Dräger Alcotest 5510 User manual

Dräger Alcotest®5510
Breath Alcohol Monitor
Instructions for Use
WARNING
Strictly follow the Instructions for Use.
The user must fully understand and strictly
observe the instructions. Use the product
only for the purposes specified in the
Intended use section of this document.
!
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Dräger Alcotest 5510 3
Content
Content
1 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Definitions of alert icons . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Device symbols and displays . . . . . . . . . . . . . . . . . . . . . . . 6
3 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Preparations for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Automatic Measurements . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Additional Sampling Options . . . . . . . . . . . . . . . . . . . . . . . 12
4 Quick menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1 Calling up the Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Menu items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 Device faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.1 Disposal of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.2 Battery disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 Order list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4Dräger Alcotest 5510
For your safety
1 For your safety
1.1 General safety notes
Before using this product, carefully read the Instructions for Use.
Strictly follow the Instructions for Use. The user must fully
understand and strictly observe the instructions. Use the product
only for the purposes specified in the Intended use section of this
document.
Do not dispose of the Instructions for Use. Ensure that they are
retained and appropriately used by the product user.
Only trained and competent users are permitted to use this product.
Comply with all local and national rules and regulations associated
with this product.
Only trained and competent personnel are permitted to inspect,
repair and service the product. Dräger recommends a Dräger
service contract for all maintenance activities and that all repairs
are carried out by Dräger.
Use only genuine Dräger spare parts and accessories, or the proper
functioning of the product may be impaired.
Do not use a faulty or incomplete product and do not modify
the product.
Notify Dräger in the event of any component fault or failure.
1.2 Definitions of alert icons
The following alert icons are used in this document to provide and
highlight areas of the associated text that require a greater awareness
by the user. A definition of the meaning of each icon is as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided,
may result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in physical injury, or damage to the
product or environment. It may also be used to alert against
unsafe practices.
NOTICE
Indicates additional information on how to use the product.
!
!
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Dräger Alcotest 5510 5
Description
2 Description
2.1 Product overview
Case
1 Measuring device Dräger Alcotest® 5510
2 Mouthpieces, 3 pieces
3 Batteries, 3 pieces
4Wriststrap
5 Transport case
6QuickGuide
Measuring device
1 Display
2 "UP" menu key
3"OK"key
4 "DOWN/MENU" menu key
5 Socket
6 Light, red/green
7 Mouthpiece receptacle
00133390.eps
4
2
OK
Alcotest 5510
M
1
3
5
6
00233390.eps
OK
Alcotest 5510
M
1
2
3
4
6
7
5

6Dräger Alcotest 5510
Description
2.2 Intended use
The Dräger Alcotest®55101is used to quickly measure the alcohol
concentration in a person's breath. The device is suitable for portable
and battery-powered operation.
2.3 Device symbols and displays
The measured breath alcohol value is specified in the basic device
setting, in the unit of mg/L (= milligrams of ethanol per litre of breath).
The device can be converted to all common units of measurement at
the factory or by DrägerService.
2.3.1 Device symbols
Symbol for "See Instructions for Use".
2.3.2 Keys
OK key
Confirms entries or selected functions.
Key for switching the device on and off.
DOWN/Menu and UP key 
Setting values and selection of menu functions.
2.3.3 Battery symbol
Indicates the batteries' state of charge:
Battery full
Battery 2/3 full
Battery 1/3 full
Battery empty
2.3.4 Menu
Return to the next menu level up
Menu item with submenu
Open menu item
Available function
Further entries below the visible entries
Further entries above the visible entries
2.3.5 Function
Activated function
Current display (1) of the total display number (6)
1) Alcotest®is a registered trademark of Dräger.
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OK
M

