Dorma 9600 Series User manual

I9600-1 4/2010
CONCEALED VERTICAL ROD EXIT DEVICE
9600/F9600 SERIES
INSTALLATION INSTRUCTIONS
1135-231 95057470 www.dorma-usa.com 1-800-523-8483
Index:
Screw chart
Tools required
Outside trim options
"03" Additional door prep
Device installation
Frame & strike preps
Final rod adjustment
Options available
Wood door preparation
5100 retro-fit preparation
Metal edge guard
Spotting template
1
2
3
4
5-10
11-12
13
14-16
17
18
19
20
Note: One set of instructions should be left
with building owner after device has been
installed.

1
SCREW CHART
(2) #12 x 1 1/4" F.H.P.T.S. (Wood door)
(2) 12-24 x 1 1/2" F.H.P.M.S. (Metal or thru bolts)
(2) #12 x 1 1/4" R.H.P.T.S. (Wood door)
(2) 12-24 x 1" R.H.P.M.S. (Metal or thru Bolts)
(12) 8-32 x 1/4" F.H.P.M.S.
Optional "WD" mounting brackets (4)
(wood, steel and fire)
(4) 10-32 x 1/4" F.H.P.M.S. (Aluminum)
(12) #10 x 1" F.H.P.T.S. (Wood door)
(12) 10-32 x 3/8" F.H.P.M.S. (Metal door)
Adjusting screw
(2) 3/32 x 10-32 x 1/2" Allen Head (wrench supplied)
(2) 10-32 x 3/8" F.H.P.M.S.
(6) 8-32 x 1/4" F.H.P.M.S.
Chassis mounting
End cap bracket
Bracket to latch
Bracket to door
Locking screw
#418 Strike pack
Chassis cover
& end cap
Chassis mounting
End cap bracket
Bracket to door
Bracket to door
#439 Bottom strike
(cement or grout
in place)
(4) 10-32 x 1/4" F.H.P.M.S. (Aluminum) Bracket to toor
Standard "NS"
latch assembly
(2) Rod retaining clips Rod installation
Optional: "ALD" Mounting Bracket (2)
(Medium Stile Aluminum Doors)

2
RHR LHR
9600
Series
Device
9600
Series
Device
9700
Series
Device
9600
Series
Device
9600
Series
Device
Read the entire instruction sheet prior to installation.
Before Installing Hardware:
1. Verify door width, handing and product with carton label for correct exit device and length. (See Step 9)
2. For hand reversal of chassis see page 6, for outside lever trim see page (3).
3. For less bottom rod device, delete bottom latch installation steps.
4. Device installation and preliminary adjustments should be made prior to hanging door.
Note: Less bottom rod device is not recommended where security is a primary concern.
Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.
12-24 Tap, 10-32 Tap
Drill bits: 1/8", 3/8", #25, #16, #21
Hole saw 1 1/4" diameter for trim (if required) or jig saw.
5/32" Allen wrench for lever trim.
3/32" Allen wrench (supplied)
HANDING OF DOOR
TYPICAL APPLICATIONS
SPECIAL TOOLS FOR INSTALLATION

LHRB TRIM SHOWN RHRB OPPOSITE
All trims are free wheeling.
(Handle will rotate when locked.)
Note: When used with narrow
stiles, consult door manufacturer
for compatibilty.
TRIM INSTRUCTIONS
TYPICAL OUTSIDE
OP02 ZODT ZP25 ZP02 ZP03/04 ZP11/ZP12
ZR23
ZK23 ZK08/09 ZC23 ZT23
ZG23 ZR08/09
ZC08/09 ZT08/09
ZG08/09
1 1/8"
21/32" 61/64"
"09" Cam
For functions "09" & "12"
operation a DORMA #09
cam is required. Remove
key, install cylinder as
shown then cam as shown,
legs of cam stradle actuator.
Key removed.
3
Locked
position
IMPORTANT
Note: All lever handles except for
"clutch" are shipped unattached. To
install; Place handle in desired
position and attach with allen screw
located in bcak of trim plate. 5/32"
Allen wrench required.
To change hand on "clutch" trim
rotate and "break" lever around to
desired hand.
Tighten
Securely
Conventional 1 1/8" rim cylinder
#80R20SC with tail piece, keyed
differently to a random combina-
tion supplied with functions "03"
& "04" trim unless otherwise
noted.
Conventional 1 1/8" mortise
cylinder #90X13SC118 supplied
with DORMA #13 cam, keyed
differently to a random combina-
tion supplied with functions "08"
& "11" trim unless otherwise
noted.

