Eae Ee-6215ekz Guide

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 

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Model No. EE

6215EKZ

ClearFloorTwoPostLift

Electrical Release

Liftin

acit

5000KG

Installation, Operation

and Parts Manual

Distributed by

Please read this entire manual carefully and completely before installation or operation of the lift.

DATE：02/06/2017

Installation, Operation and Parts Manual

EE-6215EKZ

IMPORTANTNOTES 

Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in

particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAEproductsandthus

associatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothedevice,

WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsandinformation

onitsdesignatedusemustbehandedovertotheperson.

Byusingtheproductyouagreethefollowingconditions:

Copyright

TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionbycopyrightlaws,

internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofisprohibited

andoffendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandassertsclaimsfordamagesintheevent

ofinfringements.

Warranty

Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,evenif

suchhardwarehasbeenremovedagainintheinterim.

Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesandgenuine

replacementparts.Otherwiseanywarrantyclaimswillbeinvalid.

Liability

TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto

damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE.

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Installation, Operation and Parts Manual

EE-6215EKZ

IMPORTANTNOTES...........................................................................................................................................2

SAFETYNOTES...................................................................................................................................................4

1.1Operationofliftingplatforms................................................................................................................................4

1.2Checkingoftheliftingplatforms............................................................................................................................4

1.3Importantsafetynotices........................................................................................................................................5

1.4Warninglabels.......................................................................................................................................................6

1.5Potentialsafetyrisks..............................................................................................................................................7

1.6Noiselevel..............................................................................................................................................................7

PACKING,STORAGEANDTRANSPORTATION......................................................................................................8

2.1Theliftwasdismantledintothefollowing2partsfortransportation...................................................................8

2.2Storage...................................................................................................................................................................8

2.3Liftingandhandling...............................................................................................................................................8

PRODUCTSDESCRIPTIONS.................................................................................................................................9

3.1Generaldescriptions..............................................................................................................................................9

3.2Constructionofthelift...........................................................................................................................................9

3.3Technicaldata........................................................................................................................................................9

3.4Dimensions...........................................................................................................................................................10

3.5Safetydevicesdescriptions..................................................................................................................................11

INSTALLATIONINSTRUCTIONS.........................................................................................................................12

4.1Preparationsbeforeinstallation..........................................................................................................................12

4.2Installationattentions..........................................................................................................................................13

4.3GeneralInstallationSteps....................................................................................................................................13

4.4Itemstobecheckedafterinstallation..................................................................................................................20

OPERATIONINSTRUCTIONS.............................................................................................................................21

5.1Precautions..........................................................................................................................................................21

5.2Flowchartforoperation......................................................................................................................................21

5.3Operationinstructions.........................................................................................................................................22

TROUBLESHOOTING........................................................................................................................................23

MAINTENANCE................................................................................................................................................24

Annex1,Floorplan....................................................................................................................................................26

Annex2,Electricalschemesandpartslist.................................................................................................................27

Annex3,Hydraulicschemesandpartslist.................................................................................................................31

Annex4,Mechanicalexplodeddrawingsandpartslist.............................................................................................34

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Installation, Operation and Parts Manual

EE-6215EKZ

SAFETYNOTES

1.1Operationofliftingplatforms

Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational

regulations,lawsanddirectivesmustbeobserved.

Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosotothe

owneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedin

writing.

Beforeloadingavehicleontothelift,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththeoperating

proceduresinseveraltrialruns.

Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.

1.2Checkingoftheliftingplatforms

Checksaretobebasedonthefollowingdirectivesandregulations:

Basicprinciplesfortestingliftingplatforms

Thebasichealthandsafetyrequirementsstipulatedinthedirective2006/42/EC

HarmonizedEuropeanstandards

Theapplicableaccidentpreventionregulations

Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto

performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.

Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.

1.2.1Scopeofchecking

Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe

componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis

completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.

1.2.2Regularchecking

Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.

Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois

sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof

engineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.

1.2.3Exceptionalchecking

Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheloadbearing

elementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoloadbearing

components.

Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhoissufficiently

Installation, Operation and Parts Manual

EE-6215EKZ

familiarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof

engineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.

1.3Importantsafetynotices

1.3.1Recommendforindooruseonly.DOnotexposethelifttorain,snoworexcessivemoisture.

1.3.2Onlyusethisliftonasurfacethatisstableandcapableofsustainingtheload.Donotinstalltheliftonanyasphaltsurface.

1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.

1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.

1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.

1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.

1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.

1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.

1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.

1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated

componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.

1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.

1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular

maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.

1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.

1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.

1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:

a.Disconnectthepower;

b.Emptytheoiltank;

c.Lubricatethemovingpartswithhydraulicoil.

WARNING

：

Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand

situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuiltinto

thisproduct,butmustbesuppliedbytheoperator.



Installation, Operation and Parts Manual

EE-6215EKZ

1.4Warninglabels

Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangersofusingtheliftinan

incorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedordamaged.Pleasereadcarefullythemeaningof

eachlabelandmemoriesthemforfutureoperation.

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Installation, Operation and Parts Manual

EE-6215EKZ

1.5Potentialsafetyrisks

1.5.1Mainvoltage

Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive

Safetymeasures:

Onlyeverusethepowercordprovidedoratestedpowercord.

Replacewireswithdamagedinsulation.

Donotopentheoperatingunit.

1.5.2Riskofinjury,dangerofcrushing

Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavyobject,thereisarisk

ofthevehiclefallingoffortippingup.

Safetymeasures:

Theliftisonlyevertobeemployedfortheintendedpurpose.

CarefullystudyandheedalltheinformationgiveninSection1.4.

Observethewarningnoticesforoperation.

1.6Noiselevel

Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoisedetectorin

yourworkingarea.



Installation, Operation and Parts Manual

EE-6215EKZ

PACKING,STORAGEANDTRANSPORTATION

Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith

appropriateknowledgeoftheliftandafterreadingthismanual.

2.1Theliftwasdismantledintothefollowing2partsfortransportation

NamePackedbyDimension(mm)Weight(kg)Quantity

Lift Steelbrackets 4330*570*9308951

Powerunit Carton 850*250*350241

2.2Storage

Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedtodirect

sunlight,rainorwater.

Stackingthepacks

Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeofthe

packsmakestackingdifficultandpotentiallydangerous.

Ifstackingisunavoidable,useallappropriateprecautions:

‐neverstacktomorethan2metersinheight.

‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore

stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.

Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrappedtogether

andrestrainedtostopthemfalling.

2.3Liftingandhandling

Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Neverattempttohoistortransporttheunitusingliftingslings.



Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepackinglist

arepresent.

Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)or

damagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)

Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder.



Installation, Operation and Parts Manual

EE-6215EKZ

PRODUCTSDESCRIPTIONS

3.1Generaldescriptions

Theliftispoweredbyanelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwardsitspiston.The

pistondrivestoraisethecarriagesandtheliftingarms.Duringliftingprocess,themechanicalsafetylockingunitensuresnoslippingincase

offailurehydraulicsystem.

3.2Constructionofthelift



3.3Technicaldata

ModelLiftingcapacityFullrise

Fullrisetime

(3.5kWmotor)

EE‐6215EKZ5000kg1970mm45S

1.Threestagelongarm

2.Threestageshortarm

3.Carriage

4.Thesecondarypost

5.Overheadcrossbeam

6.Mainpost

7.Powerunit

8.Lockingdevice

9.Operationunit

Installation, Operation and Parts Manual

EE-6215EKZ

3.4Dimensions



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