EAE EE-612E Guide

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Model No. EE-612E
Portable single post lift
Electrical Release
Lifti Ca a ity 2500KG
Installation, Operation
and Parts Manual
Distributed by
Please read this entire manual carefully and completely before installation or operation
of the lift.
DATE:
28/04/2017

Installation, Operation and Parts
Manual
EE-612E
2
Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanual
and,inparticularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAE
productsandthusassociatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoid
damagetothedevice,WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothe
safetyinstructionsandinformationonitsdesignatedusemustbehandedovertotheperson.
Byusingtheproductyouagreethefollowingconditions:
Copyright
TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionby
copyrightlaws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextract
thereofisprohibitedandoffendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandasserts
claimsfordamagesintheeventofinfringements.
Warranty
Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,
evenifsuchhardwarehasbeenremovedagainintheinterim.
Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesand
genuinereplacementparts.Otherwiseanywarrantyclaimswillbeinvalid.
Liability
TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnot
applytodamagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE
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IMPORTANTNOTES

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IMPORTANTNOTES....................................................................................................................................2
1.1Operationofliftingplatforms........................................................................................................................4
1.2Checkingoftheliftingplatforms...................................................................................................................4
1.3Importantsafetynotices................................................................................................................................5
1.4Warninglabels...............................................................................................................................................6
1.5Potentialsafetyrisks......................................................................................................................................7
1.6Noiselevel......................................................................................................................................................8
PACKING,STORAGEANDTRANSPORTATION..............................................................................................9
2.1Theliftwasdismantledintothefollowing5partsfortransportation..........................................................9
2.2Storage..........................................................................................................................................................9
2.3Liftingandhandling.......................................................................................................................................9
PRODUCTDESCRIPTIONS..........................................................................................................................10
3.1Generaldescriptions....................................................................................................................................10
3.2Constructionofthelift.................................................................................................................................10
3.3Dimensions..................................................................................................................................................11
3.4Safetydevicesdescriptions..........................................................................................................................13
3.5Technicaldata..............................................................................................................................................13
INSTALLATIONINSTRUCTIONS..................................................................................................................14
4.1Preparationsbeforeinstallation..................................................................................................................14
4.2Installationattentions.................................................................................................................................15
4.3GeneralInstallationSteps............................................................................................................................16
4.4Itemstobecheckedafterinstallation.........................................................................................................26
OPERATIONINSTRUCTIONS......................................................................................................................26
5.1Precautions..................................................................................................................................................26
5.2Flowchartforoperation..............................................................................................................................27
5.3Operationinstructions.................................................................................................................................27
TROUBLESHOOTING................................................................................................................................28
MAINTENANCE.........................................................................................................................................30
Annex1,Hydraulicschemesandpartslist........................................................................................................32

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Annex2,Wiringschemesandpartslist.............................................................................................................36
Annex3,Explodeddrawingsandpartslist........................................................................................................40
SAFETYNOTES
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational
regulations,lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodoso
totheowneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbe
grantedinwriting.
Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselves
withtheoperatingproceduresinseveraltrialruns.
Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.
Donottrytomovetheliftwhenitisbeingliftedwithvehicles.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
 Basicprinciplesfortestingliftingplatforms
 Thebasichealthandsafetyrequirements.
 Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualified
persontoperformchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.
Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlog
bookiscompletelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationor
repairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnolongerthanoneyear.