(DEVICE SIDE ONLY)
3/8" DIA. HOLE
INSIDE FACE
OF DOOR
HORIZONTAL REF. LINE
DIA. (2) PLACES
1/4"
7/32" DIA. HOLE 13/16"
VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)
1 3/16" DIA. HOLE
(TRIM SIDE ONLY)
OF DOOR
OUTSIDE FACE
OF
STOP
EDGE
(SEE STEP 2)
OR
MULLION
(DEVICE SIDE) (TRIM SIDE)
1/4"
NOTE: If using 80CK
cyinder adapter kit with
trim; hole diameter re-
quired is 1 3/8".
VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)
(SEE STEP 2)
4
9600/F9600
Concealed Vertical Rod Exit Device
RHR Shown
LHR Opposite
Required for "03" & "04" function on device
with cylinder only and no trim.
(NOT TO SCALE)
ADDITIONAL DOOR PREP REQUIREMENTS
IMPORTANT NOTE:
NOTE: "04" function not
available on fire rate device.
"Fire rated devices can not
be dogged."
Hole dimensions may
vary, when using cylinder
by other manufacturer's
use backplate supplied
with cylinder as drilling
template.

5
1/8" Pilot for wood
40 5/16"
Pull only
Type of
installation
Single door 1/2"
blade stop
Pairs and
double egress
1 1/4"
2"
"Z" trim
2 1/8"
2 1/16" 2 5/16"
1
2
Based on 1/2"
threshold and 3/16"
clearance between
threshold and door
after door is hung.
Minimum Stile
1 1/32"
2"
Minimum
Fire rated
& wood door
1 1/4"
2" 2 7/8"
2 5/8"
Typical pair of doors
Finished floor
With door lying on saw horses, open box, layout all parts and verify prior to starting installation. See page (1) one
for parts.
Note: If this is a retro-fit from current 5100 see page 18 prior to proceeding.
Door preperation
Chassis
horizontal
ref. line
Chassis
vertical
ref. line
Min. Stile Min. Stile
Beveled edge door
Rounded edge door
Minimum
vertical
ref. of
chassis
Vert. ref.
Vert. ref.
Latch case prep (Top & Bottom)
1/8"
Top of Door
3/8" 3/4"
1 1/2" 3 5/16"
7/32" Dia. hole
82 degree countersink
to 3/8" dia. (2) places 7/16" 10-32 Tap
(6) Places
2 7/8"
1 1/2"
3/4"
7/8"
C
L
Latch
3/4"
1 1/2"
1 1/8"
C
L
Latch & chassis
1 7/16"
7/8"
Backset or vertical reference is measured from
outer edge of door as shown. Minimum stile is
less glass stop.
"Cutout" Top
C
L
Latch
Panic device (metal and wood door)
Fire device (metal and wood door)
of door only.
Panic device (aluminum door)
Chassis template
located at rear of
booklet. Cut and
tape in place.
Lay out horizontal
and vertical refer-
ence lines.
Note: Metal edge may be required on
fire door applications.
Note: On narrow stile,
vertical center line of
chassis may not be
on same center line
as latch.
Narrow stile