Dräger Alcotest 5510 7
Use
3Use
3.1 Prerequisites
The ambient air must be free from alcohol and solvent vapours
(disinfectants).
Maintain an adequate distance from mobile telephone antennas
and transmitter sites so as not to impair the function of the device.
Observe a waiting period of at least 15 minutes after the last oral
alcohol intake! 
Residual alcohol in the mouth can distort the measurement. Even
aromatic beverages (e.g. fruit juice), alcoholic mouth sprays,
medical juices and drops, and belching and vomiting may result in
false data. Also observe a waiting period of at least 15 minutes in
these cases. Rinsing the mouth with water or non-alcoholic drinks
does not replace the waiting time!
The test person should breathe regularly and calmly before
the sample is taken. Avoid breathing in and out quickly through
the mouth.
The test person must be capable of exhaling the minimum breath
volume of 1.2 l (works setting). For the test, the breath flow must
fall within a certain minimum exhalation time (factory setting
2 seconds). The volume and the time can be changed via
themenu, if required.
3.2 Preparations for Use
The device is delivered already calibrated from the factory.
If the calibration date was more than 6 months previously: Calibrate the
device or have it calibrated by DrägerService.
The date of the last calibration can be viewed in the Quick Menu
(see section 4.3 on page 13).
3.2.1 Inserting or replacing the batteries / rechargeable batteries
CAUTION
Explosion hazard!
Do not throw used batteries/rechargeable batteries into a fire
or open them by force. Do not recharge alkaline batteries.
Batteries/rechargeable batteries must be disposed of in
accordance with local and national regulations.
It is not possible to charge the rechargeable batteries in
the device. Do not connect any chargers to the socket.
The device may be destroyed as a result.
NOTICE
To ensure that the device can be used again immediately
after the alkaline batteries or the rechargeable NiMH batteries
are discharged, it is recommended to have replacement
batteries available.
Replace the batteries within 5 minutes, otherwise the save
time will be reset and must be set again.
!
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8Dräger Alcotest 5510
Use
1. Press the catch on the battery
cover in gently and remove the
battery cover.
Observe the correct polarity
when inserting the batteries.
2. Close the battery cover.
Required batteries:
2 pcs. 1.5 V Alkaline
(LR6, AA)
or
2x 1.2 V NiMH rechargeable
battery
3.2.2 Attaching the Quick Guide
There is a space provided for
the Quick Guide on the rear of
the casing. Quick Guides in English,
German, French and Spanish are
supplied with the device.
1. Remove the appropriate label
from the backing film.
2. Stick the label to the casing in
the space provided.
3.2.3 Fitting the wrist strap
1. Pass the fastening cord of the
wrist strap through the hole in
the casing and form a loop.
2. Pull the lower part of the strap
through the eye created.
00433390.eps
00533390.eps
+ +
00633390.eps
00733390.eps
OK
Alcotest 6510

