EAE EE-6435BWF Guide

EE-6435B.WF
Four Post Lift
Electrical Release
With secondary lift for wheel free service
Lifting capacity: 4000KG/5000KG
Installation, Operation
and Parts Manual
Please read this entire manual carefully and completely before installation or operation of the lift.
Distributed by
26/07/2016

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SAFETY NOTES ........................................................................................................................................ 4
1.1 Operation of lifting platforms ......................................................................................................................4
1.2 Checking of the lifting platforms .................................................................................................................4
1.3 Important safety notices ..............................................................................................................................5
1.4 Safety advices...............................................................................................................................................6
1.5 Risks and safety instructions........................................................................................................................7
1.6 Noise level....................................................................................................................................................9
PACKING, STORAGE AND TRANSPORTATION......................................................................................... 10
2.1 The lift was dismantled into the following2 parts for transportation.......................................................10
2.2 Storage .......................................................................................................................................................10
2.3 Lifting and handling....................................................................................................................................10
PRODUCTS DESCRIPTIONS .................................................................................................................... 11
3.1 General descriptions ..................................................................................................................................11
3.2 Construction of the lift...............................................................................................................................11
3.3 Dimensions.................................................................................................................................................12
3.4 Safety devices descriptions ........................................................................................................................13
3.5 Technical data ............................................................................................................................................14
3.6 Nameplate..................................................................................................................................................14
INSTALLATION INSTRUCTIONS .............................................................................................................. 15
4.1 Preparations before installation ................................................................................................................15
4.2 Installation attentions................................................................................................................................18
4.3 General installation steps ..........................................................................................................................18
4.4. Items to be checked after installation ......................................................................................................23
OPERATION INSTRUCTIONS .................................................................................................................. 23
5.1 Precautions ................................................................................................................................................23
5.2 Descriptions of control panel.....................................................................................................................24
5.3 Flow chart for operation ............................................................................................................................25
5.4 Operation instructions ...............................................................................................................................25
5.5 Emergency lowering in case of no power..................................................................................................26
TROUBLE SHOOTING............................................................................................................................. 27
MAINTENANCE ..................................................................................................................................... 28
ANNEX ................................................................................................................................................. 29
Annex1, Steel cable connection.......................................................................................................................29
Annex2, Hydraulic schemes and parts list .......................................................................................................30
Annex3, Electrical schemes and parts list........................................................................................................33
Annex4, Exploded drawings and parts list.......................................................................................................37

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IMPORTANT NOTES
Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in
particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus
associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device,
When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on
its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws,
international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and
offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of
infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if
such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine
replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to
damages caused through willful misconduct or gross negligence on the part of EAE.

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the
owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in
writing.
Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the
operating procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic safety requirements stipulated in the directive 2006/42/EC
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to
perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is
completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of no longer than one year.
A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged rules of engineering
to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load bearing
elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to load bearing
components.
An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently
familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering
to be able to check and give an expert option on lifting platforms.

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1.3 Important safety notices
1.3.1 Do not install the lift on any asphalt surface.
1.3.2 Read and understand all safety warnings before operating the lift.
1.3.3 Do not leave the controls while the lift is still in motion.
1.3.4 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.5 Only these properly trained personnel can operate the lift.
1.3.6 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift.
1.3.7 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.8 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.9 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.10 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.11 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular
maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.12 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.13 Do not modify any parts of the lift without manufacturer’s advice.
1.3.14 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
Attention: For environment protection, please dispose the disused oil in a proper way.

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1.4 Safety advices
All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of
using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged.
Please read carefully the meaning of each label and memories them for future operation.

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1.5 Risks and safety instructions
During lift functioning, the operator must remain in the control station as defined in figure 1.
The presence of persons beneath the cross-pieces and/or the platforms when they are moving, or the presence of persons inside the danger
zone indicated in figure 2 is strictly prohibited. The area occupied from the lift and its surrounding width 1, 2 meters of the lift are defined as
“DANGER ZONE”.
The operator parking area, only for operating the lift, is defined as “OPERATEOR ZONE”.
During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated position, when the
cross-pieces and platforms are stationary, and when the mechanical safety devices (wedges) are firmly engaged in the slots on the safety rods.
(Fig. 1)
(Fig. 2)
RISK OF CRUSHING (OPERATOR)
Possible if the operator controlling the lift is not in the specified position at the control panel.
When the platforms (and vehicle) are lowering the operator must never be partly or completely underneath or near of the movable structure.
Always remain in the operator zone (Fig. 3).
(Fig. 3) Operator zone

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RISK OF CRUSHING (PERSONNEL)
When the platforms and the vehicle are lowering personnel are prohibited from entering the area beneath the movable parts of the lift (Fig.4).
The lift operator must not start the lift until it has been clearly established that there are no persons in danger zone (Fig 1, 4, 5)
(Fig. 4) (Fig.5)
RISK OF IMPACT
Caused by the parts of the lift or the vehicle that are positioned at head height.
When, due to operational reasons, the lift is stopped at relatively low elevations(less than 1.75 m from the ground) personnel must be careful
to avoid impact with parts of the machine not marked with special colors. (Fig.6)
RISK OF VEHICLE MOVING
Caused by operations involving the application of force sufficient to displace the vehicle.
In the case of large or particularly heavy vehicles, sudden movement could create an unacceptable overload or uneven load sharing. Therefore,
before lifting the vehicle and during all operations on the vehicle
MAKE SURE THAT IT IS PROPERLY STOPPED BY THE HAND BRAKE.
(Fig.6) (Fig.7)
RISK OF VEHICLE FALLING FROM LIFT
This hazard may arise in the case of incorrect positioning of the vehicle on the platforms, incorrect stopping of the vehicle, or in the case of
vehicles of dimensions that are not compatible with the capacity of the lift.

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RISK OF SLACKENING OF LIFT CABLES
Caused by objects left leaning against the posts or on the platforms. (Fig. 9)
(Fig.8) risk of vehicle falling (Fig.9) risk of slackening of lift cables.
RISK OF SLIPPING
Caused by lubricant contamination of the floor around the lift (Fig. 10).
THE AREA BENEATH AND IMMEDIATELY SURROUNDING THE LIFT AND ALSO THE PLATFORMS MUST BE KEPT CLEAN. REMOVE ANY OIL SPILLS
IMMEDIATELY.
RISKS RELATED TO IMPROPER USE
Persons are not permitted to stand or sit on the platforms during raising or lowering the lift or when the vehicle is already lifted. (Fig. 11)
(Fig. 10) Risk of slipping (Fig.11) Risks related to improper use
1.6 Noise level
Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in your
working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate
knowledge of the lift and after reading this manual.
2.1 The lift was dismantled into the following2 parts for transportation
Name
Packed by
Dimension
Weight
Quantity
Lift
Steel brackets
5150*740*900
1500KG
1
Ramps
Bubbled film
1500*570*180
45KG
2
2.2 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct sunlight,
rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more
stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped together
and restrained to stop them falling.
2.3 Lifting and handling
The packs can be lifted and transported only by using lift trucks. The center of gravity and lashing points are marked on the
packaging. .Never attempt to hoist or transport the unit using lifting slings.
Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct
sunlight.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more