6
REASSEMBLE
DISASSEMBLE LHR
(Left Hand Reverse)
RHR
(Right Hand Reverse)
ab
c
d
f
e
Longer leg
down.
Rotate chassis
180 Degrees
g
3
If not done layout device on door using drilling template T9600 located at rear of booklet.
For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com
Remove parts Reinstall parts
NOTE:
4
Hand reversal of chassis. Follow steps in alphabetical sequence.
7 1/2"
HORIZONTAL REF. LINE
VERTICAL REF. LINE
Refer to carton label for model and trim number prior to drilling.
Prepare mounting holes and cut-outs per template.
Verify all holes
prior to drilling.
(See Backsets on page 5.)
3/8"
No. 16
No. 25

Adjusting bolt
7
5/8"
*
*
Top latch
& rod
assembly.
Inner rod
assembly
1/2"
2"
Top and bottom rods and latches are shipped
unassembled and are adjustable for door opening
heights ranging from 6' 8" to 8' 0" and will fit up to
a 10' 0" door opening with the addition of a 2 foot
top rod extension (ETR). Follow instructions on
page to assemble the latch and rod assemblies.
"Standard" (NS) Narrow stile brackets are pre-
assembled in the top and bottom latch cases.
Optional: Angle brackets are available for steel
and wood door application, and are "required"
for all fire rated applications, install as shown
with proper fasteners.
Holes in outer rod are at 1/2" intervals and holes
in inner rod are at 2" intervals for door openings
under or over 7' (instructions are for 7' door
opening and standard mounting height).
For all other door sizes, see rod ajustment chart.
Slide inner rod assemblies into outer rods, locate
proper holes and insert rod retainer clip by;
inserting through both rods, rotating it and locking
it in place as shown.
For "LBR" less bottom rod device skip bottom rod
and latch assembly instructions.
Additional "Popper" required for "LBR" fire
rated openings. See details to left.
Standard (NS)
Narrow stile
aluminum door
mounting bracket
(installed at
factory).
Optional:"WD" "L" shaped mounting
brackets for steel and wood door
applications and all fire doors.
NOTE: requires a new top fire latch
assembly as well. Secure to latch
using (6) 8-32 x 1/4" F.H.P.M.S.
Bottom
latch
& rod
assembly.
Inner rod
assembly
Optional:
Pullman
latch.
Thread on
Optional: "WD" "L" shaped mounting
brackets for steel and wood door
applications and all fire doors.
NOTE: requires a new bottom fire
latch assembly as well. Secure to
latch using (6) 8-32 x 1/4" F.H.P.M.S.
Optional: "ALD" bracket
Optional: "ALD" bracket
12"
Finished floor
"POPPER"
Cap plug
Rod
retaining
clip.
5
Assemble rods, latches and adjust to preliminary length.
Outer
rod
4th hole
for top rod
on 7' door
opening.
Insert pin
through
proper holes,
flip over and
lock in place.
Top latch
assembly
Outer
rod
*
2nd hole
from link
on 7' door
opening.
*
Middle
hole for
bottom
outer rod
on 7' door
opening.
Insert pin
through
proper holes,
flip over and
lock in place.
Thread on
leave aprox.
1/8" of thread
showing.
See additional instructions
packaged with "Popper" for
details.
Required for; "LBR"
(less bottom rod)
fire rated exit devices.
4th hole
for top rod
on 7' door
opening.
Thread on
leave aprox.
1/2" of thread
showing with
pullman latch.
"Use 4th
hole using
pullman
latch".