Dräger Alcotest 5510 9
Use
3.2.4 Attach the mouthpiece
1. Remove the mouthpiece from
the packaging. For reasons of
hygiene, leave the protective
wrapping around the mouth
contact area until the
mouthpiece is firmly attached
to the device.
2. With the fluted markings
(= press-on surface) facing
upwards, press the mouthpiece
into the mouthpiece receptacle.
The mouthpiece audibly snaps
into place.
3. Then remove all packaging.
The mouthpiece can be used
facing to the right or to the left.
3.2.5 Switching on and off
To switch the device on:
Press and hold the key for approx.
1 second until the start window appears.
A self check is carried out.
To switch the device off:
Keep the key pressed.
The device will switch off after approx.
2 seconds.
01033390.eps
01133390.eps
00933390.eps
NOTICE
The device will switch off automatically approx. 4 minutes
after the last use.
When the batteries or rechargeable batteries are discharged,
the battery symbol flashes and then the device switches off
automatically.
01233390.eps
Alcotest 5510
OK
01333390_en.eps
Alcotest 5510
shut-down in 2 s
OK
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10 Dräger Alcotest 5510
Use
3.3 Automatic Measurements
With automatic measurement, the device takes the sample
automatically as soon as the test subject has given given a breath
sample that is sufficient into the mouthpiece of the device and the end
of the breath sample has been recognised by the device.
To carry out an automatic measurement:
1. Insert a new mouthpiece into the holder.
(see section 3.2.4 on page 9).
2. Switch on the device (see section 3.2.5
on page 9).
After 2 seconds the display shows:
Self Test.
After about 6 seconds, READY will
appear on the display and a short
acoustic signal will sound. At the same
time the current test number is displayed. 
The light flashes green.
The device is ready to use.
3. Request the test subject to blow into the mouthpiece evenly and
without interruption. An adequate flow of breath is confirmed by a
continuous tone and the green light.
While the breath sample is being given,
Blow appears on the display.
When the breath sample has been given,
the green light goes out, the continuous
tone will stop and a short clicking sound
can be heard.
On the display, Analyzing appears.
The test result will appear on the display
after 5 to 25 seconds (depending on the
the device temperature and the
measured concentration).
The measurement result is displayed
with the corresponding unit. The units are
factory-set to mg/L (milligrams of ethanol
per litre of breath).
CAUTION
Do not allow any high alcohol concentrations on the sensor,
e.g., by rinsing the mouth with a high proof alcohol shortly
before the measurement, as this will shorten the service life
of the sensor. Observe a waiting period of at least 15 minutes
after the last oral intake of alcohol!
NOTICE
A new mouthpiece must be inserted for each test subject.
!
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01233390.eps
Alcotest 5510
01533390_de.eps
Selbsttest
01633390_en.eps
READY
Test No. 00140
01733390_en.eps
Blow
01833390_en.eps
Analyzing
mg/L
0.00
01933390_de.eps

Dräger Alcotest 5510 11
Use
4. Push the mouthpiece upwards
out of the mouthpiece holder.
5. Dispose of the mouthpiece
in accordance with local
regulations.
3.3.1 Carry out another measurement
Press the key to prepare for a new
measurement.
While the device is waiting until it is
ready to take a measurement,
see section 9 on page 16, the display
counts down the time until the device
is next ready.
3.3.2 Errors when giving the breath sample
If the volume of the breath sample is
too small, Insufficient volume will appear
on the display.
A short acoustic signal sounds and the light
flashes red.
Press the key to repeat the
measurement.
After approx. 4 seconds, the device is ready for measuring.
In the case of very irregular exhalation, e.g.
sudden termination or suction at the end of
the breath sample, Blow interruption
appears on the display.
A short acoustic signal sounds and the light
flashes red.
Press the key to repeat the
measurement.
After approx. 4 to 30 seconds, the device is ready for measuring.
NOTICE
Periodically switching off the device does not reduce this
waiting period!
02233390.eps
OK
Alcotest 5510
M
03333390.eps
4 s
OK
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02033390_en.eps
OK
Volume
Insufficient
OK
02133390_en.eps
OK
Interruption
Blow
OK

12 Dräger Alcotest 5510
Use
3.4 Additional Sampling Options
The functions can be switched on or off at the factory or by DrägerService,
and also in combination.
3.4.1 Passive Sampling
With passive sampling, the sampling is initiated manually by the device
user. Possible applications include the testing of ambient air or the
breath of uncooperative (e.g. unconscious) persons for the presence
of alcohol.
To carry out passive sampling:
1. Switch on the device (see section 3.2.5 on page 9).
2. Hold the ready to measure device without mouthpiece in the air
to be analysed.
3. Briefly press the key.
Display for "No alcohol present":
Display for "Alcohol present":
4. Press the key for a new measurement.
3.4.2 Manual Sampling
Sampling can also be triggered manually if the test subject cannot
produce the required minimum breath volume.
1. Preparation as for automatic measurement (see section 3.3 on
page 10).
2. When Blow appears on the display after exhalation has begun,
briefly press the key.
When the result is displayed, the message
Manual also appears on the display.
OK
02333390_en.eps
NO
ALCOHOL
02433390_en.eps
ALCOHOL
OK
OK
mg/L
0.00
02533390_en.eps
Manual

