Dräger PAS Colt Series User manual

PAS® is a registered trademark of Dräger 3352428 (A3-D-P) 1 / 2
3352428
© Dräger Safety UK Limited
Edition 12 – February 2022
Subject to alteration
Draeger Safety UK Limited
Ullswater Close Tel [phone]
Blyth, NE24 4RG Fax [phone]
United Kingdom www.draeger.com
PAS® Colt series
Escape SCBA respiratory protection equipment Instructions for use
i
1 For your safety
1.1 General safety statements
● Before using this product, carefully read the Instructions for Use.
● Strictly follow the Instructions for Use. The user must fully understand
and strictly observe the instructions. Use the product only for the
purposes specified in the Intended Use section of this document.
● Do not dispose of the Instructions for Use. Ensure that they are
retained and appropriately used by the product user.
● Only fully trained and competent users are permitted to use this
product.
● Comply with all local and national rules and regulations associated
with this product.
● Only trained and competent personnel are permitted to inspect, repair
and service the product. Dräger recommends a Dräger service
contract for all maintenance activities and that all repairs are carried
out by Dräger.
● Properly trained service personnel must inspect and service this
product as detailed in the maintenance section of this document.
● Use only genuine Dräger spare parts and accessories, or the proper
functioning of the product may be impaired.
● Do not use a faulty or incomplete product, and do not modify the
product.
● Notify Dräger in the event of any component fault or failure.
● Before occupational use of this respirator a written respiratory
protection program must be implemented meeting all the local
government requirements. In the United States employers must
comply with OSHA 29 CFR 1910.134 which includes medical
evaluation, training, and fit testing.
1.2 Definitions of alert icons
Alert icons are used in this document to provide and highlight text that
requires a greater awareness by the user. A definition of the meaning of
each icon is as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could
result in physical injury or damage to the product or environment. It may
also be used to alert against unsafe practices.
NOTICE
Indicates additional information on how to use the product.
2 Description
2.1 Product overview
This variant of the Dräger PAS® Colt Series provides respiratory protection
for escaping from a contaminated environment using breathing air from the
air cylinder (self-contained breathing apparatus – SCBA).
The features of the equipment are:
● The carrying system is a bandolier shoulder harness and waist belt.
● The lung demand regulator (LDR) has a reset button (Fig 1, Item 1)
that switches off the air flow through the regulator, and a purge
button (Fig 1, Item 2) that can be used vent the pneumatic system. The
holder (Fig 2, Item 1) provides a stowage point to protect the regulator
coupling and O-ring against damage when it is not fitted in the face
mask.
● The first-stage regulator (Fig 2, Item 2) has an anti-vibration strap fitted
that is use to prevent loosening of the connector hand wheel.
● The hip-mounted cylinder holster has a drop-down facility that can
assist wearer movement by making the cylinder and holster more
manoeuvrable (in a confined space for example).
● The remaining pressure in the air cylinder is shown on a contents
indicator on the cylinder.
● A thigh strap is available as an accessory.
2.2 Intended use
When this product is used with an approved face mask and air cylinder, it
provides the wearer with respiratory protection for escaping from
contaminated or oxygen-deficient conditions. It is intended for use in
applications where a high level of respiratory protection is required,
including IDLH (immediately dangerous to life and health) atmospheres.
The air cylinder, face mask and other accessories used with this product
must be certified Dräger components, assembled in an approved
configuration; otherwise the operation of the device may be impaired. It is
essential that flushing and non-flushing face masks and lung demand
regulators should not be mixed (i.e. only a flushing-type face mask should
be used with a flushing-type lung demand regulator). Contact Dräger for
further information.
2.3 Limitations on use
This product is not approved for use in CBRN applications.
2.4 Approvals
The PAS® Colt Series of escape respiratory protection equipment
conforms to the requirements of NIOSH. This product is approved for use
as a self-contained escape respirator, and must only be used in
conjunction with compressed-air cylinders approved by NIOSH.
3 Use
WARNING
The time required to allow the wearer to escape to a safe area must be
within the capacity (volume) of the cylinder selected, taking into account
the breathing rate of the wearer. When selecting the type and duration of
escape equipment it is essential to consider the potential hazards and
probable escape routes.