8
Bell crank down
in home position.
C
L
Bell Crank
Adjusting
Screws
Locking
Screws
Top
Bottom
6
Install rods in door and chassis as shown.
C
L
Pivot connecting links
down as shown and slide
latch assemblies into door.
As linkages reach cut outs in door guide them through as shown;
Optional: "WD"
(steel, wood & fire applications).
Attached "L" shaped mounting
brackets to latch and install in
door with proper fasteners as
shown.
Steel - (6) 10-32 x 3/8" F.H.P.M.S.
Wood - (6) #10 x 1" F.H.P.T.S.
Fire Rated Devices Require
(2) "WD" "L" Shaped Brackets.
"Loosen only"; (2) two 3/32" Allen head locking screws using Allen wrench
supplied, remove two adjusting screws shown.
(Do not remove)
3/32" Allen wrench (supplied)
Chassis Assembly
Adjusting Screws Locking screws
Shim
(Glass doors only.)
Place shim on door as shown (polished side facing outside) aligning holes and
cut outs as required with holes and cut outs in door. Then place chassis on door
allowing connecting links to extend through shim and into bellcrank of chassis as
shown. NOTE: Connecting link brackets should stradle mounting screws,
shaft of thru-bolts, or stand-offs of trim as device is secured to door. See
detail to right.
(4) 10-32 x 1/4" F.H.P.H.M.S.
(Do not use any other screw.)
Metal - (2) 12-24 x 1 1/2" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
(For other options; trim, thru bolts, etc.
see below.)
7
Secure chassis and latches to door as shown.
Note: Top
latch fully
extended
and dead
locked.
Optional mounting
Note: Top
latch fully
extended
and dead
locked.
For 3 1/2" stiles or
less on aluminum
doors, place shim
under chassis prior
to mounting on door.
(Finished side to
outside face.)

9
a
b
bcc
bc
C
LC
L
c
b
90
Top latch bolt should be fully extended and dead locked. Bell crank
should be in full down position (home position).
Connecting links should be about in center of cut out in bell crank.
Install top and bottom adjusting screws (b) through both bell crank and
connecting link arms; bottom of adjusting screw head should bottom
out on bell crank.
Tighten Allen head locking screws with (supplied) 3/32" Allen wrench.
Both top and bottom connecting links should be 90 degrees to chassis.
NOTE: If chassis is being installed with outside trim, ensure spindle
of trim engages with cross hairs of cam located in rear of chassis.
2"
36" Door opening
NOTE: All dimensions are based on 1/2" stop height; Verify strikes, stile width, any trim and stop
height prior to making any cuts. If cutting is required follow instructions below.
Size AA:
Fits 48" door opening without cutting.
Can be cut to fit a 32 1/2" minimum door opening.
Size BB:
Fits 36" door opening without cutting.
Can be cut to fit a 26 1/2" minimum door opening.
Size CC:
Fits 36" door opening with out cutting.
Using a shorter touch pad then the standard "BB"
size allows it to be cut to 23 1/2" door opening.
Verify device length with box label; "AA", "BB" or "CC", ie. 9600BB
Note: If door opening width is less then standard touch bar will have
to be cut down. ie: door opening width 34" subtract 2" from rear of
touch bar and rail, tape and cut to length as shown.
Edge of stop
Edge of stop
Apx. 1/4"-3/16"
Example:
Standard "BB" touch bar and rail 31 1/2"
Touch bar
and rail assembly
Filler
Tape
IMPORTANT
Use caution when cutting
touchbar and rail to size on
models with "ES", "MS", "LM"
or "DWA" prefix options.
These units contain internal
wiring.
For models with prefix options
"BPA", BPAR" or "DE" remove
filler containing electronics be-
fore cutting.
Note: Models with prefix
options such as "ES", "DE"
etc. may not be cut down
to minimums shown to left.
Consult factory or catalog
for details.
Flush
Point in
groove of
adjusting
screw. Flush
90
8
Install adjusting screws and connecting links to chassis.
9
Prepare to install touch bar and rail on door.
Spindle
Cam