Dräger Alcotest 5510 13
Quick menu
4 Quick menu
4.1 Calling up the Quick Menu
1. Switch on the device.
The menu functions can be called up after WAIT or READY appears.
2. Briefly press the key.
The Quick Menu will be displayed.
4.2 Operation
Select the functions using the and keys.
The selected function is displayed inverted.
Activate the selected function with the key.
When the selected function is displayed, the top line contains the
current menu function.
Selecting Back to measurement or Back to menu
returns the device to measurement mode or to the previous menu
level when the key is pressed.
4.3 Menu items
5 Device faults
An error message (see section 6 on page 14)
will appear if a device fault occurs.
The number that appears below the message is used for service
functions. If the fault persists even after the device has been switched
on and off several times, contact DrägerService.
NOTICE
If no key is pressed within 120 seconds, the device automatically
returns to the measurement mode.
M
M
OK
OK
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Last tests
Select the tests with the and keys.
Go back with the key.
Last cal. date
Displays the date of the last calibration.
Go back with the key.
M
OK
Last tests
Back to measurement
Last cal. date
02633390_en.eps
OK
05533390_en.eps
Internal
System
ERROR
662

14 Dräger Alcotest 5510
Troubleshooting
6 Troubleshooting
Fault Cause Remedy
Device switches off automatically. Device has been ready to measure for longer
than 4 minutes.
Switch the device back on.
(Rechargeable) batteries drained. Replace the batteries, see section 3.2.1 on
page 7.
Menu is exited automatically. Device automatically jumps to the measuring
function after 120 seconds.
Select menu item again.
Device cannot be switched on. Batteries discharged. Insert new batteries or charge batteries.
Insufficient volume / sample invalid. Test subject is blowing intermittently or not
hard enough.
Have test subject blow with more force and
without interruption.
Error message on the display Cause Remedy
"Calibration Test incorrect" Calibration test not successful. Repeat calibration test; contact DrägerService
if necessary.
Measured value exceeds the display range
(alcohol possibly present in the mouth).
Observe a waiting period of at least
15 minutes after the last oral alcohol intake.
"Internal System ERROR" with error number Device fault, measurement not possible. Remove the batteries/rechargeable batteries
(minimum of 2 seconds) and re-insert,
contact DrägerService, if required.

Dräger Alcotest 5510 15
Maintenance
7 Maintenance
7.1 Maintenance intervals
As necessary:
Replace the batteries, see section3.2.1 on page 7.
Every six months:
Check calibration, see section 7.4 on page15.
7.2 Cleaning
Wipe the device to be cleaned with a disposable cloth.
Do not use detergents that contain alcohol or solvents.
7.3 Storage
Do not store the device in environments which contain alcohol.
The device consumes power, also when switched off. Therefore,
remove the battery for extended disuse.
7.4 Calibration
Only by authorised persons.
Calibration recommended every 6 months.
The last calibration date entered can be viewed under menu item
Last cal. date.
8 Disposal
Dispose of the product in accordance with the applicable rules and
regulations.
8.1 Disposal of the device
8.2 Battery disposal
CAUTION
Damage to the device! Do not immerse the device in liquids
and make sure liquids do not penetrate the connectors.
CAUTION
Damage to the device!
For long term storage (longer than 6 months), remove the
batteries or rechargeable batteries from the device. This will
prevent damage due to leaking battery acid.
!
!
According to the 2002/96/EC directive, the product must not
be disposed of as municipal waste. It is therefore labelled with
the symbol depicted here.
The product can be returned to Dräger free of charge.
For information, please contact the national sales
organisations and Dräger.
According to the 2006/66/EC directive, batteries and
rechargeable batteries must not be disposed of as
municipal waste. They are, therefore, marked with the adjoining
symbol. Collect and dispose of batteries and rechargeable
batteries at battery collection centres, in accordance with
applicable regulations.

