EAE EE-6435BWF Guide

EE-6435B.WF
Four Post Lift
Electrical Release
With secondary lift for wheel free service
Lifting capacity: 4000KG/5000KG
Installation, Operation
and Parts Manual
Please read this entire manual carefully and completely before installation or operation of the lift.
Distributed by
26/07/2016

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SAFETY NOTES ........................................................................................................................................ 4
1.1 Operation of lifting platforms ......................................................................................................................4
1.2 Checking of the lifting platforms .................................................................................................................4
1.3 Important safety notices ..............................................................................................................................5
1.4 Safety advices...............................................................................................................................................6
1.5 Risks and safety instructions........................................................................................................................7
1.6 Noise level....................................................................................................................................................9
PACKING, STORAGE AND TRANSPORTATION......................................................................................... 10
2.1 The lift was dismantled into the following2 parts for transportation.......................................................10
2.2 Storage .......................................................................................................................................................10
2.3 Lifting and handling....................................................................................................................................10
PRODUCTS DESCRIPTIONS .................................................................................................................... 11
3.1 General descriptions ..................................................................................................................................11
3.2 Construction of the lift...............................................................................................................................11
3.3 Dimensions.................................................................................................................................................12
3.4 Safety devices descriptions ........................................................................................................................13
3.5 Technical data ............................................................................................................................................14
3.6 Nameplate..................................................................................................................................................14
INSTALLATION INSTRUCTIONS .............................................................................................................. 15
4.1 Preparations before installation ................................................................................................................15
4.2 Installation attentions................................................................................................................................18
4.3 General installation steps ..........................................................................................................................18
4.4. Items to be checked after installation ......................................................................................................23
OPERATION INSTRUCTIONS .................................................................................................................. 23
5.1 Precautions ................................................................................................................................................23
5.2 Descriptions of control panel.....................................................................................................................24
5.3 Flow chart for operation ............................................................................................................................25
5.4 Operation instructions ...............................................................................................................................25
5.5 Emergency lowering in case of no power..................................................................................................26
TROUBLE SHOOTING............................................................................................................................. 27
MAINTENANCE ..................................................................................................................................... 28
ANNEX ................................................................................................................................................. 29
Annex1, Steel cable connection.......................................................................................................................29
Annex2, Hydraulic schemes and parts list .......................................................................................................30
Annex3, Electrical schemes and parts list........................................................................................................33
Annex4, Exploded drawings and parts list.......................................................................................................37

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IMPORTANT NOTES
Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in
particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus
associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device,
When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on
its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws,
international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and
offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of
infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if
such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine
replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to
damages caused through willful misconduct or gross negligence on the part of EAE.

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the
owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in
writing.
Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the
operating procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic safety requirements stipulated in the directive 2006/42/EC
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to
perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is
completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of no longer than one year.
A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged rules of engineering
to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load bearing
elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to load bearing
components.
An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently
familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering
to be able to check and give an expert option on lifting platforms.

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1.3 Important safety notices
1.3.1 Do not install the lift on any asphalt surface.
1.3.2 Read and understand all safety warnings before operating the lift.
1.3.3 Do not leave the controls while the lift is still in motion.
1.3.4 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.5 Only these properly trained personnel can operate the lift.
1.3.6 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift.
1.3.7 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.8 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.9 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.10 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.11 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular
maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.12 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.13 Do not modify any parts of the lift without manufacturer’s advice.
1.3.14 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
Attention: For environment protection, please dispose the disused oil in a proper way.

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1.4 Safety advices
All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of
using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged.
Please read carefully the meaning of each label and memories them for future operation.

