EAE EE-6214EKZ Guide

INSTALLATION
OPERATION
AND PARTS MANUAL
Edition：A
Model No. EE-6214EKZ
Clear Floor Two Post Lift
Electrical Release
Lifting Capacity 4000KG
Installation, Operation
and Parts Manual
Distributed by
Please read this entire manual carefully and completely before installation or operation of the lift.
DATE：23/06/2022

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IMPORTANT NOTES
Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in
particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus
associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device,
When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information
on its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws,
international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited
and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event
of infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if
such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine
replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to
damages caused through willful misconduct or gross negligence on the part of EAE.
All information in this manual is believed to be correct at time of publication.
EAE reserves the right to amend and alter technical data and composition without prior notice.
Please confirm at time of ordering.

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IMPORTANT NOTES ........................................................................................................................................2
SAFETY NOTES................................................................................................................................................4
1.1 Operation of lifting platforms................................................................................................................................4
1.2 Checking of the lifting platforms ...........................................................................................................................4
1.3 Important safety notices........................................................................................................................................5
1.4 Warning labels .......................................................................................................................................................6
1.5 Potential safety risks ..............................................................................................................................................7
1.6 Noise level..............................................................................................................................................................7
PACKING, STORAGE AND TRANSPORTATION ...................................................................................................8
2.1 The lift was dismantled into the following 2 parts for transportation ..................................................................8
2.2 Storage...................................................................................................................................................................8
2.3 Lifting and handling ...............................................................................................................................................8
PRODUCTS DESCRIPTIONS...............................................................................................................................9
3.1 General descriptions..............................................................................................................................................9
3.2 Construction of the lift...........................................................................................................................................9
3.3 Technical data........................................................................................................................................................9
3.4 Dimensions ..........................................................................................................................................................10
3.5 Safety devices descriptions..................................................................................................................................11
INSTALLATION INSTRUCTIONS.......................................................................................................................12
4.1 Preparations before installation..........................................................................................................................12
4.2 Installation attentions..........................................................................................................................................13
4.3 General Installation Steps....................................................................................................................................13
4.4 Items to be checked after installation .................................................................................................................20
OPERATION INSTRUCTIONS ..........................................................................................................................21
5.1 Precautions ..........................................................................................................................................................21
5.2 Flow chart for operation......................................................................................................................................21
5.3 Operation instructions.........................................................................................................................................22
TROUBLE SHOOTING.....................................................................................................................................23
MAINTENANCE.............................................................................................................................................24
Annex 1, Floor plan....................................................................................................................................................26
Annex 2, Electrical schemes and parts list.................................................................................................................27
Annex 3, Hydraulic schemes and parts list ................................................................................................................31
Annex 4, Mechanical exploded drawings and parts list ............................................................................................34

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the
owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in
writing.
Before loading a vehicle onto the lift, users should study the original operation instructions and familiarize themselves with the operating
procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic health and safety requirements stipulated in the directive 2006/42/EC
Harmonized European standards
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to
perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is
completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of not longer than one year.
A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load bearing
elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to load bearing
components.
An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently

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familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to check and give an expert option on lifting platforms.
1.3 Important safety notices
1.3.1 Recommend for indoor use only. DO not expose the lift to rain, snow or excessive moisture.
1.3.2 Only use this lift on a surface that is stable and capable of sustaining the load. Do not install the lift on any asphalt surface.
1.3.3 Read and understand all safety warnings before operating the lift.
1.3.4 Do not leave the controls while the lift is still in motion.
1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.6 Only these properly trained personnel can operate the lift.
1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift.
1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular
maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.14 Do not modify any parts of the lift without manufacturer’s advice.
1.3.15 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
WARNING ： The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.

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1.4 Warning labels
All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an
incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of
each label and memories them for future operation.

