EAE EE-612E Guide



ModelNo.EE‐612E
Portable single post lift
Electrical Release
Lifting Capacity 2500KG
Installation, Operation
andPartsManual
Please read this entire manual carefully and completely before installation or operation of the lift.
DATE: 30/06/2015

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Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanual
and,inparticularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAE
productsandthusassociatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoid
damagetothedevice,WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothe
safetyinstructionsandinformationonitsdesignatedusemustbehandedovertotheperson.
Byusingtheproductyouagreethefollowingconditions:
Copyright
TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionby
copyrightlaws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextract
thereofisprohibitedandoffendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandasserts
claimsfordamagesintheeventofinfringements.
Warranty
Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,
evenifsuchhardwarehasbeenremovedagainintheinterim.
Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesand
genuinereplacementparts.Otherwiseanywarrantyclaimswillbeinvalid.
Liability
TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnot
applytodamagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE
IMPORTANTNOTES

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IMPORTANTNOTES....................................................................................................................................2
1.1Operationofliftingplatforms........................................................................................................................4
1.2Checkingoftheliftingplatforms...................................................................................................................4
1.3Importantsafetynotices...............................................................................................................................5
1.4Warninglabels...............................................................................................................................................6
1.5Potentialsafetyrisks......................................................................................................................................7
1.6Noiselevel.....................................................................................................................................................7
PACKING,STORAGEANDTRANSPORTATION..............................................................................................8
2.1Theliftwasdismantledintothefollowing5partsfortransportation..........................................................8
2.2Storage...........................................................................................................................................................8
2.3Liftingandhandling.......................................................................................................................................8
PRODUCTDESCRIPTIONS...........................................................................................................................9
3.1Generaldescriptions......................................................................................................................................9
3.2Constructionofthelift..................................................................................................................................9
3.3Dimensions..................................................................................................................................................10
3.4Safetydevicesdescriptions.........................................................................................................................10
3.5Technicaldata..............................................................................................................................................11
INSTALLATIONINSTRUCTIONS.................................................................................................................11
4.1Preparationsbeforeinstallation..................................................................................................................11
4.2Installationattentions.................................................................................................................................13
4.3GeneralInstallationSteps............................................................................................................................13
4.4Itemstobecheckedafterinstallation.........................................................................................................21
OPERATIONINSTRUCTIONS......................................................................................................................22
5.1Precautions..................................................................................................................................................22
5.2Flowchartforoperation..............................................................................................................................22
5.3Operationinstructions.................................................................................................................................23
TROUBLESHOOTING................................................................................................................................24
MAINTENANCE.........................................................................................................................................25
ANNEX.....................................................................................................................................................26
Annex1,Hydraulicschemesandpartslist.........................................................................................................26
Annex2,Wiringschemesandpartslist.............................................................................................................30
Annex3,Explodeddrawingsandpartslist.........................................................................................................36

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SAFETYNOTES
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational
regulations,lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodoso
totheowneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbe
grantedinwriting.
Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselves
withtheoperatingproceduresinseveraltrialruns.
Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.
Donottrytomovetheliftwhenitisbeingliftedwithvehicles.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
Basicprinciplesfortestingliftingplatforms
Thebasichealthandsafetyrequirements.
Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualified
persontoperformchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.
Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlog
bookiscompletelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationor
repairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnolongerthanoneyear.
Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsand
whoissufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledged
rulesofengineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheload
bearingelementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairsto
loadbearingcomponents.
Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhois

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sufficientlyfamiliarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledged
rulesofengineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.
1.3Importantsafetynotices
1.3.1Recommedforindooruseonly,DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsusutainingtheload.Donotinstall
theliftonanyasphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensure
regularmaintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a. Disconnectthepower;
b. Emptytheoiltank;
c. Lubricatethemovingpartswithhydraulicoil.
WARNING：thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbe
builtintothisproduct,butmustbesuppliedbytheoperator.
Attention:Forenvironmentprotection,pleasedisposethedisusedoilinaproperway.

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1.4Warninglabels
Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthe
dangersofusingtheliftinanincorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedif
detachedordamaged.Pleasereadcarefullythemeaningofeachlabelandmemoriesthemforfutureoperation

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1.5Potentialsafetyrisks
1.5.1Mainsvoltage
Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive
Safetymeasures:
Onlyeverusethepowercordprovidedoratestedpowercord.
Replacewireswithdamagedinsulation.
Donotopentheoperatingunit.
1.5.2Riskofinjury,dangerofcrushing
Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavy
object,thereisariskofthevehiclefallingofftheliftingplatformortippingup.
Safetymeasures:
Theliftingplatformisonlyevertobeemployedfortheintendedpurpose.
CarefullystudyandheedalltheinformationgiveninSection1.4.
Observethewarningnoticesforoperation.
1.6Noiselevel
Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoise
detectorinyourworkingarea.
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PACKING,STORAGEANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith
appropriateknowledgeoftheliftandafterreadingthismanual.
2.1Theliftwasdismantledintothefollowing5partsfortransportation
NamePackedbyDimension(mm)Weight(KG)Quantity
Post Packingframewith
corrugatedpaperbubbled
andbubbledfilm
2600*480*4104001
Baseframe Bubbledfilm 1140*1800*801501
Liftingplatform Packingframeandbubbled
film
1230*1411*7523001
Hydraulicpowerunit Carton 400*450*820251
Trolley Bubbledfilm 1200*320*200251
2.2Storage
Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedto
directsunlight,rainorwater.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesize
ofthepacksmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2metersinheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackis
morestable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrapped
togetherandrestrainedtostopthemfalling.
2.3Liftingandhandling
Openingthepacks
Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthe
packinglistarepresent.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthe
straps)ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder.
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PRODUCTDESCRIPTIONS
3.1Generaldescriptions
Thissinglepostliftiscomposedofbaseframe,post,carriage,liftingarms,cylinders,portablekitandmotorunit,etc.
Itisdrivenbyanelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwardsitspiston.The
pistondrivesthechaintoraisethecarriageandtheliftingarms.
Duringliftingprocess,thesafetyhookwillbeautomaticallyengaged.Therefore,noslippingwillhappenincasethehydraulicsystem
breaksdown.
3.2Constructionofthelift
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3.3Dimensions
3.4Safetydevicesdescriptions
NO. Safetydevice Function
124Vcontrolvoltage Safevoltageforoperators
2
Maxheightlimitswitch Controlthemaxliftingheight(stoprisingatheightof1870mm),
andassurethecylinderrunwithinitsmaxstroke.
3

Loweringlimitswitch
Assuretheliftingplatformstoploweringatsafetyheightfromthe
groundbyinitialloweringandtriggerthealarmbuzzerasasafety
warningtoavoidpinching.
4
Mechanicalsafetyhook Mechanicalprotectionoftheliftingsystemincaseoilcylindersfail
toworkandlosspushingstrength.