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1.5 Risks and safety instructions
During lift functioning, the operator must remain in the control station as defined in figure 1.
The presence of persons beneath the cross-pieces and/or the platforms when they are moving, or the presence of persons inside the danger
zone indicated in figure 2 is strictly prohibited. The area occupied from the lift and its surrounding width 1, 2 meters of the lift are defined as
“DANGER ZONE”.
The operator parking area, only for operating the lift, is defined as “OPERATEOR ZONE”.
During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated position, when the
cross-pieces and platforms are stationary, and when the mechanical safety devices (wedges) are firmly engaged in the slots on the safety rods.
(Fig. 1)
(Fig. 2)
RISK OF CRUSHING (OPERATOR)
Possible if the operator controlling the lift is not in the specified position at the control panel.
When the platforms (and vehicle) are lowering the operator must never be partly or completely underneath or near of the movable structure.
Always remain in the operator zone (Fig. 3).
(Fig. 3) Operator zone

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RISK OF CRUSHING (PERSONNEL)
When the platforms and the vehicle are lowering personnel are prohibited from entering the area beneath the movable parts of the lift (Fig.4).
The lift operator must not start the lift until it has been clearly established that there are no persons in danger zone (Fig 1, 4, 5)
(Fig. 4) (Fig.5)
RISK OF IMPACT
Caused by the parts of the lift or the vehicle that are positioned at head height.
When, due to operational reasons, the lift is stopped at relatively low elevations(less than 1.75 m from the ground) personnel must be careful
to avoid impact with parts of the machine not marked with special colors. (Fig.6)
RISK OF VEHICLE MOVING
Caused by operations involving the application of force sufficient to displace the vehicle.
In the case of large or particularly heavy vehicles, sudden movement could create an unacceptable overload or uneven load sharing. Therefore,
before lifting the vehicle and during all operations on the vehicle
MAKE SURE THAT IT IS PROPERLY STOPPED BY THE HAND BRAKE.
(Fig.6) (Fig.7)
RISK OF VEHICLE FALLING FROM LIFT
This hazard may arise in the case of incorrect positioning of the vehicle on the platforms, incorrect stopping of the vehicle, or in the case of
vehicles of dimensions that are not compatible with the capacity of the lift.

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RISK OF SLACKENING OF LIFT CABLES
Caused by objects left leaning against the posts or on the platforms. (Fig. 9)
(Fig.8) risk of vehicle falling (Fig.9) risk of slackening of lift cables.
RISK OF SLIPPING
Caused by lubricant contamination of the floor around the lift (Fig. 10).
THE AREA BENEATH AND IMMEDIATELY SURROUNDING THE LIFT AND ALSO THE PLATFORMS MUST BE KEPT CLEAN. REMOVE ANY OIL SPILLS
IMMEDIATELY.
RISKS RELATED TO IMPROPER USE
Persons are not permitted to stand or sit on the platforms during raising or lowering the lift or when the vehicle is already lifted. (Fig. 11)
(Fig. 10) Risk of slipping (Fig.11) Risks related to improper use
1.6 Noise level
Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in your
working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate
knowledge of the lift and after reading this manual.
2.1 The lift was dismantled into the following2 parts for transportation
Name
Packed by
Dimension
Weight
Quantity
Lift
Steel brackets
5150*740*900
1500KG
1
Ramps
Bubbled film
1500*570*180
45KG
2
2.2 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct sunlight,
rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more
stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped together
and restrained to stop them falling.
2.3 Lifting and handling
The packs can be lifted and transported only by using lift trucks. The center of gravity and lashing points are marked on the
packaging. .Never attempt to hoist or transport the unit using lifting slings.
Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct
sunlight.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more

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stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped together
and restrained to stop them falling.
Opening the packs
When the lift is delivered make sure that it has not been damaged during transportation and that all the parts specified on the packing list are
present.
Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or
damage to parts of the machine (be careful that no parts are dropped while you are opening the packing)
Take special care with the hydraulic power unit, the control panel and the platform cylinder.
PRODUCTS DESCRIPTIONS
3.1 General descriptions
This four post lift is generally composed by four posts, two beams, two platforms, a hydraulic oil cylinder and a set of power unit. It is driven by
an electro-hydraulic system. Up and down of platforms is controlled by the to and fro movement of the oil cylinder. To ensure safety for
operators, it is equipped with mechanical safety locks in the four posts , which will automatically engaged in the process of lifting so as to
prevent the platforms from sudden dropping down in case the hydraulic system fails to work.
3.2 Construction of the lift
1. Power side post 2.post 3.power side crossbeam 4.the secondary crossbeam 5.Main platform 6. The secondary platform 7.main platform of
the secondary lift 8. The secondary platform of the secondary lift 9. Side slip 10. Drive-on ramps 11. Control box 12.Power unit 13.Turntabl
(optional)