10
Bracket should be
flush against door
and tight against
rear of rail.
No. 16 Drill - 12-24 Tap (Metal)
1/8" Drill 1" Deep (Wood)
3/8" Dia. (Thru bolts)
#418 Strike
(2) 10-32 x 3/8"
F.H.P.M.S.
Optional:
#419 Strike
(wood jamb)
(2) #10 x 1"
F.H.P.T.S.
(2) 8-32 x 3/8" P.H.P.M.S.
10
Hang door in opening and ensure that it is square and plumb.
11
Install touch bar and rail assembly and end cap to door.
Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
Remove two 8-32 screws from chassis,
slide touch bar and rail assembly under
rear of chassis. Note: If device has pre-
fix "ES" ensure that pins in lever bolt
align with slots in actuator located in-
side nose of touch bar. See instruction
sheet IES-7 packed with device. Install
(2) two 8-32 x 3/8" P.H.P.M.S. to
secure touchbar to chassis.
Hold rear mounting bracket tightly
against door and rear of rail. Mark
(2) two holes and drill per chart.
Secure with proper fasteners.
12
Install top strike in frame.
See "Frame Preparation"
on page 11 for cut out
and holes.
13
Install bottom strike in floor or threshold.
L
C
L
C
#439 Strike
Drill 13/16" dia. hole x
1" in depth.
Finished floor
or top of threshold
of bolt
1" from inside
face of door.
of strike
3/16" Ref.
See page 12 for
additional mounting
and optional strikes.
1/2" DIA.
ES105
For the following models prefixes:
"ES", "MS", "LM" or "DWA" drill an
additional 1/2" diameter hole as
shown. See options pages at rear
for addtional information.
(Required for above
options.)
"Remove protective
covering from the
touchbar and rail
assembly prior to
installing on door."
NOTE: If carton label list pre-
fix; "ES", "MS", "LM", "BPA",
"BPAR", "DWA", "LM/MS/BP"
or "CD" prefix see Options
pages at rear.

C
L
L
C
C
L
C
L
C
L
L
C
L
C
1/2"
1 5/8"
1 3/16"
19/32"
13/16"
2"
1/8"
15/16"
1 1/2"
3/4"
9/16"
1 13/16"
13/16" 1 1/2"
3/4"
2"
15/16"
13/16"
2"
1 1/2"
13/16"
1 5/8"
3/4"
1 5/8"
13/16"
11
For 10-32 x 3/8" F.H.P.U.C.M.S.
#10-32 Tap (2) places
Of strike
Mounted #418 strike
Stop
Top edge of stop
Of strike
Optional prep for No. 419 top strike in wood frame
Cut out in stop.
Edge of stop
Note: 1/2" x 2" x 1/16"
Wood jamb
Reinforcement
Cut out dimensions
See chart;
For narrow
stile 1 1/32"
reference.
Of strike
Edge of stop
No. 419
Of strike
No. 418
Reinforcement
Stop
Of strike
Note: On 2" stile or
less vertical center
line of chassis is not
on same center line
as latch. Refer to
page 5 details.
15/16"
Pull only
Type of
installation
Single door 1/2"
blade stop
Pairs and
double egress
1 1/4"
2"
"Z" trim
2 1/8"
2 1/16" 2 5/16"
Minimum Stile
Fire rated
& wood door
1 1/4"
2" 2 7/8"
2 5/8"
Minimum
vertical
ref. of
chassis
Note: Metal edge may be required on
fire door applications.
FRAME PREPARATION

L
C
L
C
L
C
For surface strike
drill (2) 5/16" dia.
holes, x 1" in depth
for lead anchors.
Secure with (2)
#12 x 1" F.H.P.T.S.
1"
2"
2 3/4"
1"
#439 Strike
1 1/2"
3/8"
#340 Strike
#431 Strike
1 3/8"
5/16"
12
Note: 1 5/16" min. to
1 5/8" max. square cut
out for recessed strike
1" in depth.
1 1/2"
Drill 13/16" Dia.
1" in depth.
Finished floor
Of latch
1" Inside face
of door
Of strike
Finished floor
1/4"-20 x 1"
R.H.P.M.S.
Steel anchors
Optional slide bolt No. 340 strike installation
Optional pullman latch No. 431 strike installation
Inside face of door.
Of strike
Note: Drill
5/8" dia. hole
1/2" deep min.
1/4" Ref.
1/4" Ref. 7/8"
BOTTOM STRIKE PREPARATION
Top of threshold 3/16" Ref.
Top of threshold 3/16" Ref.
Top of threshold 3/16" Ref.

