Dräger X-plore 9500 User manual

X-plore 9500
Airline belt manifold Instructions for Use
i
3363103 (A3-D-P)
3363103
© Dräger Safety UK Limited
Edition 13 – August 2019 (Edition 01 – August 2014)
Subject to alteration
Draeger Safety UK Limited
Ullswater Close Tel [phone]
Blyth, NE24 4RG Fax [phone]
United Kingdom www.draeger.com
1 For your safety
1.1 General safety statements
●Before using this product, carefully read the Instructions for Use.
●Strictly follow the Instructions for Use. The user must fully understand
and strictly observe the instructions. Use the product only for the
purposes specified in the Intended Use section of this document.
●Do not dispose of the Instructions for Use. Ensure that they are
retained and appropriately used by the product user.
●Only fully trained and competent users are permitted to use this
product.
●Comply with all local and national rules and regulations associated
with this product.
●Only trained and competent personnel are permitted to inspect, repair
and service the product. Dräger recommend a Dräger service contract
for all maintenance activities and that all repairs are carried out by
Dräger.
●Properly trained service personnel must inspect and service this
product as detailed in the Maintenance section of this document.
●Use only genuine Dräger spare parts and accessories, or the proper
functioning of the product may be impaired.
●Do not use a faulty or incomplete product, and do not modify the
product.
●Notify Dräger in the event of any component fault or failure.
1.2 Definitions of alert icons
Alert icons are used in this document to provide and highlight text that
requires a greater awareness by the user. A definition of the meaning of
each icon is as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could
result in physical injury or damage to the product or environment. It may
also be used to alert against unsafe practices.
NOTICE
Indicates additional information on how to use the product.
2 Description
2.1 Product overview
The Dräger X-plore 9500 (Fig A) is a belt mounted manifold that is used to
connect an external breathing air supply (an airline) to a mask. The
manifold has an input connector (4) to connect the airline, and has an
output at a mask adaptor (1) to connect the mask.
During use, a pressure reducer inside the manifold supplies a continuous
flow of air from the airline to the mask. This air flow is within the safe limits
required at the mask. An excess flow valve inside the mask adaptor
releases excess air continuously during use to maintain the correct air
pressure inside the mask. The pressure reducer has an adjustable flow
control valve (2) which allows the wearer to adjust the air flow within preset
limits.
The whistle (3) is a low input pressure warning device. The whistle sounds
during use to alert the wearer if the breathing air supply falls below the
pressure required to provide adequate breathing air.
The X-plore 9500 is used with a compatible Dräger face mask from the
FPS 7000, X-plore 6000 or Panorama Nova series of masks (the Dräger
X-plore 6300 mask is shown). The compatible Dräger masks are classified
as Class 4B according to EN 14594:2018. For a full description of the
mask see the Instructions for Use supplied with the product.
Radio-frequency identification (RFID) is an option available for this product
to allow electronic asset management and tracking using a radio-
frequency reader. When fitted, the passive RFID tag is positioned inside
the manifold casing.
2.1.1 Breathing air supply
The breathing air supply (airline supply) is an external source of breathing
air from an air cylinder or compressor arrangement capable of supplying
the specified air quality, pressure and flow rates (see Section 3.1 for
details).
2.2 Intended use
The X-plore 9500 is intended for use with approved Dräger compressed
airline breathing equipment to provide respiratory protection against the
effects of harmful substances. The equipment is intended to be used as an
airline respirator at a work area.
The compressed airline breathing equipment and other accessories used
with this product must be certified Dräger components, assembled in an
approved configuration; otherwise the operation of the device may be
impaired. Contact Dräger for further information.
Use in potentially explosive atmospheres
The X-plore 9500 is type tested as suitable for use in potentially explosive
atmospheres. Electronic sub-assemblies are ATEX certified. The
combinations are suitable for use in hazardous areas up to and including
zone 0 and zone 20. The product temperature class is T6 unless a passive
RFID tag is fitted in which case the temperature class is T4. The
combinations can be used in atmospheres containing gases of the gas
explosion group IIB.