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3.3 Dimensions
DATA
MODEL
6435BWF.48L
6435BWF.52L
6435BWF.57L
RL
4880
5280
5780
OL
5970
6370
6870
CL
4888
5288
5788
CL1
4438
4838
5338
L1
1580
1980
2280
L2
970
970
1270

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3.4 Safety devices descriptions
NO.
Safety Device
Function
1
Safety rod
Ensure mechanical safety in the rising and lowering process and lock the
lifting platform at expected height.
2
Safety block A
3
Safety block B
4
Electromagnet
Release the safety lock.
5
Limit switch
Cut off power supply in case the cable slacks.
6
Rising limit switch
Control the rising height and protect the oil cylinder.
7
Lowering limit switch
Make the platform stop lowering at safety height. The operator needs to
press the other button (DOWN II) on the control panel to have the platform
fully lowered.
8
Height limit switch of the secondary lift
Control the rising height and protect the oil cylinder of the secondary lift.
9
Front wheel retainer
Protect the vehicle rolling off.
10
Drive-on ramps
Can be used as wheel retainer when the platform being lifted.
11
Tip-off protection for the secondary lift
Protect lifting platform from tipping-up, in case load was not evenly
distributed.

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3.5 Technical data
Item
Data
Power Form
Electro-hydraulic
Rated capacity of the lifting platform
4000KG(48L/52L), 5000KG(48L/52L/57L)
Full rise height of the main lift
1850mm
Initial height of the main lift
225mm
Full rise time of the main lift
≤70S
Full lowering time of the main lift
≤60S
Rated capacity of the secondary lift
4000kg
Rising height off the secondary lift
450mm
Initial height of the secondary lift
75mm
Full rise time of the secondary lift
≤25S
Full lowering time of the secondary lift
≤20S
Working pressure
Main lift ≥20MPa；secondary lift ≥24MPa
Electricity
AC 400 or 380V±5% 50Hz
Capacity
2.2kw
Hydraulic oil
12L, 46# hydraulic oil
Noise
< 75db
3.6 Nameplate
The nameplate is fixed beneath the oil tank
Check the work voltage and the lift capacity printed on the name plate.
Do not lift vehicles with weight beyond the capacity.
S/N and production date could be helpful for future service.

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INSTALLATION INSTRUCTIONS
4.1 Preparations before installation
4.1.1 Space requirements.
Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements
(e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and off.
To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings.
4.1.2 Foundations and connections
The user must have the following work performed before erecting the lift.
Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent.
Routing of the wiring to the installation location. The user must provide fuse protection for the connection.
Routing of the compressed air connection to the installation location. The user must install a service unit upstream of the connection.
Refer also to the corresponding information in the operation instructions.

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4.1.3 Foundations preparations
C20/25 concrete base with strength more than 3000psi, tolerance of flatness less than 5mm and minimum thickness of 200mm. In
addition, newly built concrete ground must be older than 20days. If not specially noted, this lift is for indoor use only.

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4.1.4 Tools and equipment needed for installation
Tool name
Specification
Quantity needed
Electrical drill
With D16 and D18 drill bit.
1
Open spanner
D17-19mm
2
Adjustable spanner
bigger than D30mm
1
Cross socket screw driver
PH2
1
Quick spanner handle adapter/ Ratchet
1
Socket spanner
D24mm
1
Levelling device
1
Hammer
10 pounds
1
Truck lift
Capacity more than 2500KG
1
Lifting string
Capacity, 1000KG
2
Lifting string
Capacity, 2000KG
1
4.1.5 Checking parts
Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but if you do
not contact us and insist installing upon the lack of some parts, we as well as our dealers will not bear any responsibility for this and will charge
for any parts subsequently demanded by the buyer.
S/N
Name
Qty
1
Power side post
1
2
Secondary post
3
3
Main crossbeam
1
4
Secondary crossbeam
1
5
Platform A
1
6
Platform B
1
7
Front wheel retainer
2
8
Post cap
4
9
Protective cover
4
10
Slider holder
8
11
Plastic chain
1
12
Wire terminal box
2
14
Rubber pad
4
15
Hex socket flat head screw M12*80
8
16
Hex socket button head screw M8*20
8
17
Hex head full swivel screw M12*30
4
18
Hex head full swivel screw M10*35
4
19
Spring washer Ф10
4
20
Hex nut M10
4
21
Flat washer Ф10
4
22
Anti-vibration pad
4