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Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsand
whoissufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledged
rulesofengineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheload
bearingelementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairsto
loadbearingcomponents.
Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhois
sufficientlyfamiliarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledged
rulesofengineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.
1.3Importantsafetynotices
1.3.1DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsusutainingtheload.Donotinstall
theliftonanyasphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensure
regularmaintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a.Disconnectthepower;
b.Emptytheoiltank;

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c.Lubricatethemovingpartswithhydraulicoil.
WARNING：thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbe
builtintothisproduct,butmustbesuppliedbytheoperator.
Attention:Forenvironmentprotection,pleasedisposethedisusedoilinaproperway.
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1.4Warninglabels
Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthe
dangersofusingtheliftinanincorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedif
detachedordamaged.Pleasereadcarefullythemeaningofeachlabelandmemoriesthemforfutureoperation

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1.5Potentialsafetyrisks
1.5.1Mainsvoltage

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Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive
Safetymeasures:
 Onlyeverusethepowercordprovidedoratestedpowercord.
 Replacewireswithdamagedinsulation.
 Donotopentheoperatingunit.
1.5.2Riskofinjury,dangerofcrushing
Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavy
object,thereisariskofthevehiclefallingofftheliftingplatformortippingup.
Safetymeasures:
 Theliftingplatformisonlyevertobeemployedfortheintendedpurpose.
 CarefullystudyandheedalltheinformationgiveninSection1.4.
 Observethewarningnoticesforoperation.
1.6Noiselevel
Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoise
detectorinyourworkingarea.
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PACKING,STORAGEANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith
appropriateknowledgeoftheliftandafterreadingthismanual.
2.1Theliftwasdismantledintothefollowing5partsfortransportation
NamePackedbyDimension(mm)Weight(KG)Quantity
Post Packingframewith
corrugatedpaperbubbled
andbubbledfilm
2600*480*4104001
Baseframe Bubbledfilm 1140*1800*801501
Liftingplatform Packingframeandbubbled
film
1230*1411*7523001
Hydraulicpowerunit Carton 400*450*820251
Trolley Bubbledfilm 1200*320*200251
2.2Storage
Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedto
directsunlight,rainorwater.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesize
ofthepacksmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2metersinheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackis
morestable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrapped
togetherandrestrainedtostopthemfalling.
2.3Liftingandhandling
Openingthepacks
Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthe
packinglistarepresent.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthe
straps)ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder.
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PRODUCTDESCRIPTIONS
3.1Generaldescriptions
Thissinglepostliftisdrivenbyanelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwards
itspiston.Thepistondrivesthechaintoraisethecarriageandtheliftingarms.
Duringliftingprocess,themechanicalsafetyhookingsystemensuresnoslippingincaseofhydraulicfailure.
3.2Constructionofthelift
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3.3Dimensions

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3.4Safetydevicesdescriptions
NO. Safetydevice Function
124Vcontrolvoltage Safevoltageforoperators
2Maxheightlimitswitch
Controlthemaxliftingheight(stoprisingatheightof1870mm),andassure
thecylinderrunwithinitsmaxstroke.
3Loweringlimitswitch
Assuretheliftingplatformstoploweringatsafetyheightfromthegroundby
initialloweringandtriggerthealarmbuzzerasasafetywarningtoavoid
pinching.
4Mechanicalsafetyhook
Mechanicalprotectionoftheliftingsystemincaseoilcylindersfailtowork
andlosspushingstrength.
3.5Technicaldata
Ratedloadcapacity 2500KG
Ratedmotorcapacity 2.2KW
Voltage 220V/380V
Fullriseheight 1870mm
Fullloweredheight 115±5mm
Fullrisetimewithload ≤50s
Fullloweringtimewithload ≤50s
Maxworkinghydraulicpressure 18MPa
Minworkinghydraulicpressure 14MPa

