. L-4
3
Operati
1. Turn
t
chem
arro
w
2. Disp
e
bottle
trigg
e
3. For ri
n
the w
not d
r
1. Slide
raise
the b
o
2. To st
o
disen
3. Be c
a
as to
1. To st
a
butto
n
2. For c
o
3. To di
s
coun
t
1. To st
a
trigg
e
2. For c
o
rotat
e
trigg
e
3. To di
s
and t
h
3
223
on
t
he chemical
ical position,
w
e
nse chemica
fill lever or b
e
r)
n
se water, p
o
a
ter symbol-
r
ink
the bottle tu
b
the bottle to
e
o
ttle fill asse
m
o
p filling, low
e
g
age
a
reful when r
e
not splash re
Dispens
a
rt the flow o
f
n
on unit abo
v
o
ntinuous flo
w
s
engage, rel
e
t
erclockwise
D
i
a
rt the flow o
f
e
r on handle
o
o
ntinuous flo
w
e
the red leve
r
e
r
s
engage, sim
h
e red lever
w
selector dial
t
indicated by
t
l by either ac
t
ucket fill butt
o
o
int the dial s
t
This is not p
o
Dispe
n
b
e inside the
s
e
ngage the u
-
m
bly
e
r the bottle
a
e
moving the
s
sidual chemi
c
er Activatio
n
f
diluted che
m
v
e selector di
w
, twist butto
n
e
ase button o
r
i
spenser Ac
t
f
diluted che
m
o
f fill gun
w
, while trigg
e
r
downward
a
ply press the
w
ill move out
o
Chemical
S
t
o the desire
d
t
he direction
a
t
ivating the
o
n (or remot
e
t
raight down
a
o
table water,
n
ser Activati
o
s
pray bottle
a
-
shaped leve
r
a
nd the lever
w
s
pray bottle s
o
c
al
n
Points – P
u
m
ical, press
al
n
clockwise
r
twist button
t
ivation Poin
m
ical, press
e
r is pressed
,
a
nd release
trigger agai
n
o
f position
S
elector Dia
d
a
l
e
fill
a
t
do
o
n Points –
B
a
nd
r
of
w
ill
o
u
sh Button
B
ts – Remote
,
n
l
(Figure 6)
B
ottle Fil
l
(F
i
B
ucket Fil
l
(
i
f
Fil
l
(
if equi
p
w
Figure 6
i
gure 7)
Figure 7
f
equipped
)
(
Figure 8
p
ped
)
(Figure
Figure 9
w
ww.demaen
g
1-800-325
Page
8
/
(
Figure 8)
9)
g
.com
-3362
4 of 8
/
29/17


I-1091
Rev. L-4
3
Meterin
Mete
r
Tan
Orange
Turquoi
s
Royal B
Charco
a
Pink
Light Bl
Brown
Red
White
Green
Blue
Yellow
Gray
No Tip
IN
Mete
r
Copper
Pumpki
n
Burgun
d
Lime
IN
3
223
g Tip Cha
r
r
ing Tip Col
o
s
e
lue
a
l Gray
ue
I
N
DUCTION R
A
r
ing Tip Col
o
n
d
y
I
N
DUCTION R
A
r
ts
Tab
o
r
1
G
Oz.
/g
1.2
5
1.7
0
2.1
5
2.3
7
2.6
7
3.0
0
3.9
0
4.5
5
5.8
0
7.0
0
7.9
0
9.8
0
14.
8
31.
6
35.
0
N
DUCTION
R
A
TES VARY
P
Table
o
r
1
G
Oz.
/g
0.5
6
0.7
3
0.9
0
1.2
8
N
DUCTION
R
A
TES VARY
P
le 1: Extrem
G
PM Flow R
a
g
al ml/
L
5
9.8
0
0
13.3
3
5
16.6
7
7
18.5
2
7
20.8
3
0
23.2
6
0
30.3
0
5
35.7
1
0
45.4
5
0
55.5
6
0
62.5
0
0
76.9
2
8
0 111.1
6
0 250.
0
0
0 277.