16 Dräger Alcotest 5510
Technical data
9 Technical data
Measuring principle Electrochemical Sensor
Measuring range
Breath alcohol
concentration
0.00 to 2.5 mg/L
0 to 2500 µg/L
0.000 to 0.500 g/210L
0 to 250 µg/100mL
0 to 250 µg%
(Ethanol mass per breath volume at
34 °C and 1013 hPa.)
Blood alcohol 
concentration
0.00 to 5.00 ‰
0.000 to 0.500 %
0.00 to 5.00 g/L
0 to 500 mg/100 mL
0 to 500 mg%
0.00 to 5.00 mg/mL
(Ethanol mass per blood volume
resp. mass at 20 °C and 1013 hPa.
By giving this data a conversion
factor of 2100 between breath and
blood alcohol concentrations is
used.)
Display range
The range of indication and the measuring range are identical.
If the result is exceeding the measuring range the display will show
three arrows "" as overflow indication.
Ambient conditions
For operation –5 to +50 °C (23 to 122 °F)
10 to 100 % r.h.
(non condensing)
600 to 1400 hPa
For storage –40 to +65 °C (–40 to 149 °F)
Sample conditions
minimal blowing time selectable
2 s default
minimal volume selectable
1.2 L default
Measurement accuracy
Reproducibility with an ethanol standard
up to 0.50 mg/L 0.008 mg/L
≥0.50 mg/L 1.7 % of measured value
up to 0.100 % 0.0017 %
≥0.100 % 1.7 % of measured value
Values for other units of measure can be calculated according to
table on page 16.

Dräger Alcotest 5510 17
Technical data
Waiting time until device is ready to use
1st measurement about 6 s
after a previous measurement with:
(breath alcohol concentration is indicated)
0.25 mg/L 120 s
0.50 mg/L 140 s
1.00 mg/L 180 s
> 1.5 mg/L 120 s
after a previous measurement with:
(blood alcohol concentration is indicated)
0.050 % 120 s
0.100 % 140 s
0.200 % 180 s
> 0.300 % 120 s
Intervals for other units of measure selected can be calculated 
accordingly (see page 16).
Calibration
Calibration interval depends on required accuracy, 
typically: 12 months
Dimensions 142 mm x 75 mm x 36 mm 
(H x W x D)
Weight approx. 195 g
Electrical supply
Batteries 2 x 1.5 V Type Alkaline
(Mignon, LR6, AA)
approx. 1500 measurements

18 Dräger Alcotest 5510
Order list
10 Order list
Name and description Order no.
Dräger Alcotest 5510 (Standard)
(Measuring device, 3 mouthpieces, 2 batteries,
hand strap and case)
83 22 650
Dräger Alcotest 5510
(Customer-specific configuration)
(Measuring device, 3 mouthpieces, 2 batteries,
hand strap and case)
83 22 653
Accessories
Mouthpieces, hygienically tested
100 pcs.
250 pcs.
1000 pcs.
68 10 690
68 10 825
68 10 830
Mouthpieces with non-return valve
hygienically tested
100 pcs.
250 pcs.
1000 pcs.
68 11 055
68 11 060
68 11 065
Alkaline battery (1 piece) 13 35 804
NiMH battery (1 piece) 18 90 092
Case for Dräger Alcotest 5510 83 179 20
Leather case for Dräger Alcotest 5510
(belt attachment)
83 17 911
Leather case for Dräger Alcotest 5510 (yellow)
(Device can be operated from the case)
83 17 931
Calibration accessories
Wet gas simulator on request
Ethanol standard solution 1.0 ‰ (1 x 500 mL) 67 28 838
Calibration kit 83 17 927
Calibration gas, ethanol-nitrogen (34 L) 68 10 920
Calibration gas, ethanol-nitrogen (103 L) 68 10 695
Pressure reducer for gas 68 10 693
Name and description Order no.

90 33 424 - GA 4754.570
© Dräger Safety AG & Co. KGaA
Edition 02 - May 2013 (Edition 01 - March 2013)
Subject to alteration
Dräger Safety AG & Co. KGaA
Revalstraße 1
23560 Lübeck, Germany
Tel [phone]
Fax [phone]
www.draeger.com