DV8 OFFROAD TSBR-01 User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
855-680-9595
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PRODUCT
INSTALLATION MANUAL
SPARE TIRE DELETE
2021+ Bronco
TSBR-01
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- Ratchet
- #4 Allen Head
- 10mm Wrench
- 13mm Socket
- Panel Clip Removal Tool
- T20, T25, T30 Torx Bit
- 90 Inches of 16-18 Gauge Wire
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 1 (you) to 2 persons
Little skill level required, you can
easily install it by yourself however,
additional help will be useful
- 2 Hour
Time to install this should only
take approximately 2 hours.
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
- Assorted Crimps
- Crimping tool

INSTALLATION MANUAL
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STEP 1
Begin by unpacking all items and
inspecting for missing pieces or
damage. If you have any concerns,
please contact the company the
product was purchased from.
STEP 2
Remove the spare tire from the
mount.
(8) M6x15 Allen Head Bolts
(12) M6 Flat Washers
(4) M6 Nylon Nuts
(1) M8 Flat Washer
(1) M8 Nylon Nut
(1) 4mm Foam Gasket
(1) 2mm Foam Gasket
Hardware Included:

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STEP 3
STEP 4
Use a T30 to remove the four bolts
securing the third brake light.
NOTE: Pictured is an aftermarket third
brake light extension. Factory assembly
has this light mounted directly to the
carrier using the T30 bolts.
Use a T25 to remove the bolts from
the third brake light assembly and
separate the pieces.

INSTALLATION MANUAL
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STEP 5
Use a T25 to remove the bolts
securing the third brake light.
STEP 6
Use a panel clip removal tool to
remove the clips securing the wiring
to the assembly and unclip the wiring
connector at the third brake light.
Set the light off to the side for re-
installation into the delete kit.

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STEP 7
Use a T30 to remove the bolts
securing the stud plate to the spare
tire assembly.
STEP 8
Use a 13mm socket to remove the
bolts securing the spare tire carrier to
the vehicle.

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STEP 9
Use a panel clip removal tool to
remove the clips securing the wiring
to the assembly.
Remove the camera housing bracket
and then remove the camera using a
T20 bit.
Set it off to the side for installation on
the tire delete kit.

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STEP 10
Using a panel clip removal tool,
remove the trim pieces from the
swing out door.
STEP 11
Two foam gaskets are provided in the
hardware kit.
The thicker(4mm) foam gasket
is installed so that is positioned
between the mounting plate and the
vehicle to protect against scufng.
Place the mounting plate so the cage
nuts and brackets are face down, and
apply the 4mm foam.

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STEP 13
Insert third brake light in the delete
plate and turn over carefully while
holding the light to install the
camera.
STEP 12
Install the mounting plate using
factory hardware and a 13mm socket.
Then install the thinner(2mm) foam
gasket on to mounting plate.

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STEP 15
Install the brake light/camera
mounting bracket using the factory
hardware and a T25 bit.
The plate should be putting gently
pressure on the camera to keep it
from moving/shifting.
If the camera is not secure with the
bracket in place, gently reduce the
bend by pressing the bracket down
on a soft at surface. Re-install gently
and check if the camera is secure.
Continue adjusting as needed.
STEP 14
Set the camera into place.

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STEP 17
Install license plate using the
provided M6 hardware with a 4mm
allen bit and 10mm socket/wrench.
STEP 16
Press the factory license plate light in
to place from the outside of the spare
tire delete kit.
It should “snap” into place.
STEP 18
Disconnect battery on the vehicle,
snip the wires for the license plate
light and splice in the wire extension.
Keep the wire connector for the
license plate light for later use.

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STEP 20
Partially remove the trim piece to the
passenger wall of the trunk closest to
the tailgate.
STEP 19
Remove the trim piece behind the
compartment for the factory jack.
STEP 21
Partially remove a section of the
weatherstripping along the bottom
of the trunk, closest to where the
connection to the license plate wire
was made. Feed the wire behind the
bumper and weatherstripping, into
the interior of the vehicle. Replace
weatherstripping when nished.

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STEP 22
Feed the wire under and up the side
wall trim piece until it gets to the
factory wire loom and secure it with a
zip tie or similar.
STEP 23
Remove the rubber grommet and feed
it to the interior of the vehicle through
the tailgate.

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STEP 24
Feed the wire extension and factory
wiring harness carefully through the
tailgate so that it comes out through
the tailgate vent.
STEP 25
Splice the factory license plate light
connector to the end of the wire
extension.
Then re-connect the battery.

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STEP 26
Install your preference of either
the provided block off plate,
or bottle opener/pod mount
bracket using a 13mm socket
with the provided M8 hardware.
STEP 27
If you are installing a pod light,
do so at this time using the
hardware provided with the
light.
It is recommended to route the
wiring for the pod light prior to
completing installation of this
product.
For our install we using a DV8 3”
elite series amber pod light.
Part Number: BE3EW40W-A

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STEP 28
Remove the rubber stoppers for the
spare tire by pulling on it and replace
with the provided push pins.
Use a trim clip tool carefully, if
necessary.
STEP 29
Install spare tire delete cover plate
using provided M6 hardware and a #4
Allen head.
STEP 30
Install connectors for the license
plate light, camera, and third brake
light.
They should “clip” into place.

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STEP 31
STEP 32
Reinstall all trim pieces by sliding
them into position and pressing the
clips into place.
Double check tment and all
hardware is secure.
Congratulations! You are nished
with the install of the 21+ Ford Bronco
Spare Tire Delete.