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1.5 Potential safety risks
1.5.1 Main voltage
Insulation damage and other faults may result in accessible components being live
Safety measures:
Only ever use the power cord provided or a tested power cord.
Replace wires with damaged insulation.
Do not open the operating unit.
1.5.2 Risk of injury, danger of crushing
In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk
of the vehicle falling off or tipping up.
Safety measures:
The lift is only ever to be employed for the intended purpose.
Carefully study and heed all the information given in Section 1.4.
Observe the warning notices for operation.
1.6 Noise level
Noise emitted during operating the lift should be less than 70dB (A). For your health consideration, it is suggested to place a noise detector
in your working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with
appropriate knowledge of the lift and after reading this manual.
2.1 The lift was dismantled into the following 2 parts for transportation
Name
Packed by
Dimension(mm)
Weight(kg)
Quantity
Lift
Steel brackets
3920*570*930
approx.756
1
Power unit
Carton
850*250*350
approx.24
1
2.2 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct
sunlight, rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more
stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped together
and restrained to stop them falling.
2.3 Lifting and handling
The packs can be lifted and transported only by using lift trucks. Never attempt to hoist or transport the unit using lifting slings.
Opening the packs
When the lift is delivered make sure that it has not been damaged during transportation and that all the parts specified on the packing list
are present.
Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or
damage to parts of the machine (be careful that no parts are dropped while you are opening the packing)
Take special care with the hydraulic power unit, the control panel and the cylinder.

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PRODUCTS DESCRIPTIONS
3.1 General descriptions
This is chassis supporting vehicle lift for road vehicles.
It is mainly composed by two posts, two carriages, four swing arms and a power and control unit.
It is driven by an electro-hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston. The cylinder
piston drives to raise the carriage and swing arms. It is equipped with mechanical safety locking unit which ensures no risks of slipping off in
case of hydraulic failure.
3.2 Construction of the lift
3.3 Technical data
Model
Lifting capacity
Full rise
Full rise time
(3.0kW motor )
Full rise time
(2.2kW motor )
EE-6214EKZ
4000kg
1970mm
approx.45s
approx.55s
1. Three stage long arm
2. Three stage short arm
3. Carriage
4. The secondary post
5. Overhead crossbeam
6. Power side post
7. Power unit
8. Locking device
9. Operation unit

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3.4 Dimensions

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3.5 Safety devices descriptions
POS.
Description
Function
1
Limit switch
Stop rising movement at maximum safety height.
2
Mechanical locking unit
Catch the carriages in case of hydraulic failure.
3
Steel cable
Ensure the synchronization for both carriages.
4
Arm locking unit
Ensure the lifting arms are locked and avoid being swinging during lifting process.
5
Rubber lifting pad
Safe rubber contact with the wheel base of lifted vehicle.

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INSTALLATION INSTRUCTIONS
4.1 Preparations before installation
4.1.1 Space requirements.
Indoor installation only. Refer to 3.4 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the
lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space for driving vehicles on and off.
4.1.2 Foundations and connections
The user must have the following work performed before erecting the lift.
Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent.
Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Electrical system
connection must be done by a qualified electrician. Requirements for power supply cable of the installation site: at least 2.5mm2 wire
core for 3Ph power and 4.0mm2 wire core for 1Ph power.
Refer also to the corresponding information on the name plate and in the operation instructions. Before doing electrical connection,
make sure the lift is electrically adapt to the local power supply.
Foundations preparations (see Annex 1, floor plan)
To ensure stability and safety under load, the lift shall be installed with the base frame being in direct and firm contact with the concrete
foundation. Don't attempt to fix the base frame directly onto floor with ceramic and other decorated surfaces otherwise you put the lift
into a very dangerous situation.
C25 concrete foundation with a minimum thickness of 200mm.
Surface under base of the post: Horizontal and even (Gradients max. 0.5 %).
Newly built concrete ground must be older than 20days.
4.1.4 Tools and equipment needed for installation
Tool name
Specification
Quantity needed
Electrical drill
With D18 drill bit.
1
Open spanner
D17-19mm
2
Adjustable spanner
bigger than D30mm
1
Cross socket screw driver
PH2
1
Quick spanner handle adapter/ Ratchet
REB-310
1
Socket spanner
D24mm
1
Levelling device
1mm accuracy
1
Hammer
10 pounds
1
Truck lift
Capacity more than1000 kg
1
Lifting string
Capacity, 1000 kg
2
Torque spanner
MD400
1

