EAE EE-6435BWF Guide

EE-6435BWF
Four Post Lift
Electrical Release
With auxiliary lift for wheel free service
Lifting capacity: 4000KG/5000KG
Installation, Operation
and Parts Manual
Please read this entire manual carefully and completely before installation or operation of the lift.
Distributed by
15/06/2022

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IMPORTANT NOTES
Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in
particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus
associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device,
When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and
information on its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws,
international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited
and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the
event of infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even
if such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and
genuine replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to
damages caused through willful misconduct or gross negligence on the part of EAE.
All information in this manual is believed to be correct at time of publication.
EAE reserves the right to amend and alter technical data and composition without prior notice.
Please confirm at time of ordering.

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IMPORTANT NOTES .............................................................................................................................................................2
SAFETY NOTES .....................................................................................................................................................................4
1.1 Operation of lifting platforms ............................................................................................................................................... 4
1.2 Checking of the lifting platforms........................................................................................................................................... 4
1.3 Important safety notices ....................................................................................................................................................... 5
1.4 Safety duties.......................................................................................................................................................................... 6
1.5 Potential risks and safety measures...................................................................................................................................... 7
1.6 Noise level ............................................................................................................................................................................. 7
PACKING, STORAGE AND TRANSPORTATION .......................................................................................................................8
2.1 The lift was dismantled into the following 2 parts for transportation.................................................................................. 8
2.2 Storage .................................................................................................................................................................................. 8
2.3 Lifting and handling............................................................................................................................................................... 8
PRODUCTS DESCRIPTIONS ...................................................................................................................................................9
3.1 General descriptions ............................................................................................................................................................. 9
3.2 Construction of the lift .......................................................................................................................................................... 9
3.3 Dimensions.......................................................................................................................................................................... 10
3.4 Safety devices descriptions ................................................................................................................................................. 11
3.5 Technical data ..................................................................................................................................................................... 12
3.6 Nameplate........................................................................................................................................................................... 12
INSTALLATION INSTRUCTIONS ...........................................................................................................................................13
4.1 Preparations before installation ......................................................................................................................................... 13
4.2 Installation attentions ......................................................................................................................................................... 16
4.3 General installation steps.................................................................................................................................................... 16
4.4. Items to be checked after installation ............................................................................................................................... 26
OPERATION INSTRUCTIONS ...............................................................................................................................................26
5.1 Precautions ......................................................................................................................................................................... 26
5.2 Descriptions of control panel .............................................................................................................................................. 27
5.3 Operation instructions ........................................................................................................................................................ 27
5.4 Emergent lowering in case of no power supply .................................................................................................................. 29
TROUBLE SHOOTING..........................................................................................................................................................30
MAINTENANCE ..................................................................................................................................................................31
Annex 1, Steel cable connection ............................................................................................................................................... 33
Annex 2, Electrical schemes and parts list ................................................................................................................................ 34
Annex 3, Hydraulic schemes and parts list................................................................................................................................ 40
Annex 4,Exploded drawings and parts list ................................................................................................................................ 44

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the
owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in
writing.
Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the
operating procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic safety requirements stipulated in the directive 2006/42/EC
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to
perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is
completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of no longer than one year.
A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load
bearing elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to load
bearing components.
An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules
of engineering to be able to check and give an expert option on lifting platforms.

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1.3 Important safety notices
1.3.1 Recommend for indoor use only. DO not expose the lift to rain, snow or excessive moisture.
1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery, and capable of sustaining the load. Do not install the lift on
any asphalt surface.
1.3.3 Read and understand all safety warnings before operating the lift.
1.3.4 Do not leave the controls while the lift is still in motion.
1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.6 Only these properly trained personnel can operate the lift.
1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the lift.
1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular
maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.14 Do not modify any parts of the lift without manufacturer’s advice.
1.3.15 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
WARNING：The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
Attention: For environment protection, please dispose the disused oil in a proper way.

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1.4 Safety duties
All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers
of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or
damaged. Please read carefully the meaning of each label and memories them for future operation.
CAUTIONS
-·Read and digest the complete operation instructions before operating the lift.
- This lift is designed to raise the entire body of the intended vehicles. Don’t use it for other purposes.
- Inspect the space above and below the load and the loading carrying devices. It shall be free of obstructions before operating.
- Before raising operation, run the lift without load for a complete cycle to ensure it is in good condition.
- The supporting pads must be placed to pick-up points recommended by vehicle manufacturers. (Only for chassis supporting lift)
- Before lifting the vehicle and during all operations on the vehicle, make sure that it is properly stopped by the hand brake.
- Check the vehicle after raising a short distance to ensure that it is correctly and safely positioned.
- The load carrying device shall be observed by the operator throughout the motion of the lift.
- Engage the safety locking mechanism before entering under the raised vehicle.
WARNINGS
- ONLY authorized persons are permitted in the lift area.
- Always remember to use safety stands before removing or installing heavy parts. (Only for chassis supporting lift)
- Avoid excessive rocking of vehicle while on the lift
- Do not climb onto the load or load carrying device when they are raised.
DANGERS
- It is forbidden for people to stand in the field of motion during raising or lowering movement.
- Do not try to raise the vehicle with excessive length or width. Otherwise there is risk of vehicle falling from lift.
- Do not try to remove, interrupt or modify the safety devices.
- Electrical connection and maintenance must be done by qualified electricians, otherwise there could be danger of electric shock.
The instructions, cautions and warnings written above as well as in the in Manual cannot cover all possible conditions and situations
that may occur. The Common sense for safety must be always in the mind of the operator. For damages caused through willful
misconduct or gross negligence, the lift manufacturer or its distributors are excluded of liability.