13
Top latch should be
fully extend and dead
latched as shown.
D. Depress and hold touch bar.
Push in on tripping lever and
check position of top latch bolt.
It should be flush to slightly de-
pressed in top latch bracket.
E. Release tripping lever and
touch bar, top latch should re-
main in retracted position
Adjusting Screw Top
Locking Screw Top
Rotate counter clockwise
to lengthen, continue to
check for dead lock as
screw is rotated.
14
Adjustment of rods.
A.
B.
C.
Flush
F. With top latch held retracted,
adjust bottom rod so slide bolt is
flush across bottom of latch bracket
and clears threshold, floor and strike.
Ensure bottom adjusting screw is
flush up against bottom of bell-
crank. Held in position by locking
screw. Use bottom adjusting screw;
follow same steps as above for
adjusting top latch bolt. Secure
3/32" Allen screw.
Slide bolt
clears
strike
G. Standing on inside, close door and check that top
and bottom latch bolts align and engage in top and
bottom strikes.
H. After rods are fully adjusted ensure that top and
bottom locking screws are tight.
I. Check device operation by opening and closing
door several times from inside. Check and operate
outside trim if installed.
Repeat adjustment procedure if:
J. Install end cap and center case covers.
K. Standard hex key dogging, depress
touch bar insert supplied hex key and
rotate clock wise to dog and counter
clock wise to undog.
Top latch is not held retracted
Bottom slide bolt does not clear
strike or floor.
Latches do not work properly
with outside trim
(6) 8-32 x 1/4"
P.H.F.H.U.C.M.S.
Note: "Cutouts" shown for
clarity, not required.
Note: "Cutouts" shown for
clarity, not required.
Block open door
and release top
latch bolt as shown.
Loosen top
3/32" Allen
head screw.
Check for dead lock
by attempting to push
downward on top latch
bolt (it should not push
in). If dead locked secure
by tightening locking
3/32" Allen locking screw.
If it can be pushed in
adjust rods per step
below.
Secure by tightening top locking
screw once dead lock is achieved,
ensure that point of locking screw
sits in groove of adjusting screw.

*
a2
a1
c1 c2
b
12-24 x 3/4" R.H.P.M.S.
8-32 x 1/4" P.H.F.H.U.C.M.S.
14
"LM" (LATCH MONITOR) OPTION:
"BPA" & "BPAR" (ALARM) OPTION:
FOR DIRECT WIRED SEE NEXT PAGE
Refer to additional alarm
instructions packed with
device for operation of
alarmed exit device.
SIZE A:
Will fit 48" door opening without cutting.
Can be cut to fit a 371/2" minimum door opening.
SIZE B:
Will fit 36" door opening without cutting.
Can be cut to fit a 31 1/2" minimum door opening.
SIZE C:
Will fit 36" door opening without cutting.
Can be cut to fit a 28 1/2" minimum door opening.
OPTIONS
To replace battery
remove endcap.
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
(DORMA mortise
cylinder supplied.)
To install customer
supplied cylinder, see
cylinder dogging option
at top of page.
*NOTE: Use caution when
cutting touch bar and rail to
length.
BPA: Battery powered alarm, sounds continuous
or until disarmed.
BPAR: Battery powered alarm, sounds
for 4 minutes, automatically resets.
"Alarm mode set at factory."
Red
Normally
Closed
Green
Normally
Open
Black
Common
SPDT, .5 amp
@ 28VDC max.
*NOTE: Use caution when
cutting touch bar and rail to
length. Additional hole re-
quired see step 11.
Latch monitor: Monitors movement of
bellcrank, with or without depressing
of touch bar.
Can be wired normally open or normally
closed.
a
b3
b1
b2 c
11/16" Min
Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
5/16" 1" Min.
1 1/8" Max.
to
"CD" (CYLINDER DOGGING) OPTION:
Correct In-correct
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
Useable Cams
Cylinder dogging installation
instructions & cylinder speci-
fications.
001
Std. (Yale)
C136
A02
12667-3
SC1
SC1 4200-82-2002 Std.
13-0664 or 13-0660
001
2160
Arrow
Assa
Best
Corbin
Falcon
Ilco/Unican
Lori
Sargent
Schlage
Yale
10
DORMA
Note: When using IC core
cylinders, ensure that cam
is in proper position prior
to installing the new core.
Witness
Marks