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4.2 Installation attentions
4.2.1 Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and looseness of electrical wires.
4.2.2 All bolts should be firmly screwed up.
4.2.3 Do not place any vehicle on the lift in the case of trial running.
4.3 General Installation Steps
ONLY TRAINED AND QUALIFIED INSTALLERS CAN PERFORM LIFT INSTALLATION DUTIES.
Step 1: Remove the packaging, take out the carton for accessories and cover plate.
Step 2: Firstly, put something supporting between the two posts or suspend one of the posts by a crane and then remove the bolts on the
package.
Attention ： Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the
post.
Step 3: When the first post has been taken away, place something supporter under the second post and then remove the bolts on the
package.
Step 4: Fix the standing position for the two posts. (see Annex 1, floor plan)
1. Unfold the package and decide on which post the power unit will be mounted.
2. Draw an outline of the base plate on the ground with chalk and ascertain the position for the post.
Step 5: Connect crossbeam.
Make the posts face to each other and the distance between the posts equals to the length of the overhead crossbeam. Fix the beam to the
posts by screw M12×20.
1.Hex socket cylinder head screw M12x20
2.Spring washing M12
3. Flat washer M12
4. Overhead crossbeam
5. Vehicle roof protection rod
6. Post
1.Hex bolt 2.Iron rack

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Step 6: Erect and secure the post.
1. Make the posts face to each other and the distance between the posts equals to the length of the crossbeam. Use proper means to erect
the post.
2. Use suitable means to raise the lifting carriage to the first latching position. All the mounting holes in the base plate are then accessible.
Make sure the locking pawl is engaged.
3. Check and align the position of the base plates again.
4. Drill the mounting holes, using D18 carbide tipped masonry drill bit. Remove the drilling dust from the hole.
5. Use a spirit level to check the vertical alignment of the posts. If necessary, place equalizing plates under the base plates.
6. Impact and drive anchoring bolt into hole until nut and washer contact base. Tighten the nuts with torque wrench to 80-100Nm.
Anchoring bolt
A1
(foundation thickness )
A2
(drilling depth)
A3
(anchoring depth)
M18x200
≥200mm
160mm
145mm
Step 7: Connect steel cables.
1. Route and fix according to the following diagram of steel cable connection.
2. Use suitable means to raise carriages at both sides to the first latching point. Ensure the both carriages are locked.
3. After the cable being fixed, adjust and make the cables at both sides be with the same tightness. (This could be judged by the sound
caused by mechanical safety locking system during lifting process.)
4. Grease with NO.1 lithium grease (It is a must.)

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Step 8: Install the hydraulic system.
Attention: Do not contaminate the hydraulic system when do the connection.
1. Install hydraulic power unit onto the main post.
2. Connect oil hoses (NO.4 and 5 in the below Fig.) to the “T” connector in the main post.
Don’t let any solid substance go into the hydraulic line.
Ensure the connectors are screwed tight against leakage.
1. Composite connector
2. Rubber oil hose
3. “T” connector
4. Short oil hose
5. Long oil hose
6. Oil cylinder
7. Hydraulic power unit
1. Hex head nut M10
2. Spring washer M10
3. Flat washer M10
4. Anti-vibration washer
5. Hex head full swivel screw M10x35

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Step 9: Connect electrical system.
Refer to electrical connection diagram before making the connection.
Attention: electrical system connection must be done by qualified electricians.
1. Fix the operation unit onto the main post.
2. Fix max height limit switch onto the inside surface of the main post and connect its wire with the corresponding wire comes from the
control box by quick electrical connector.
1. Control box
2. Hex socket screw M6*15
3. Power side post
1. Max height limit switch TZ8108
2. Cross socket cap head screw M4x12
3. Cross socket cap head screw M4x25
4. Quick electrical connector