7
R
ATES BASE
D
P
RODUCT
T
2: Ultra Lea
n
G
PM Flow R
a
g
al ml/
L
6
4.3
8
3
5.7
0
0
7.0
3
8
10.0
0
R
ATES BASE
D
P
RODUCT
T
e 4 Meterin
g
a
te Proporti
o
L
Rati
o
0
1
0
3
7
5
7
6
0
2
5
4
3
4
8
6
4
3
0
3
3
1
2
8
5
2
2
6
1
8
0
1
6
2
1
3
1
9
0
0
4
7
8 3
.
D
ON WATE
R
T
O PRODUC
T
n
Metering
T
a
te Proporti
o
L
Rati
o
8
2
3
0
1
7
3
1
4
0
1
0
D
ON WATE
R
T
O PRODUC
T
g
Tips (Provi
d
o
ner
4
o
: 1 O
z
0
2 0
5 0
0 0
4 0
8 0
3 0
3 1
8 1
2 1
8 1
6 2
3 2
9
3
4
1
1
.
6 1
6
R
THIN PRO
T
. FIELD TE
S
T
ips (Not Pr
o
o
ner
4
o
: 1 O
z
3
0 0
7
5 0
4
3 0
0
0 0
R
THIN PRO
T
. FIELD TE
S
w
d
ed)
4
GPM Flow
z
./gal
m
.30 2
.
.40 3
.
.50 3
.
.56 4
.
.64 5
.
.75 5
.
.00 7
.
.12 8
.
.50 11
.75 1
3
.00 1
5
.50 1
9
.75 3
9
1
.50 9
0
6
.25 12
5
DUCTS (1 c
p
S
TS ARE R
E
o
vided)
4
GPM Flow
z
./gal
m
.16 1
.
.20 1
.
.26 2
.
.34 2
.
DUCTS (1 c
p
S
TS ARE R
E
w
ww.demaen
g
1-800-325
Page
8
/
Rate Propor
t
m
l/L R
a
.
34
.
13
.
91
.
39
.
00
.
88
.
81
.
77
.76
3
.70
5
.63
9
.61
9
.41
0
.91
5
.00
p
s)
E
COMMEND
E
Rate Propor
t
m
l/L R
a
.
25
.
56
.
03
.
66
p
s)
E
COMMEND
E
g
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-3362
5 of 8
/
29/17
t
ioner
a
tio : 1
427
320
256
228
200
170
128
114
85
73
64
51
34
11
8
E
D.
t
ioner
a
tio : 1
806
625
490
376
E
D.

S
y
m
p
Leak
i
p
rop
o
Leak
i
off)
Leak
i
S
y
m
p
Disp
e
any l
o
Disp
e
from
Che
m
p
rim
e
Disp
e
che
m
work
S
y
m
p
Prod
u

I-1091
Rev. L-4
3
Trouble
s
p
tom
i
ng at wa
t
er v
a
o
rtioner (dispe
n
i
ng at water v
a
i
ng at Action
G
Trouble
s
p
tom
e
nser won’t di
s
o
cations
e
nser is dispen
wrong positio
n
m
ical inlet tubi
n
e
d with chemi
c
e
nser does not
m
ical from cert
a
s at others
Trouble
s
p
tom
u
ct dilution is
t
3
223
s
hootin
g
:
W
a
lve to
n
ser is on)
a
lve (dispenser
G
ap (if equipp
e
s
hootin
g
: C
s
pense chemic
a
sing chemical
n
n
g does not st
a
c
al after use
dispense
a
in locations,
b
s
hootin
g
: P
r
t
oo weak or st
r
W
ater valve
o
Proble
m
Connec
is Connec
Water
p
e
d) Bucket
p
roport
i
Backfl
o
hemical not
Proble
m
a
l at Screen
w
clogge
d
Water
p
Minera
l
Selecto
r
Trans
m
a
y Check
v
b
ut Chemi
c
Loss o
f
drawin
g
Selecto
r
r
oduct dilut
i
Proble
m
r
ong Water
f
o
r backflow
p
m
tions are not t
i
tion to water
v
p
ressure is abo
v
fill tube is rai
s
i
oner