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1.5 Potential risks and safety measures
1.5.1 RISK OF CRUSHING
Safety measures:
-During lift functioning, the operator must remain at the control station
-The presence of persons beneath the crossbeams and/or the platforms when they are moving, or the presence of persons inside the
danger zone indicated in the following figure is strictly prohibited.
-During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated position, when
the crossbeams and platforms are stationary, and when the mechanical safety devices are engaged
-When the platforms (and vehicle) are lowering the operator must never be partly or completely underneath or near of the movable
structure.
-The lift operator must not start the lift until it has been clearly established that there are no persons in danger zone.
1.5.2 RISK OF IMPACT
Caused by the parts of the lift or the vehicle that are positioned at head height.
Safety measure:
Personnel must be careful to avoid impact with parts of the machine not marked with special colors.
1.5.3RISK OF VEHICLE MOVING
Caused by operations involving the application of force sufficient to displace the vehicle.
In the case of large or particularly heavy vehicles, sudden movement could create an unacceptable overload or uneven load sharing.
Safety measure:
Make sure that the vehicle is properly stopped by the hand brake before being raised.
1.5.4RISK OF VEHICLE FALLING FROM LIFT
This hazard may arise in the case of incorrect positioning of the vehicle on the platforms, incorrect stopping of the vehicle, or in the case of
vehicles of dimensions that are not compatible with the capacity of the lift.
Safety measure:
Check the vehicle after raising a short distance to ensure that it is correctly and safely positioned.
1.5.5RISK OF SLACKENING OF LIFT CABLES
Caused by objects left leaning against the posts or on the platforms.
Safety measure:
Inspect the space above and below the load and the loading carrying devices. It shall be free of obstructions before operating.
1.5.6RISK OF SLIPPING
Caused by lubricant contamination of the floor around the lift.
Safety measure:
The area beneath and surrounding the lift and also the platforms must be kept clean. Remove any oil spills immediately.
1.6 Noise level
Noise emitted during operating the lift should be less than 70dB (A). For your health consideration, it is suggested to place a noise
detector in your working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with
appropriate knowledge of the lift and after reading this manual.
2.1 The lift was dismantled into the following 2 parts for transportation
Name
Packed by
Dimension(mm)
Weight(kg)
Quantity
Lift （ 48L ）
Steel brackets
4950*740*900
About 1550
1
Lift （ 52L ）
Steel brackets
5350*740*900
About 1750
1
Lift （ 57L ）
Steel brackets
5850*740*900
About 2000
1
Ramps
Bubbled film
1500*570*180
45
2
2.2 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct
sunlight, rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of
the packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more
stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped
together and restrained to stop them falling.
2.3 Lifting and handling
The packs can be lifted and transported only by using lift trucks.
The center of gravity and lashing points are marked on the packaging.
Never attempt to hoist or transport the unit using lifting slings.
Opening the packs
When the lift is delivered make sure that it has not been damaged during transportation and that all the parts specified on the packing list
are present.
Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or
damage to parts of the machine (be careful that no parts are dropped while you are opening the packing)
Take special care with the hydraulic power unit, the control panel and the platform cylinder.

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PRODUCTS DESCRIPTIONS
3.1 General descriptions
This four post lift is generally composed by four posts, two beams, two platforms, a hydraulic oil cylinder and a set of power unit. It is
driven by an electro-hydraulic system. Up and down of platforms is controlled by the to and fro movement of the oil cylinder. To ensure
safety for operators, it is equipped with mechanical safety locks in the four posts , which will automatically engaged in the process of lifting
so as to prevent the platforms from sudden dropping down in case the hydraulic system fails to work.
3.2 Construction of the lift
1. Power side post 2.Post 3.Power side crossbeam 4.The secondary crossbeam 5.Main platform
6. The secondary platform 7.main platform of the wheel free lift 8. The secondary platform of the wheel free lift
9. Side slip 10. Drive-on ramps 11. Control box 12.Power unit 13.Turntabl (optional) 14. Motor housing

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3.3 Dimensions
DATA
MODEL
48L
52L
57L
RL
4880 (192 1/8”)
5280 (207 7/8”)
5780 (227 9/16”)
OL
5970 (235 1/16”)
6370 (250 13/16”)
6870 (270 1/2”)
CL
4888 (192 7/16”)
5288 (208 3/16”)
5788 (227 7/8”)
CL1
4438 (174 3/4”)
4838 (190 1/2”)
5338 (210 3/16”)
L1
1580 (62 3/16”)
1980 (77 15/16”)
2280 (89 3/4”)
L2
970 (38 1/8”)
970 (38 1/8”)
1170 (46”)