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3. Fix car roof protection limit switch onto the overhead crossbeam and connect its wire with the corresponding wire comes from the control
box by quick electrical connector.
4. Connect quick connectors between electromagnets.
1. Overhead crossbeam
2. Cross socket flat head screw M4x25
3. Car roof protection limit switch D4MC1000
4. Main post
5. Quick electrical connector
Adjustable bolt
Quick connector

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5. Connect electrical wires referring to the following wire connection diagram. Check that the supply voltage is adapted to the voltage of the
lift.

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Step 10: Install lifting arms.
Connect the lifting arm and the carriage. The arm pin shafts (No. 2) must be greased at the installation
Install the lifting arms onto the carriages and ensure the arm lock could work.
Attention: Install Lifting arms and fix feet protection bars ONLY after the complete assembly has been erected and anchored.
Step 11: Fill with hydraulic oil.
CLEAN AND FRESH OIL ONLY. DON’T FILL THE TANK COMPLETELY FULL.
Lift must be fully lowered before changing or adding hydraulic oil.
Prepare 13 liters of hydraulic oil. The level of oil shall reach the tippets volume mark of the tank. Add more oil after running the lift for
several cycles until the lift can rise to the maximum lifting height.
It is recommended to use HM No.46 hydraulic oil. Use HM No.32 hydraulic oil when average temperature of the location is below 10 degree
Celsius.
Change the oil 6 months after initial use and change once per year thereafter.
Step 12: Trial running.
Get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. This step is of particular
importance for it can check if the oil hoses are well connected. The connection is qualified when there is no abnormal sound or leakage after
having been tested for 5-6 cycles.
Bleeding the hydraulic system
Unscrew but don't remove the nut on top of the oil cylinder and slightly press the UP button until oil gets out. Screw the nut tight thereafter.
After bleeding, oil level in power unit reservoir may be down. Raise and lower lift several cycles. Add more oil if necessary to raise lift to full
height. It is only necessary to add oil to raise lift to full height.
Check the mechanical safety locking unit.
Check if its safety locking plates can be effectively engaged or released in the running process.
Adjust by screwing the screw as showed in the following drawing in case they cannot engage or disengage simultaneously
Check the synchronization of both lifting carriages.
Ensure the synchronization by adjusting the balance steel cables at both sides. Make both cables be of the same tightness.
This could be judged by the sound emitted by the safety locking unit during lifting process.
1.Carriage
2.Arm pin shaft
3.Arm
4.Handle of arm lock
5.Arm lock unit
Vent air remained in the cylinder

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If the lift doesn't raise, the motor may turn in the wrong direction. In such event, interchange wires U, V in the connection box.
Step 16: Fix feet protection fenders, column curtains, and lifting trays.
4.4 Items to be checked after installation
S/N
Check items
YES
NO
1
Screw torque of expansion bolts : 80-100Nm;
√
2
Rising speed ≥20mm/s;
√
3
Noise with rated load ≤75dB(A);
√
4
Grounding resistance: not bigger than 4Ω;
√
5
Height difference of the two carriages ≤5mm;
√
6
Mechanical catch unit is robust and synchronized when running with rated load ;
√
7
If the control button works as “hold to run”?
√
8
If limit switches work well?
√
9
If grounding wire is connected?
√
10
If rising and lowering smoothly?
√
11
If there is no abnormal notice during running with rated load?
√
12
If there is no oil leakage when running with rated load?
√
13
If expansion bolts, nuts or circlips are well secured?
√
14
If the max lifting height is 1970mm?
√
15
If Safety advices, name plate and logos are clear?
√
1. Feet protection fender
2. Hex socket cylinder head screw M10x15
1. Hex nut M6
2. Flat washer M6
3. Hook for column curtain
4. Column curtain
5. Cross socket cap head screw M6x8