o
w preventer i
s
drawing pr
o
m
w
asher on wat
d
p
ressure is ins
u
l
deposits are
b
r
valve is not t
u
ission or selec
t
v
alves are wor
n
c
al bottle isn’t
d
f
vacuum is pr
e
g
r
valve is not t
u
i
on is incorr
e
m
f
low to dispen
s
p
reventer is
i
ght, tubing is
n
v
alve is loose
v
e acceptable
r
s
ed higher tha
n
s
faulty
o
perly
er supply hos
e
u
fficien
t
b
uilt up in pro
p
u
rning
t
or valve not e
n
n
and have fai
l
d
rawing prod
u
e
venting chemi
u
rning
e
ct
er is fluctuati
n
leaking
R
n
ot secure
S
t
i
T
r
ange I
n
n
E
o
D
p
R
R
e
is
R
r
e
V
2
a
p
ortione
r
S
m
V
v
R
ngaging
V
v
l
e
d
R
u
c
t
R
i
cal from
C
n
h
I
f
fo
I
f
v
V
v
R
R
n
g I
d
c
i
f
w
R
emed
y
S
ecure tubing
f
i
ghten clamps
T
ighten fitting
s
n
stall pressure
E
nsure dispens
e
o
f 36” off floo
r
D
o not raise b
u
p
roportione
r
R
eplace Actio
n
R
emed
y
R
emove scree
n
eplace
V
erify water p
r
2
0psi, remove
s
a
nd replace
S
oak proportio
n
m
ineral deposi
t
V
erify transmi
s
v
erify transmis
R
eplace trans
m
V
erify transmi
s
v
alves
R
eplace check
v
R
eplace bottle
i
C
heck for vac
u
n
one, check bo
t
h
ave vacuum t
h
f no vacuum,
r
f
or vacuum at
p
f you have va
c
v
alve, If none,
r
V
erify transmi
s
v
alves
R
eplace select
o
R
emed
y
deal water
p
re
s
c
hemical diluti
o
f
over 70psi, i
n
w
ww.demaen
g
1-800-325
Page
8
/
f
irmly against
c
s
at water valv
e
regulato
r
e
r is installed
a
r
u
cket fill tube
h
n
Gap backflo
w
n
washer, clea
n
r
essure is mini
m
s
creen washer,
n
er in delimer
t
s
s
sion aligns to
sion operates
a
m
ission
s
sion alignme
n
v
alves
i
n question wi
t
u
um at cap or f
o
t
h selector val
v
h
en replace ch
e
r
emove select
o
p
roportioner i
n
c
uum then repl
a
r
eplace propo
r
s
sion alignme
n
o
r valve(s)
s
sure range ac
c
o
n is 30psi to
7
n
stall pressure
g
.com
-3362
6 of 8
/
29/17
c
omponents,
e
a
t minimum
h
igher than
w
prevente
r
n
out and
m
um of
clean out
to clean off
selecto
r
s,
a
s intende
d
n
t to selector
t
h new one
o
ot valve, if
v
es, if you
e
ck valves
o
r and check
n
let
ace selector
r
tione
r
n
t to selector
c
urate
7
0psi max.,
regula
r


I-1091
Rev. L-4
3
Parts li
s
No.
1
1
2
3
4
5
6
7
8
8 6
8 1
6
8
8
8 6
1
9
10
10
11
12
13 4
4
14
15
1
16
17
1
18 C
3
19
19
20 8
20
8
21
4
3
223
s
t
Part No.