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S/N
Name
Qty
23
Flat washer Ф8
20
24
Ramp shaft
2
25
Expansion bolt
16
26
Control cabinet
1
27
Power unit
1
28
Manual
1
29
Drive-on ramp
2
4.2 Installation attentions
4.2.1 Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and looseness of electrical wires.
4.2.2 All bolts should be firmly screwed up.
4.2.3 Do not place any vehicle on the lift in the case of trial running.
4.3 General installation steps
Step 1: Fix the installation layout.
Once the installation site is determined, mark first the four standing points of the four posts by a tape measure and chalk. Ensure two diagonal
lines are of the same length.
Step 2: Remove the packing materials.
1. Place some wooden battens (thickness of which should be more than 80mm) on the ground (other dependable devices may also applicable)
and then use forklift to have the packing rack removed on to the battens so as to make its base is of some clearance from the ground.
2. Have the platforms of the lift suspended by the forklift and then screw off the upside bolt and remove the first platform on to the wooden
battens initially prepared.
3. Screw off the downside bolt and take away the packing racks on both sides.
4. Remove the shock absorption plastic film with a knife.
Attention: Avoid scratching the painting surface and hoses.

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Step 3: Use the forklift to have the general parts properly positioned.
For convenient installation, it would be better to pad something supporting under the platform.
Oil cylinder, steel cable and oil hose have already been fixed in the power side platform (platform with oil cylinder beneath) before packing.
Pulleys and safety lock etc. have already been fixed in the beams before packing.
Step 4: Connect the platforms and beams
Firstly, connect the main beam (the beam which connects to the power side post)with two platforms. Align accurately the screw sockets on the
platform and the beam and fasten them (Installers can adjust the distance between two platforms on basis of practical needs.) (Meanwhile ,
pull out oil hose and air hose from the power side platform and make them go through the￠40 hole reserved on the cross beam . The two
hoses will be finally connected to power unit) Fix the wheel retainers on to the platforms .Connect the other beam in the same way.
Step 5: Connect posts and cross beams
1. Pull up the safety ladder from the post with its bottom end higher than the height of cross beam.
2. Pull the post to the cross beam as the direction arrow showed in the following drawing. Fasten the top end of safety ladders to the top plate
of each post.

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3. Pull out the steel cables from both ends of the cross beam and fasten them on the top plate of post (please see the Annex for the steel cable
connection)
Step 6: Fit on 8 nylon sliders and 4 protection covers
1. Fasten the slider to its holder and then connect the slider holder and the cross beam.
2. Fix protection covers.
Step 7: Fix the ramps.
Align the end of the platform and the hole on the ramp and connect them with shaft and cotter pins.
Step 8: Fit on four post cap on top of the four posts.
Step 9: Connect the electrical and hydraulic system.
Refer to electrical and hydraulic connection diagrams before making connection.
Attention: electrical system connection must be done by licensed technicians.
Requirements for power supply cable of the installation site: at least 2.5mm2 wire core for 3Ph power and 4.0mm2 wire core for 1Ph
power.
Step 10: Fill with hydraulic oil (only fresh and clean oil is allowed)
If average temperature of the installation site is higher than 18℃, it is suggested to fill with oil tank with 46# hydraulic oil while the
temperature is lower than 18℃, it is suggested to use 32# hydraulic oil. Viscosity of the oil will influence the running speed of the lift.
Attentions for adding oil：Firstly, fill the oil tank fully. It needs about 10L hydraulic oil.
After the “secondary lift ”was synchronized, lower the platform of the “main lift ”and “secondary lift” to the lowest position and refill the oil
tank until it is full which needs about 2 L hydraulic oil.