The cylinder air quality shall meet the requirements for breathing air
according to CGA G-7.1 Grade D or higher quality.
3.1 Preparation for use
3.1.1 Visual inspection
Carry out a visual inspection, checking the full breathing apparatus
including all component parts and accessories. Check that the equipment
is clean and undamaged, paying particular attention to pneumatic
components, hoses and connectors. Typical signs of damage that may
affect the operation of the breathing apparatus include impact, abrasion,
cutting, corrosion and discoloration. Report damage to service personnel
and do not use the apparatus until faults are rectified.
3.1.2 Fitting the cylinder
1. Ensure that the cylinder is fully charged, with the pointer of the cylinder
pressure indicator inside the green area.
2. Check that the threads of the valve port and the regulator hand wheel
are undamaged, and the O-ring is in position and undamaged.
3. Fully insert the cylinder into the carrying holster.
CAUTION
To prevent damage, ensure that the cylinder remains clear of the hand
wheel of the first-stage regulator while inserting the cylinder.
4. Align the cylinder with the regulator and tighten the hand wheel hand
tight (Fig 3).
5. Pull the anti-vibration strap over the top of the cylinder valve (Fig 4).
3.1.3 Functional testing
WARNING
If the breathing apparatus fails to meet any of the standards or
parameters described in the functional tests, or if an immediate leak is
evident, there is a system fault. Report the fault to trained service
personnel or contact Dräger. Do not use the breathing apparatus until the
fault condition is rectified.
Leak test
1. Ensure that the pointer of the cylinder pressure indicator is inside the
green area.
2. Press the reset button (Fig 1, Item 1) of the lung demand regulator to
switch off the positive pressure.
3. Open the cylinder valve slowly, but fully, to pressurize the system and
then close the valve. There should be no audible leak. If there is any
leak, investigate and repair the leak before use. If necessary, use a
soapy solution to locate the leak.
4. Press the purge button (Fig 1, Item 2) to vent the system.
5. Press the reset button (Fig 1, Item 1) to switch off the positive
pressure.
3.1.4 Putting on the PAS® Colt (ready position)
Refer also to Fig 2 which shows the PAS® Colt worn in the ready position.
1. Ensure that the pointer of the cylinder pressure indicator is inside the
green area.
2. Open the waist belt buckle and fully extend the waist and shoulder
strap.
3. Place the left arm through the shoulder harness, taking the harness
over the head and on to the right shoulder, positioning the strap
diagonally across the body with the cylinder positioned against the left
hip.
4. Loop the waist belt around the waist and fasten the buckle – do not
tighten.
5. Grip the cylinder valve with the left hand and lift until the waist belt is in
line with the waist. Then tighten the waist belt strap until the equipment
is secure and comfortable on the waist. Pull down to adjust the
shoulder strap.
6. Inspect the face mask as defined in the relevant Instructions for Use.
7. Check that the face mask port and the regulator O-ring are clean and
undamaged.
8. Remove the lung demand regulator from the holder and press it into
the port of the face mask until it latches in position. Check the
attachment by gently attempting to pull the coupling apart.
9. Put the neck strap of the face mask over the head, and then insert the
neck strap stud into the hole in the centre strap of the head harness.
3.2 During use
3.2.1 Putting on the face mask and escape procedure
WARNING
Correct fit of the face mask can only be achieved if the complete face mask
seal makes contact with skin. Head hair, facial hair (including beard stubble
and sideburns), earrings, other facial piercings and normal spectacles will
interfere with the face mask seal and are not permitted in the sealing area.
Additionally, head hair that could affect the face mask fit (buns, pony-tails,
hairpieces, etc.) is not permitted.
NOTICE
Refer also to the face mask Instructions for Use.
1. Press the reset button (Fig 1, Item 1) of the lung demand regulator to
switch off the positive pressure.
2. Open the cylinder valve (counterclockwise) slowly, but fully, to
pressurize the system.
NOTICE
After storage at temperatures below 32 °F (0 °C) leakage may be observed
when the cylinder valve is initially opened due to ice formation.