The air supply must be located:
●In zone 1 if flammable gasses of class IIA are present.
●In zone 2 if flammable gasses of classes IIA, IIB, or IIC are present.
There is no restriction for use in areas containing flammable dust.
2.3 Limitations on use
This product is not approved for use in CBRN (chemical, biological,
radiological and nuclear) applications.
2.4 Approvals
The European standards, guidelines, and directives according to which
this product is approved are specified in the declaration of conformity (see
www.draeger.com/product-certificates).
PED important note: The X-plore 9500 is designed for use with airline
breathing-air supply systems only and is classified as safe and suitable for
use under the PED regulations – category SEP (Sound Engineering
Practice). The equipment cannot be certified to PED regulations.
2.5 Marking and symbols
The product type is indicated on the label on the manifold casing, and the
product serial number is marked on the body of the manifold.
Marking on the air supply hose indicates that the hose is heat resistant (H)
and/or antistatic (S).
3 Use
3.1 Breathing air supply
WARNING
The quality of the air supply shall meet the requirements for breathing air
according to EN 12021 in EU countries, or AS/NZS 1715:2009 in Australia
and New Zealand. Do not use oxygen or oxygen-enriched air. The
moisture content of breathing air should be controlled within the specified
limits in the standard to avoid freezing the equipment.
Carry out a risk assessment of the workplace to ensure that it is not
possible to connect to any air supply other than breathable air (e.g.
Nitrox).
WARNING
Adequate protection may not be provided by the equipment in certain
highly toxic atmospheres.
The user must ensure that the capacity of the air supply system is
sufficient for every user connected to it. The user must also ensure that
they can retreat safely if the supply from the airline fails.
Use a breathing air cylinder arrangement with a pressure reducer, or a
fixed or mobile compressor with a suitable filtration and air heating or
cooling system. Ensure that the air supply meets the air quality
requirements, and complies with the following pressure and flow
requirements:
●Input pressure 3.3 to 10 bar
●Input flow 350 to 1200 litres/minute
The equipment can be safely operated with an input pressure as low as
3.0 bar at the manifold input connector. If the pressure at the manifold falls
below 3.3 bar there could be a small inaudible airflow from the whistle.
The maximum number of users that can be connected simultaneously to
Dräger breathing air supply equipment is specified in the supply equipment
Instructions for Use.
It must be possible to move the air supply around a hazardous area if using
a breathing air cylinder arrangement. Conductive floors are mandatory in
zone 1 and zone 21 if flammable dusts with a minimum ignition energy of
less than 10 mJ are present.
3.1.1 Compressed air supply hose
●Ensure that the airline coupling is compatible with the product input
coupling. The standard input coupling is a Rectus 96 Series or CEJN-
type male quick coupling (other couplings are available from Dräger).
●The maximum working pressure of the Dräger compressed air supply
hose is 30 bar.
●Ensure that supply hoses with a total length greater than 50 m have an
appropriate earth connection.
EU countries
When using Dräger approved hose: a maximum of 100 m of hose may be
used, and no more than four individual hoses (a maximum of five hose
connections) are permitted in the airline.
Australia and New Zealand
Approved hoses must be used for the AS/NZS approval standard to be
valid. Hoses from 5 to 30 m or coupled to 90 m may be used.
3.1.2 Compressed air supply hose pressure drop
Using extension hoses causes a pressure drop between the breathing air
supply and the manifold. The pressure from the breathing air supply must
therefore be increased accordingly to compensate for any pressure drop
due to the length of hose used. The table below shows the pressure
required at the breathing air supply to ensure that the minimum pressure
of 3.3 bar is available at the manifold input connector.
This table is only applicable when using Dräger approved hose. When
using hose from any other manufacturer, the minimum input pressure of
3.3 bar must be supplied at the manifold input connector.
3.2 Preparation for use
3.2.1 Preparing the product
The manifold can be worn on the left or right side. To swap sides, loosen
the belt, remove the backplate if fitted and rotate the manifold (Fig B).