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INSTALLATIONINSTRUCTIONS
4.1Preparationsbeforeinstallation
4.1.1Spacerequirements.
Referto3.3forthedimensionsofthelift.Theremustalsobeaclearanceofatleast1meterbetweentheliftingplatformandfixed
elements(e.g.wall)inallliftingpositions.Theremustbesufficientspaceattheendsoftheliftingplatformfordrivingvehicleson
andoff.
Tostopvehiclescollidingwiththeceiling,itisadvisabletofitanoverheadlightbarrierinlowceilingbuildings.
4.1.2Foundationsandconnections
Attention:electricalsystemconnectionmustbedonebylicensedtechnicians.
Requirementsforpowersupplycableoftheinstallationsite:atleast2.5mm2wirecorefor3Phpowerand4.0mm2wirecorefor
1Phpower.
Theusermusthavethefollowingworkperformedbeforeerectingthelift.
Constructionofthefoundationfollowingconsultationwiththemanufacturer’scustomerserviceoranauthorizedserviceagent.
Routingofthewiringtotheinstallationlocation.Theusermustprovidefuseprotectionfortheconnection.
Referalsotothecorrespondinginformationintheoperationinstructions.
4.1.3Foundationspreparations
 C20/25concretebasewithstrengthmorethan3000psi,toleranceofflatnesslessthan5mmandminimumthicknessof200mm.
Inaddition,newlybuiltconcretegroundmustbeolderthan20days.
4.1.4Toolsandequipmentneededforinstallation
ToolnameSpecificationQuantityneeded
OpenspannerD17‐19mm2
AdjustablespannerbiggerthanD30mm1
Crosssocketscrewdriver PH21
Quickspannerhandleadapter/Ratchet 1
Socketspanner D24mm1
Hammer 10pounds 1
Torquespanner MD4001
4.1.5Checkingparts
Unfoldthepackageandcheckifanypartsmissedasperthefollowinglist.Donothesitatetocontactusincaseanypartsmissed,but
ifyoudonotcontactusandinsistinstallinguponthelackofsomeparts,weaswellasourdealerswillnotbearanyresponsibilityfor
thisandwillchargeforanypartssubsequentlydemandedbythebuyer.

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S/NName Spec. QtyNote
1Portablebaseframe 612E‐A11apack
2Post 612E‐A21
apack
3Carriage 612E‐A31
4Liftingplatform 612E‐A41apack
5Hydraulicpowerunit 6121apack
6612portablekit 612E‐A131apack
7Hexheadfullswivelscrew M20*6010 
8Flatwasher D2010 
9Springwasher D2010 
10Cloth 612FE‐A71 
11Hexheadfullswivelscrew M16*4510 
12Flatwasher D1610 
13Springwasher D1610 
14Hookforchainprotectioncloth 6254E‐A1‐B52 
15Hexnut M64 
16Electromagnetprotectioncover 6254E‐A152 
17Topcap 6254E‐A121 
18Hexheadcapheadscrew M6*82 
19Flatwasher M62 
20Hexheadfullswivelscrew M10*354 
21Hexnut M104 
22Springwasher M104 
23Flatwasher D104 
24Anti‐vibrationpad 6254E‐A234 
25Liftingpad 4 
26Portablekitconnectionassembly 612E‐A2‐B21 
27Sleeve 612E‐A101 
28Connectionshaft 612E‐A91 
29Clip M162 
4.2Installationattentions
4.2.1Jointsofoilhoseandwiringmustbefirmlyconnectedinordertoavoidleakageofoilhoseandloosenessofelectricalwires.
4.2.2Allboltsshouldbefirmlyscrewedup.
4.2.3Donotplaceanyvehicleontheliftinthecaseoftrialrunning.
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4.3GeneralInstallationSteps
Step1:Removethepackagingandtakethemechanicalandhydraulicassemblytothedesignatedinstallingplace.
Step2:Placethebaseframeontheexpectedinstallationposition.
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Step3:Movetheliftingarmsandcontrolboxoutfromthepost.
Suspendthepostbyliftingequipmentandthendismantlethepostfromitspackingframe.
Attention：Pleasepayspecialattentionnottoletthepostfalldownforitmaycausecasualtyorbringdamagestotheaccessories
fixedinthepost.

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Step4:Fixthepostontotothebaseframeandtheportablekitconnector

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Step5:Installtheliftingplatformsandliftingarms
1.Fixtheliftingplatformontothecarriage.

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2.Connectliftingarmsandtheliftingplatform.

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