EAE EE-612E Guide



ModelNo.EE‐612E
Portable single post lift
Electrical Release
Lifting Capacity 2500KG
Installation, Operation
andPartsManual
Please read this entire manual carefully and completely before installation or operation of the lift.
DATE: 30/06/2015

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Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanual
and,inparticularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAE
productsandthusassociatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoid
damagetothedevice,WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothe
safetyinstructionsandinformationonitsdesignatedusemustbehandedovertotheperson.
Byusingtheproductyouagreethefollowingconditions:
Copyright
TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionby
copyrightlaws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextract
thereofisprohibitedandoffendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandasserts
claimsfordamagesintheeventofinfringements.
Warranty
Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,
evenifsuchhardwarehasbeenremovedagainintheinterim.
Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesand
genuinereplacementparts.Otherwiseanywarrantyclaimswillbeinvalid.
Liability
TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnot
applytodamagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE
IMPORTANTNOTES

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IMPORTANTNOTES....................................................................................................................................2
1.1Operationofliftingplatforms........................................................................................................................4
1.2Checkingoftheliftingplatforms...................................................................................................................4
1.3Importantsafetynotices...............................................................................................................................5
1.4Warninglabels...............................................................................................................................................6
1.5Potentialsafetyrisks......................................................................................................................................7
1.6Noiselevel.....................................................................................................................................................7
PACKING,STORAGEANDTRANSPORTATION..............................................................................................8
2.1Theliftwasdismantledintothefollowing5partsfortransportation..........................................................8
2.2Storage...........................................................................................................................................................8
2.3Liftingandhandling.......................................................................................................................................8
PRODUCTDESCRIPTIONS...........................................................................................................................9
3.1Generaldescriptions......................................................................................................................................9
3.2Constructionofthelift..................................................................................................................................9
3.3Dimensions..................................................................................................................................................10
3.4Safetydevicesdescriptions.........................................................................................................................10
3.5Technicaldata..............................................................................................................................................11
INSTALLATIONINSTRUCTIONS.................................................................................................................11
4.1Preparationsbeforeinstallation..................................................................................................................11
4.2Installationattentions.................................................................................................................................13
4.3GeneralInstallationSteps............................................................................................................................13
4.4Itemstobecheckedafterinstallation.........................................................................................................21
OPERATIONINSTRUCTIONS......................................................................................................................22
5.1Precautions..................................................................................................................................................22
5.2Flowchartforoperation..............................................................................................................................22
5.3Operationinstructions.................................................................................................................................23
TROUBLESHOOTING................................................................................................................................24
MAINTENANCE.........................................................................................................................................25
ANNEX.....................................................................................................................................................26
Annex1,Hydraulicschemesandpartslist.........................................................................................................26
Annex2,Wiringschemesandpartslist.............................................................................................................30
Annex3,Explodeddrawingsandpartslist.........................................................................................................36

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SAFETYNOTES
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational
regulations,lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodoso
totheowneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbe
grantedinwriting.
Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselves
withtheoperatingproceduresinseveraltrialruns.
Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.
Donottrytomovetheliftwhenitisbeingliftedwithvehicles.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
Basicprinciplesfortestingliftingplatforms
Thebasichealthandsafetyrequirements.
Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualified
persontoperformchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.
Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlog
bookiscompletelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationor
repairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnolongerthanoneyear.
Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsand
whoissufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledged
rulesofengineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheload
bearingelementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairsto
loadbearingcomponents.
Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhois

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sufficientlyfamiliarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledged
rulesofengineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.
1.3Importantsafetynotices
1.3.1Recommedforindooruseonly,DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsusutainingtheload.Donotinstall
theliftonanyasphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensure
regularmaintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a. Disconnectthepower;
b. Emptytheoiltank;
c. Lubricatethemovingpartswithhydraulicoil.
WARNING：thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbe
builtintothisproduct,butmustbesuppliedbytheoperator.
Attention:Forenvironmentprotection,pleasedisposethedisusedoilinaproperway.