When reassembling, ensure that the lip of the whistle cover sits under the
rib in the manifold bracket (Fig C). Ensure that the position of the manifold
on the waist allows full head movement without pulling the hose, and that
the hose will not present a snag hazard.
1. Carry out a visual inspection (see Section 5.2).
2. Put on the belt and adjust as necessary. Ensure that the X-plore 9500
is fitted tightly against the body.
3. Connect the mask adaptor to the mask (Fig D).
WARNING
Correct fit of a mask can only be achieved if the complete mask seal
makes contact with skin. Head hair, facial hair (including beard stubble
and sideburns), earrings, other facial piercings and normal spectacles will
interfere with the mask seal and are not permitted in the sealing area.
Additionally, head hair that could affect the face mask fit (buns, pony-tails,
hairpieces, etc.) is not permitted.
4. Set the control knob to the minimum flow position (Fig F).
5. Connect the airline supply to the input coupling (Fig E). The whistle will
sound briefly as the pressure increases.
6. Ensure that the pneumatic hoses are not kinked or compressed by
clothing or equipment.
7. Put on the mask (see the Instructions for Use supplied with the mask).
8. Take several deep breaths to ensure that sufficient air is available and
then breathe normally.
Hose length in
metres
Pressure in bar Hose length in
metres
Pressure in bar
1–10 3.8 51–60 6.3
11–20 4.3 61–70 6.8
21–30 4.8 71–80 7.3
31–40 5.3 81–90 7.8
41–50 5.8 91–100 8.3
A
5154
1
3
4
2
B
5155
C
5156
D
4444
E
5157

X-plore 9500
Airline belt manifold Instructions for Use
i
3363103 (A3-D-P)
3.3 During use
NOTICE
The excess flow valve in the mask adaptor releases air continuously during
use to maintain the correct air pressure inside the mask. This is normal
operation for the X-plore 9500.
Where hearing protection or sound attenuation communications
equipment is used, consider the reduction in audibility of the whistle.
Flow control valve: Set the control knob to the minimum flow position at
the start of the task (Fig F). Use the knob to adjust the air flow as necessary
to suit your work intensity.
Whistle: If the whistle sounds, immediately cease the work activity and
leave the hazardous area by the shortest and safest route. Do not
disconnect the airline supply from the manifold. Remove the mask as soon
as it is safe to do so.
3.3.1 In potentially explosive atmospheres
WARNING
Do not use or store the equipment near processes that produce a charge.
Do not use the equipment unless conductive parts of the equipment have
an appropriate earth connection via the wearer.
Do no use materials in combination with the equipment that influence the
properties of the product.
3.4 After use
WARNING
Do not remove the equipment until you are in a safe breathing
environment.
1. Remove the mask (see the Instructions for Use supplied with the
mask).
2. Disconnect the airline supply from the input coupling if connected.
3. Disconnect the mask adaptor from the mask.
4. Open the waist belt buckle and remove the equipment.
5. Carry out the after use maintenance tasks in the maintenance table
(see Section 5.1).
4 Troubleshooting
The table shows fault diagnosis and repair information for product users.
Further troubleshooting information is available in Instructions for Use
supplied with associated equipment (e.g. the mask or air supply
equipment).
Contact service personnel or Dräger if the symptom remains after the
remedy actions have been attempted.
5 Maintenance
5.1 Maintenance table
Dräger recommend that regular inspection, testing and servicing of the
breathing equipment is carried out in accordance with the table below. The
table applies also to out-of-use (stored) equipment. Record all
maintenance in the equipment log book. See also the maintenance
information for all equipment used (mask, etc.). Additional inspection and
testing may be required in the country of use to ensure compliance with
national regulations.
5.2 Visual inspection
Carry out a visual inspection, checking the full breathing equipment
including all component parts and accessories. Check that the equipment
is clean and undamaged, paying particular attention to pneumatic
components, hoses and connectors. Typical signs of damage that may
affect the operation of the breathing equipment include impact, abrasion,
cutting, corrosion and discoloration. Report damage to service personnel
and do not use the equipment until faults are rectified.