► If leakage is observed from the lung demand regulator: Press the front
button (Fig 1, Item 3) to allow a rush of air to pass through the lung
demand regulator and then quickly press the reset button (Fig 1, Item
1) to switch off the positive pressure. Resume normal operation.
► In the event that leakage still occurs, remove the breathing apparatus
from service and report the fault to trained service personnel or
contact Dräger.
3. Detach the neck strap stud from the center strap of the head harness.
4. Spread the head harness (Fig 5). Place the chin into the chin cup of
the face mask and pull the harness over the head locating the harness
center plate on back of the head.
5. Referring to Fig 6, tighten both lower (1) and then upper straps (2)
evenly towards back of the head. If necessary, tighten the center
strap (3). The wearer’s first inhalation after achieving a face seal will
automatically switch on the air supply into the face mask.
WARNING
The duration of the cylinder air begins from the time of the first-breath
activation of the lung demand regulator.
Dräger strongly advise against using the purge button (Fig 1, Item 2) or
the front button (Fig 1, Item 3) during an escape. Using either button
would use air from the cylinder and reduce the time available for escape.
6. Immediately leave the hazardous area by the shortest and safest
escape route.
The wearer must be in a safe area before the air cylinder is empty. When
in a safe area, remove the lung demand regulator from the face mask if
necessary and continue to breathe normally.
3.2.2 Drop-down cylinder holster
● To release the drop-down cylinder holster:
a. Hold the cylinder valve with the left hand and, with the right hand,
press and hold the red button to open the locking
mechanism (Fig 7).
b. Lift the cylinder and holster clear of the locking mechanism and
then release the red button (Fig 8).
c. Lower the cylinder until it is supported by the harness
straps (Fig 9). The holster is held by two harness straps, one fixed
and one adjustable.
d. Hold the cylinder valve to move the cylinder and holster as
required.
● To reconnect the drop-down cylinder holster, align and press the roller
on the holster into the locking mechanism.
3629
1
1
2 3
3690
2
1
2
3630
3
3631
4
3625
5
3626
6
2
1
3
'
3000 PSI
EMPTY FUL
14
1234
USE
NO
OIL
3632
7
'
3000 PSI
EMPTY FUL
14
1234
USE
NO
OIL
3633
8
'
3000PSI
EMPTY FUL
14
1234
USE
NO
OIL
3634
9

Molykote® is a registered trademark of DDP Specialty Electronic Materials US 9, LLC. 3352428 (A3-D-P) 2 / 2
PAS® Colt series
Escape SCBA respiratory protection equipment Instructions for use
i
3.3 After use
WARNING
Do not remove the equipment until in safe area, clear of hazard.
CAUTION
Do not drop or throw down equipment as damage could occur.
1. Loosen the face mask straps. As the seal between the face mask and
the face is broken, press the reset button (Fig 1, Item 1) to switch off
the positive pressure.
2. Remove the face mask and fully extend all of the straps of the head
harness.
3. Close the cylinder valve.
4. Press the purge button (Fig 1, Item 2) to fully vent the system.
5. Remove the lung demand regulator from the face mask and stow it in
the holder (Fig 2, Item 1).
6. Unbuckle the waist belt, lift the shoulder strap buckle to loosen the
harness and then remove the equipment.
7. Carry out the after use maintenance tasks in the maintenance
table (see Section 5.1).
4 Troubleshooting
The troubleshooting guide shows fault diagnosis and repair information
applicable to breathing apparatus users. Further troubleshooting and
repair information is available in Instructions for Use supplied with
associated equipment (e.g. face mask).
Contact service personnel or Dräger when the remedy information
indicates a service task, or if the symptom remains after all remedy actions
have been attempted.
5 Maintenance
5.1 Maintenance table
Service and test the breathing apparatus, including out-of-use apparatus,
in accordance with the maintenance table. Record all service details and
testing. Refer also to the Instructions for Use for the lung demand
regulator, face mask and other associated equipment.
Additional inspection and testing may be required in the country of use to
ensure compliance with national regulations.