14-3-3
14-3-2
14-2-3
14-2-4
10-47
66-339-1
63-53-15
63-53-12
61-99-4
1-32-AGP
6
3CHA-NB
61-45-4
61-22-4
1
-126AG-4
16-30
14-5-2
14-6-2
14-6-1
98-58-1
4
-3-6FCOS
11-72-1
1
00-12-18
66-500-2
1
00-12-19
3
8CR4W.00
66-242-1
66-242-2
9-30-GAP
8
5-15-29-6
4
0-736-3
D
e
Cover plate (
B
Cover plate (
R
operated)
Door – Left si
d
Door – Right
s
Hinge Pin
Knob
Transmission
Selector Asse
1 GPM Action
1 GPM Air G
a
2.5 GPM Acti
o
2.5 GPM Air
G
4 GPM Action
4 GPM Air G
a
Action Gap A
s
Push Button
V
Remote Gun
V
Bottle Fill Val
v
Lever Assem
b
6’ Black Hose
Strainer
Check Valve
(
7/32” Tubing,
Wye Adapter
7/32” Tubing,
SafeLink Cap
Bottle Fill Tub
e
Bottle Fill Tub
e
Bucket Fill Tu
b
Bucket Fill Tu
b
Remote Gun
A
e
scription
B
utton operate
d
R
emote gun
d
e
s
ide
Assembly
mbly
Gap Proporti
o
p Proportione
r
o
n Gap Propor
t
G
ap Proportion
e
Gap Proporti
o
p Proportione
r
s
sembly
V
alve Assembl
y
V
alve Assembl
v
e Assembly
b
ly
Assembly wit
h
Threaded)
2”
¼”
5”
Assembly
e
– Action Ga
p
e
– Air Gap
b
e – Action G
a
b
e – Air Gap
A
ssembly
d
)
o
ner
r
t
ioner
e
r
o
ner
r
y
y
h
p
a
p
Part No.
66-21K
100-15K-EX
4
10-57-2
100-16V-15
61-107-2
98-40-4
w
Parts Not
S
D
Keyset
4
Metering T
Drip Tray
Tubing &
F
Ceramic
W
Screw & A
n
w
ww.demaen
g
1-800-325
Page
8
/
S
hown
D
escription
ip Kit
F
oot Valve Ass
e
W
eight
n
chor Kit
g
.com
-3362
7 of 8
/
29/17
e
mbly


I-1091
Rev. L-4
3
Warran
t
Merchan
d
N
y
o
Product
W
D
a
n
a
n
c
h
a
s
c
o
If
D
s
h
D
g
r
a
b
3
223
t
y
d
ise Return
s
N
o merchandi
s
o
ur dealer fo
r
W
arranty
D
EM
A
’s prod
u
n
d service fo
r
n
y products t
h
h
emicals, co
r
s
“O”-rings, d
o
vered unde
r
products are
D
efective unit
s
h
ows them t
o
D
EM
A
assum
e
r
anted in ad
b
ove).
s
s
e will be ret
u
r
warranty iss
u
cts are warr
a
r
one year fr
o
h
at have a n
o
r
rosion, physi
c
iaphragms,
P
r
warranty. T
h
altered or re
s
or parts sh
o
o
be defecti
v
e
s no liabilit
y
vance of re
t
u
rned for cre
d
ues.
a
nted against
o
m the date o
f
o
rmal life sho
r
c
al abuse, or
P
VC tubing, a
h
is warranty i
paired witho
u
o
uld be return
e
v
e, they will
y
for damag
e
t
urned units
d
it without D
E
defective m
a
f
manufactur
e
r
ter than one
misapplicati
o
nd gaskets a
r
s extended
o
u
t prior appro
v
e
d to the fac
t
be repaired
o
e
s. Return
m
for repair o
r
E
MA’s written
a
terial and w
o
e
. This limite
d
year or failu
r
o
n. Rubber
a
re considere
d
o
nly to the ori
g
v
al of DEM
A
,
t
ory with tran
s
or replaced
w
m
erchandise
r
replaceme
n
w
permission.
o
rkmanship u
n
d warranty d
o
r
e and dama
g
a
nd synthetic
d
expendabl
e
g
inal buyer o
f
this warrant
y
s
portation pr
e
w
ithout char
g
authorizatio
n
n
t (See “Mer
c
w
ww.demaen
g
1-800-325
Page
8
/
Please cont
a
n
der normal
u
o
es not appl
y
g
e caused by
rubber parts
s
e
and are not
f
DEMA prod
u
y
is void.
e
paid. If insp
e
g
e, F.O.B. f
a
n
number m
u
c
handise Re
g
.com
-3362
8 of 8
/
29/17
a
ct
u
se
y
to
s
uch
u
cts.
e
ction
a
ctory.
u
st be
turns”