5.3 Cleaning and disinfecting
CAUTION
Do not exceed 60 °C for drying, and remove components from the drying
facility immediately when dry. Drying time in a heated dryer must not
exceed 30 minutes.
Do not immerse pneumatic or electronic components in cleaning solutions
or water. Contact Dräger for information about additional cleaning methods
for heavily soiled parts if required.
If water is trapped and then freezes inside the pneumatic system of the
breathing equipment, operation will be impaired. Prevent any liquid from
entering, and thoroughly dry the breathing equipment after cleaning to
prevent this from occurring.
Always clean Dräger X-plore equipment in a well ventilated room or
outdoors. There may be deposits of harmful substances in parts of the
equipment.
For information about suitable cleaning and disinfecting agents
and their specifications refer to document 9100081 on
www.draeger.com/IFU.
Refer also to the instructions for use for the mask and other associated
equipment.
●Use only clean lint-free cloths
1. Clean the breathing apparatus manually using a cloth moistened with
cleaning solution to remove excess dirt.
○Disassemble and clean the parts separately if required. Fig G
shows the parts disassembled and Fig H shows the belt routing
through the buckle during re-assembly to ensure that the belt can
be tightened.
2. Apply disinfecting solution to all internal and external surfaces.
3. Rinse all components thoroughly with clean water to remove all
cleaning and disinfecting agents.
4. Dry all components using a dry cloth, in a heated dryer or in air.
5. Contact service personnel or Dräger if disassembly of pneumatic or
electronic components is required.
6 Storage
Ensure that the storage environment is dry, free from dust and dirt, and
does not subject the equipment to wear or damage due to abrasion. Do not
store the equipment in direct sunlight. Route hoses in such a way that the
bend radius is not too acute and the hose is not stretched, compressed or
twisted.
See the storage temperature ranges in the technical data (Section 8).
7 Disposal
The product life is 10 years from the first use. When required, dispose of
the product in accordance with national or local regulations for waste
disposal.
8 Technical data
Weight (manifold and belt) < 0.5 kg
Belt size (standard belt) 38 mm x 750–1450 mm
Belt size (large belt) 38 mm x 750–1950 mm
Mask adaptor Rd 40 thread
Whistle volume >90 dB(A)
Input pressure 2.8 to 10 bar
Input flow 350 to 1200 litres/minute
Operating temperature -10 to +60 °C
Storage temperature -15 to +40 °C
Symptom Fault Remedy
Air leak Loose or dirty
connector
Disconnect, clean and
reconnect couplings and
retest
Faulty hose or
component
Substitute user
replaceable items and
retest
Leak from face mask
(other than normal air
release from the
excess flow valve)
See the Instructions for
Use supplied with the mask
Whistle sounding
(insufficient air flow to
the wearer)
Air supply restricted Remove any kinks or
restrictions from the hoses
Faulty hose or
component
Substitute user
replaceable items and
retest
Input filter blocked Contact service personnel
or Dräger
Excessive leakage
from the excess flow
valve
Faulty valve Contact service personnel
or Dräger
Inoperative or poor
sounding whistle
Dirty whistle or
whistle cover
Clean the whistle flute and
cover as necessary
Faulty activation
mechanism
Contact service personnel
or Dräger
Mask visor fogs up Blocked exhalation
valve
See the mask Instructions
for Use
Task Before
use
After
use
Every
year
Visual inspection (see Section 5.2) O O
Clean and disinfect (see Section 5.3) O
Functional test (see Note 1)
Notes
O Dräger recommendations
1 This maintenance task may only be carried out by Dräger or trained
service personnel. Details of the test are contained in the technical
manual which is issued to service personnel that have attended a
relevant Dräger maintenance course.
O
F
5164
MAXIMUM
MINIMUM
G
5165
H
4433