Daily check – If the PAS® Colt is held in a ready-for-use condition, check
daily that the pointer of the cylinder pressure indicator is inside the green
area. Charge the cylinder if it is in the red area (see Section 5.2.2).
Symptom Fault Remedy
High-pressure air leak or
failed leak test
Loose or dirty connector Disconnect, clean and
reconnect couplings and
retest
Faulty hose or component Substitute user
replaceable accessories
and retest
Air leak from lung demand
regulator
Ice particles on sealing
elements
Press the front button
(Fig 1, Item 3) to allow a
rush of air to pass through
the lung demand regulator
and then quickly press the
reset button (Fig 1 Item 1)
to switch off the positive
pressure.
Air leak from medium-
pressure hose connection
at the first-stage regulator
(safety relief valve)
Faulty O-ring, retainer,
spring or first-stage
regulator
Service task
High or low medium
pressure
First-stage regulator fault Service task
Component/
System Task
Before
Use
After
use
Every
month
Every
year
Every
10
years
Complete
apparatus
Visual inspection (see
Note 1 and Section 3.1.1)
Notes
ODräger recommendations
1. Clean the equipment if it is dirty. If it the equipment has been exposed
to contaminants, disinfect any components that come into direct and
prolonged contact with the skin.
O O O
Functional testing
(see Section 3.1.3)
O O
Breathing cycle and static
tests (see Note 2)
O
Lung
demand
regulator
Check push-in type
connectors for lubricant
(see Note 3)
O
First-stage
regulator
Medium-pressure check
(see Note 2)
O
Inspect the sintered filter
(see Note 2 and Note 4)
O
Inspect the high-pressure
connector O-ring (see
Note 2 and Note 5)
O
Overhaul. Contact Dräger
for the Repair Exchange
(REX) service (see
Note 6)
O
Cylinder Charge cylinder to correct
working pressure (see
Section 5.2.2)
O
Check charged pressure
(stored cylinders only)
O
Check test date of cylinder
(carbon composite
cylinders over 15 years
old must be retired)
O
Recertification According to national
regulations in the country of use
Cylinder
valve
Overhaul At the time of cylinder
recertification
5.2 Maintenance tasks
5.2.1 Removing the cylinder
WARNING
High-pressure air release may cause injury to the user or other personnel
near the breathing apparatus. Close the cylinder valve and fully vent the
system before attempting to disconnect an air cylinder.
1. Close the cylinder valve and press the purge button (Fig 1, Item 2) to
fully vent the system.
2. Remove the anti-vibration strap from the cylinder valve (Fig 4).
3. Disconnect the cylinder valve from the first-stage regulator.
4. Carefully remove the cylinder from the holster. To prevent damage,
ensure that the hand wheel of the first-stage regulator remains clear of
the cylinder.
5.2.2 Air cylinder charging
WARNING
Air quality for compressed-air cylinders must conform to the minimum
grade requirements for Type 1 gaseous air as defined in CGA (Commodity
Specification for Air) G-7.1 Grade D or higher quality.
If the breathing air moisture content exceeds recommended levels, ice
particles can form, reducing or blocking airflow. Water content of the
breathing air in any container must be checked.
● Refer also to the instructions supplied with the cylinder and the
charging unit for recharging the cylinder.
● Only charge compressed-air cylinders which:
○ Conform to national standards.
○ Feature the original manufacturer’s test date and test mark.
○ Have not exceeded the test date indicated on the cylinder by the
last testing station.
○ Are not damaged.
● To prevent ingress of moisture into the cylinder, ensure that the
cylinder valve remains closed until connected to the charging unit.
● Recharge to the rated working pressure of the cylinder. Dräger
recommend a charge rate of 300 psi/minute. Rapid charging will
increase the temperature resulting in an incomplete charge. Recheck
at ambient temperature and top up the charge if required.
● To prevent overcharging of the cylinder, Dräger recommend using a
pressure-limiting device on the charging compressor.
5.3 Cleaning and disinfecting
CAUTION
Trapped water and ice inside the pneumatic system (such as the lung
demand valve) may impair the operation of the breathing apparatus.