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1.4Warninglabels
Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthe
dangersofusingtheliftinanincorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedif
detachedordamaged.Pleasereadcarefullythemeaningofeachlabelandmemoriesthemforfutureoperation

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1.5Potentialsafetyrisks
1.5.1Mainsvoltage
Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive
Safetymeasures:
Onlyeverusethepowercordprovidedoratestedpowercord.
Replacewireswithdamagedinsulation.
Donotopentheoperatingunit.
1.5.2Riskofinjury,dangerofcrushing
Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavy
object,thereisariskofthevehiclefallingofftheliftingplatformortippingup.
Safetymeasures:
Theliftingplatformisonlyevertobeemployedfortheintendedpurpose.
CarefullystudyandheedalltheinformationgiveninSection1.4.
Observethewarningnoticesforoperation.
1.6Noiselevel
Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoise
detectorinyourworkingarea.
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PACKING,STORAGEANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith
appropriateknowledgeoftheliftandafterreadingthismanual.
2.1Theliftwasdismantledintothefollowing5partsfortransportation
NamePackedbyDimension(mm)Weight(KG)Quantity
Post Packingframewith
corrugatedpaperbubbled
andbubbledfilm
2600*480*4104001
Baseframe Bubbledfilm 1140*1800*801501
Liftingplatform Packingframeandbubbled
film
1230*1411*7523001
Hydraulicpowerunit Carton 400*450*820251
Trolley Bubbledfilm 1200*320*200251
2.2Storage
Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedto
directsunlight,rainorwater.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesize
ofthepacksmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2metersinheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackis
morestable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrapped
togetherandrestrainedtostopthemfalling.
2.3Liftingandhandling
Openingthepacks
Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthe
packinglistarepresent.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthe
straps)ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder.
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PRODUCTDESCRIPTIONS
3.1Generaldescriptions
Thissinglepostliftiscomposedofbaseframe,post,carriage,liftingarms,cylinders,portablekitandmotorunit,etc.
Itisdrivenbyanelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwardsitspiston.The
pistondrivesthechaintoraisethecarriageandtheliftingarms.
Duringliftingprocess,thesafetyhookwillbeautomaticallyengaged.Therefore,noslippingwillhappenincasethehydraulicsystem
breaksdown.
3.2Constructionofthelift
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3.3Dimensions
3.4Safetydevicesdescriptions
NO. Safetydevice Function
124Vcontrolvoltage Safevoltageforoperators
2
Maxheightlimitswitch Controlthemaxliftingheight(stoprisingatheightof1870mm),
andassurethecylinderrunwithinitsmaxstroke.
3

Loweringlimitswitch
Assuretheliftingplatformstoploweringatsafetyheightfromthe
groundbyinitialloweringandtriggerthealarmbuzzerasasafety
warningtoavoidpinching.
4
Mechanicalsafetyhook Mechanicalprotectionoftheliftingsystemincaseoilcylindersfail
toworkandlosspushingstrength.