c2
d
b2 e
c1
b1
af
*
12-24 x 3/4" R.H.P.M.S.
8-32 x 1/4" T.H.P.U.C.M.S.
c
b
a
de
15
"MS" (MICRO SWITCH) OPTION:
"DWA" (DIRECT WIRED ALARM) OPTION:
"ES" (ELECTRIC LATCH RETRACTION) OPTION:
OPTIONS
(Non-polarized)
Green
White
(Polarized)
-+
Positive
Negative
Red
Black
Electrically retracts latchbolt(s)
when energized by power supply.
REQUIRES DORMA PS501 POWER SUPPLY
AND ES105 POWER TRANSFER.
PS501 Will operate (2) "ES" 9600 exit devices,
but is capable of powering (2) additional devices
by installing the optional "ES-2" card.
*NOTE: Use caution when
cutting touch bar and rail to
length. Requires additional
hole see step 11.
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
DWA
Battery Eliminator
(Standard mortise
cylinder supplied.)
Connected to outside power source.
12-24 Volt AC/DC Power Supply.
i.e. DORMA ES100 etc.,
Contact DORMA for other power
supplies available.
Refer to additional sheet
IAL9000 packed with device
for operation of alarmed
exit device.
SPDT, .5 amp
@ 28VDC max.
Green
Normally
Open
Black
Common
Red
Normally
Closed
*NOTE: Use caution when
cutting touch bar and rail to
length. Requries additional
hole see step 11.
"MS" option allows monitoring of touch
bar during normal operation, or can be
used as a signal switch for horn, light etc.
Comes standard with (2) two micro
switches. Both can be wired either
Normally Open or Normally Closed. Can
be added to device after installation.
Requires additional
hole see step 11.
Note: Normal switch position
shown, once installed normally
open and closed positions are
reversed.

16
Minimum 18 AWG
wire recommended for
24VDC inputs (red &
black) leads.
* For 24VDC inputs only (red & black wires).
Note: Wire run is from supply to device
and back to the supply.
WIRE 18AWG 16AWG 14AWG 12AWG
FEET 25 50 75 100
Maximum Wire Length From Power Supply To
Device & Back To Supply In Feet x Wire Gage/Size
BLACK: (-) 24VDC IN
RED: (+) 24VDC IN
WHITE: AUTHORIZED EGRESS/AUTO RESET
ORANGE: BYPASS/RE-ARM
GREY: DPS N/C
VIOLET: ALARM RELAY COMMON
GREEN: RED OUTPUT EMITTER
BROWN: RED OUTPUT COLLECTOR
BLUE: GREEN OUTPUT EMITTER
YELLOW: GREEN OUTPUT COLLECTOR
PINK: ALARM RELAY N/C
TAN: ALARM RELAY N/O
OPTIONS
"DE" (DELAYED EGRESS) OPTION:
DE9600
SIZE AA:
Will fit 48" door opening without cutting.
Can be cut to fit a 39 1/2" minimum door opening.
SIZE BB:
Will fit 36" door opening without cutting.
Can be cut to fit a 32" minimum door opening.
REQUIRES DORMA
ES-100 24 VDC POWER SUPPLY.
One supply per device unless the
optional ES101 Time Delay is used
to sequence the arming of the two
devices.
Easily accessible slide in and out electronics.
Meets UL & ANSI/BHMA requirements.
Note: Refer to DE9000 Series Installation Instructions for addtional instructions for installation and operation
of the "Delayed Egress" exit device.
NOTE: Some CA Codes may require
different verbiage; check local code re-
quirements prior to installing decal.
85 Decibel Alarm - Standard
LED Status Indicator - Standard
Nuisance Alarm - Standard
Key Switch Control - Standard
Remote Authorized Egress - Standard
Remote Re-Arm - Standard
Remote Bypass - Standard
Door Position Input - Standard, DIP Switch Setting
Auto Reset or Manual Reset, DIP Switch Setting
Auto - Standard (Manual - in CA)
Additional Form "C" Relays For Optional Horn etc.
(Rated 1 amp @ 30 vdc)
DORMA ES105
(Power Transfer
"Required")
Monitoring
Outputs
Control Inputs
(12) Wire Connection
Bundle 22" in length.
DPS Grey
Black