► Prevent any liquid from entering the pneumatic system, and
thoroughly dry the breathing apparatus after cleaning and disinfecting.
Using cleaning and disinfecting methods not described in this section may
damage the equipment.
► Do not exceed 140 °F (60 °C) for drying, and remove components
from the drying facility immediately when dry. Drying time in a heated
dryer must not exceed 30 minutes.
► Do not immerse pneumatic or electronic components in cleaning
solutions or water.
For information about suitable cleaning and disinfecting agents
and their specifications refer to document 9100081 on
www.draeger.com/IFU.
Refer also to the instructions for use for the lung demand valve, face mask,
and other associated equipment.
● Use only clean lint-free cloths.
1. Clean the breathing apparatus manually using a cloth moistened with
cleaning solution to remove excess dirt.
2. Apply disinfecting solution to all internal and external surfaces.
3. Rinse all components thoroughly with clean water to remove all
cleaning and disinfecting agents.
4. Dry all components using a dry cloth, in a heated dryer or in air.
5. Contact service personnel or Dräger if disassembly of pneumatic or
electronic components is required.
6 Storage
Store the equipment between 5 °F and 77 °F (-15 °C and +25 °C). Ensure
that the environment is dry, free from dust and dirt, and does not subject
the equipment to wear or damage due to abrasion. Do not store the
equipment in direct sunlight. Note also the following:
● Extend the shoulder strap, the waist belt and the head harness straps
of the face mask.
● For storage, place the face mask in a protective bag (contact Dräger
for supply of a suitable bag).
● Route rubber hoses in such a way that the bend radius is not too acute
and the hose is not stretched, compressed or twisted.
2. These maintenance tasks may only be carried out by Dräger or trained
service personnel. Details of the tests are contained in the Technical
Manual which is issued to service personnel that have attended a
relevant Dräger maintenance course.
3. As a guide, lubricant should be felt on the fingers but not seen. If
relubrication is required, lightly apply Molykote®111 (other lubricants
are not tested and may damage the equipment).
4. Replace the sintered filter if a drop in first-stage regulator performance
is observed during a flow check or if it is visibly damaged.
5. Replace the high-pressure connector O-ring if it is found to leak during
functional testing or if the O-ring is visibly damaged.
6. Where the breathing apparatus is subjected to a high level of use (in
training establishments etc.), reduce the overhaul period for the first-
stage regulator. In these circumstances, Dräger recommend that the
overhaul frequency should be less than 5,000 applications of use. An
application of use is defined as a single use of the fully assembled
breathing apparatus, where the user breathes from the air cylinder. It
does not include system pressurization for pre-operational checks.
● Fix the apparatus securely to any raised mounting point to prevent it
from falling.
7 NIOSH Cautions and limitations
I – Contains electrical parts that may cause an ignition in flammable or
explosive atmospheres.
J – Failure to properly use and maintain this product could result in injury
or death.
M– All approved respirators shall be selected, fitted, used, and maintained
in accordance with MSHA, OSHA, and other applicable regulations.
N – Never substitute, modify, add, or omit parts. Use only exact
replacement parts in the configuration as specified by the
manufacturer.
O– Refer to User’s Instructions and/or maintenance manuals for
information on use and maintenance of these respirators.
S – Special or critical user’s instructions and/or specific use limitations
apply. Refer to User’s Instructions before donning.
7.1 S – Special or critical user’s instructions
Approved for use at temperatures above -25 °F (-31.7 °C).
8 Disposal
When required, dispose of the PAS® Colt in accordance with national or
local regulations for waste disposal.
9 Technical data
● High pressure connection: up to 3000 psi, connection to CGA 346.
● Lung demand regulator to face mask connection: push-in connector.
● Compressed-air cylinder: cylinders are available in aluminium or
composite materials (contact Dräger for full details). Cylinders from
Dräger are supplied fully charged.
10 Contact details
Any issues with the equipment, including damage, malfunction, or failure
of the breathing apparatus that may present a hazard to the user should be
reported to Dräger US Customer Service – Phone [phone].
Contact with the certification organization may be reached at: NIOSH,
NPPTL – Phone [phone]