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3.5Technicaldata
Model612E‐V2
Ratedloadcapacity 2500KG
Ratedmotorcapacity 2.2KW
Voltage 220V/380V
Fullriseheight 1870mm
Fullloweredheight 115±5mm
Fullrisetimewithload ≤50s
Fullloweringtimewithload ≤50s
Maxworkinghydraulicpressure 18MPa
Minworkinghydraulicpressure 14MPa
OilVolume8L
INSTALLATIONINSTRUCTIONS
4.1Preparationsbeforeinstallation
4.1.1Spacerequirements.
Referto3.3forthedimensionsofthelift.Theremustalsobeaclearanceofatleast1meterbetweentheliftingplatformandfixed
elements(e.g.wall)inallliftingpositions.Theremustbesufficientspaceattheendsoftheliftingplatformfordrivingvehicleson
andoff.
Tostopvehiclescollidingwiththeceiling,itisadvisabletofitanoverheadlightbarrierinlowceilingbuildings.
4.1.2Foundationsandconnections
Theusermusthavethefollowingworkperformedbeforeerectingthelift.
Constructionofthefoundationfollowingconsultationwiththemanufacturer’scustomerserviceoranauthorizedservice
agent.
Routingofthewiringtotheinstallationlocation.Theusermustprovidefuseprotectionfortheconnection.
Referalsotothecorrespondinginformationintheoperationinstructions.
4.1.3Foundationspreparations
C20/25concretebasewithstrengthmorethan3000psi,toleranceofflatnesslessthan5mmandminimumthicknessof200mm.
Inaddition,newlybuiltconcretegroundmustbeolderthan20days.
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4.1.4Toolsandequipmentneededforinstallation
ToolnameSpecificationQuantityneeded
OpenspannerD17‐19mm2
AdjustablespannerbiggerthanD30mm1
Crosssocketscrewdriver PH21
Quickspannerhandleadapter/Ratchet 1
Socketspanner D24mm1
Hammer 10pounds 1
Torquespanner MD4001
4.1.5Checkingparts
Unfoldthepackageandcheckifanypartsmissedasperthefollowinglist.Donothesitatetocontactusincaseanypartsmissed,but
ifyoudonotcontactusandinsistinstallinguponthelackofsomeparts,weaswellasourdealerswillnotbearanyresponsibilityfor
thisandwillchargeforanypartssubsequentlydemandedbythebuyer.
S/NName Spec. QtyNote
1Portablebaseframe 612E‐A11apack
2Post 612E‐A21
apack
3Carriage 612E‐A31
4Liftingplatform 612E‐A41apack
5Hydraulicpowerunit 6121apack
6612portablekit 612E‐A131apack
7Hexheadfullswivelscrew M20*6010 
8Flatwasher D2010 
9Springwasher D2010 
10Cloth 612FE‐A71 
11Hexheadfullswivelscrew M16*4510 
12Flatwasher D1610 
13Springwasher D1610 
14Hookforchainprotectioncloth 6254E‐A1‐B52 
15Hexnut M64 
16Electromagnetprotectioncover 6254E‐A152 
17Topcap 6254E‐A121 
18Hexheadcapheadscrew M6*82 
19Flatwasher M62 
20Hexheadfullswivelscrew M10*354 
21Hexnut M104 
22Springwasher M104 
23Flatwasher D104 
24Anti‐vibrationpad 6254E‐A234 
25Liftingpad 4 

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S/NName Spec. QtyNote
26Portablekitconnectionassembly 612E‐A2‐B21 
27Sleeve 612E‐A101 
28Connectionshaft 612E‐A91 
29Clip M162 
4.2Installationattentions
4.2.1Jointsofoilhoseandwiringmustbefirmlyconnectedinordertoavoidleakageofoilhoseandloosenessofelectricalwires.
4.2.2Allboltsshouldbefirmlyscrewedup.
4.2.3Donotplaceanyvehicleontheliftinthecaseoftrialrunning.
4.3GeneralInstallationSteps
Step1:Removethepackaging,takeoutthecartonforaccessories.
Step2:Placethebaseframeontheexpectedinstallationposition.

Step3:Movetheliftingarmsandcontrolboxoutfromthepost.
Suspendthepostbyliftingequipmentandthendismantlethepostfromitspackingframe
Attention：Pleasepayspecialattentionnottoletthepostfalldownforitmaycausecasualtyorbringdamagestotheaccessories
fixedinthepost.
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



Step4:Fixthepostontotothebaseframeandtheportablekitconnector





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


Step5:Installtheliftingplatformsandliftingarms
1.Fixtheliftingplatformontothecarriage.
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


2.Connectliftingarmsandtheliftingplatform.
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Step6:Fixelectromagnetsandsafetyhooks.


Step7:Mountthepowerunitontothepost.
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Step8:Connectoilhoses.
Connecttheoilhoseasperthefollowingdiagram.
Makesuretheoilhoseconnectoriscleanbeforemakingtheconnection.


Step9:Connecttheelectricalsystem.
1.Mountthecontrolboxontothepowersidepost.
Shortoilhose

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2.Fixelectromagnets










3.Fixlimitswitches




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4. Connectmotorwires,solenoidunloadingvalvewiresandpowersupplycable.
3. Connectquickconnectorsbetweenelectromagnets.
Step10:Fixchainprotectionclothes,electromagnetprotectorsandliftingtrays.