WOOD DOOR PREP
SEE TEMPLATES FOR ACTUAL PRODUCT ONLINE
AT www.dorma-usa.com
1 3/4" Min.
2 3/8" Std.
C
L
C
L
2 3/4" Min.
3 3/8" Std. 1 1/2"
1/4"
3/8"
5/8"
4"
1"
1 7/16" Min. Top & Bottom
7/8" to Center Line of Routing
MINIMUM
BLOCKING
1" C
LExit Device
Minimum
Backset 2 3/8"
Standard
Backset 2 3/4"
C
LExit Device
40 5/16"
Above Finished
Floor
1/4" Undercut
1 3/4" Door
2 1/4" Door INSIDE FACE
LHR SHOWN
RHR OPPOSITE
1/4"
1 1/2"
2 3/4" MIN.
3 3/8" STD.
2 1/2" MIN.
6 1/2"
NOT TO SCALE
METAL EDGE GUARD MAY
BE REQUIRED FOR FIRE RATED DOORS
17

RETROFIT FROM EXISTING 5100 TO NEW 9600 MODEL
DO NOT SCALE
Outside face Inside face
Existing
Holes Existing
Holes
Existing
cutout 3/8"
3/8"
Inside face only
additional cutting
required.
Inside face only
additional cutting
required.
Existing
cutout
Existing horizontal ref. line
LHR
Existing vertical ref. line
(Center line of chassis)
When using trim
with outside cylinder.
Outside face only.
1 1/2"
max.
1 3/4"
11/16" 1" Dia. max. thru
door for spindle
18
NOTE: Requires
new top and bottom
rod assemblies.
Additional installation instructions:
Use existing latch and chassis location. Note: new "Z" trim will be required if trim is used.
Replace existing rod assemblies with new design. Follow instruction for installing new
9600 series device.
Install chassis assembly to door, install end cap bracket to door, hold touch bar and rail
assembly in position aligning screw holes in rail with mounting screw location of chassis,
mark a line on rear of rail where front edge of end cap bracket is then cut touch bar and
rail assembly to length.
Install touch bar and rail to door then install all covers.

METAL EDGE GUARD FOR FIRE RATED DOORS
19
NOTE:
Fire door application may require metal edge guard. See proper device and
trim templates for addtional metal edge guard and hole preparation.
Over all
door
height
Horizontal
ref. line
C
L
C
L
7/32" Dia. Hole
(2) places
1 3/4"
1 3/4"
1 5/8"
2 3/4"
5/8"
2"
Half distance
to device
center line
2"
RHR shown
LHR opposite
7/8"
7/8"
1 5/8"
1"
1/4"
7/16"
1 7/16"
1 1/8"
NO.21 drill
x 10-32 tap
C
L
1 1/4" 3/4"
Double
wall
thickness
Strap for
latch bracket
top and bottom.
May be required
on both sides of
latch on some
applications.
C
L
Do not scale
Cylinder
only
Cylinder
& trim
Active
trim
Active
trim &
cylinder
C
L
3/8"
LHR shown
RHR opposite