Eae Ee-6501v2 Quick start guide

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Model No. EE

6501V2

Short platform scissor lift

Low profile

Manual Leveling

With synchronization protection

Lifting capacity: 3000KG

Installation, Operation

andPartsManual

Distributed by

Please read this entire manual carefully and completely before installation or operation of the lift.

Date: 27/10/2017

Installation, Operation and Parts Manual

EE-6501V2

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IMPORTANTNOTES 

Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in

particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAEproductsandthus

associatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothedevice,

WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsand

informationonitsdesignatedusemustbehandedovertotheperson.

Byusingtheproductyouagreethefollowingconditions:

Copyright

TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionbycopyright

laws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofis

prohibitedandoffendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandassertsclaimsfor

damagesintheeventofinfringements.

Warranty

Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,

evenifsuchhardwarehasbeenremovedagainintheinterim.

Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesand

genuinereplacementparts.Otherwiseanywarrantyclaimswillbeinvalid.

Liability

TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto

damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE.

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Installation, Operation and Parts Manual

EE-6501V2

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IMPORTANTNOTES................................................................................................................................................................................2

SAFETYNOTES........................................................................................................................................................................................4

1.1Operationofliftingplatforms.....................................................................................................................................................................4

1.2Checkingoftheliftingplatforms................................................................................................................................................................4

1.3Importantsafetynotices.............................................................................................................................................................................5

1.4Warninglabels............................................................................................................................................................................................6

1.5Potentialsafetyrisks...................................................................................................................................................................................7

1.6Noiselevel..................................................................................................................................................................................................7

PACKING,STORAGEANDTRANSPORTATION..........................................................................................................................................8

2.1Theliftwasdismantledintothefollowing2partsfortransportation........................................................................................................8

2.2Storage.......................................................................................................................................................................................................8

2.3Liftingandhandling....................................................................................................................................................................................8

PRODUCTDESCRIPTIONS........................................................................................................................................................................9

3.1Generaldescriptions...................................................................................................................................................................................9

3.2Constructionofthelift................................................................................................................................................................................9

3.3Dimensions...............................................................................................................................................................................................10

3.4Safetydevicesdescriptions.......................................................................................................................................................................11

3.5Technicaldata..........................................................................................................................................................................................12

INSTALLATIONINSTRUCTIONS...............................................................................................................................................................12

4.1Preparationsbeforeinstallation...............................................................................................................................................................12

4.2Installationattentions..............................................................................................................................................................................15

4.3GeneralInstallationSteps.........................................................................................................................................................................15

4.4Itemstobecheckedafterinstallation......................................................................................................................................................19

OPERATIONINSTRUCTIONS...................................................................................................................................................................19

5.1Precautions...............................................................................................................................................................................................19

5.2Operationinstructions..............................................................................................................................................................................20

5.3Flowchartforoperation...........................................................................................................................................................................20

5.4Operationinstructions..............................................................................................................................................................................21

5.5Emergencylowering.................................................................................................................................................................................22

TROUBLESHOOTING.............................................................................................................................................................................24

MAINTENANCE..........................................................................................................................................................

错误

未定义书签。

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ANNEX......................................................................................................................................................................

错误

未定义书签。

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Annex1,Wiringdiagramsandpartslist..........................................................................................................................................................27

Annex2,Hydraulicdiagramsandpartslist.....................................................................................................................................................31

Annex3,Pneumaticdiagramsandpartslist...................................................................................................................................................35

Annex4,Mechanicallyexplodeddrawingsandpartslist................................................................................................................................36

Installation, Operation and Parts Manual

EE-6501V2

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SAFETYNOTES

1.1Operationofliftingplatforms

Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational

regulations,lawsanddirectivesmustbeobserved.

Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosoto

theowneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbe

grantedinwriting.

Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswith

theoperatingproceduresinseveraltrialruns.

Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.

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1.2Checkingoftheliftingplatforms

Checksaretobebasedonthefollowingdirectivesandregulations:

Basicprinciplesfortestingliftingplatforms

Thebasichealthandsafetyrequirementsstipulatedinthedirective2006/42/EC

HarmonizedEuropeanstandards

Theapplicableaccidentpreventionregulations

Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto

performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.

Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.

1.2.1Scopeofchecking

Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe

componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis

completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.

1.2.2Regularchecking

Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.

A

(mm)

B

(mm)

C

(mm)

D

(T)

E

(T)

F

(T)

G

(T)

1900 2000 1101.8 1.21.21.8

Installation, Operation and Parts Manual

EE-6501V2

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Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois

sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof

engineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.

1.2.3Exceptionalchecking

Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheload

bearingelementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoload

bearingcomponents.

Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhois

sufficientlyfamiliarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledged

rulesofengineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.

1.3Importantsafetynotices

1.3.1Recommedforindooruseonly,DOnotexposethelifttorain,snoworexcessivemoisture.

1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsusutainingtheload.Donotinstallthe

liftonanyasphaltsurface.

1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.

1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.

1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.

1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.

1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc,whichcouldbecaughtbymovingpartsofthelift.

1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.

1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.

1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated

componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.

1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.

1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular

maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.

1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.

1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.

1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:

a.Disconnectthepower;

b.Emptytheoiltank;

c.Lubricatethemovingpartswithhydraulicoil.

WARNING：thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand

Installation, Operation and Parts Manual

EE-6501V2

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situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuilt

intothisproduct,butmustbesuppliedbytheoperator.

Attention:Forenvironmentprotection,pleasedisposethedisusedoilinaproperway.

1.4Warninglabels

Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangers

ofusingtheliftinanincorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedor

damaged.Pleasereadcarefullythemeaningofeachlabelandmemoriesthemforfutureoperation

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Installation, Operation and Parts Manual

EE-6501V2

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1.5Potentialsafetyrisks

1.5.1Mainsvoltage

Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive

Safetymeasures:

Onlyeverusethepowercordprovidedoratestedpowercord.

Replacewireswithdamagedinsulation.

Donotopentheoperatingunit.

1.5.2Riskofinjury,dangerofcrushing

Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavyobject,

thereisariskofthevehiclefallingofftheliftingplatformortippingup.

Safetymeasures:

Theliftingplatformisonlyevertobeemployedfortheintendedpurpose.

CarefullystudyandheedalltheinformationgiveninSection1.4.

Observethewarningnoticesforoperation.

1.6Noiselevel

Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoisedetector

inyourworkingarea.

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Installation, Operation and Parts Manual

EE-6501V2

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PACKING,STORAGEANDTRANSPORTATION

Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith

appropriateknowledgeoftheliftandafterreadingthismanual.

2.1Theliftwasdismantledintothefollowing2partsfortransportation

NamePackedbyDimension(mm)Weight(kg)Quantity

ControlcabinetWoodencase580*510*10101001

LiftplatformsCartonwithwoodenbase2050*700*4008001

2.2Storage

Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedtodirect

sunlight,rainorwater.

Stackingthepacks

Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeof

thepacksmakestackingdifficultandpotentiallydangerous.

Ifstackingisunavoidable,useallappropriateprecautions:

‐neverstacktomorethan2metersinheight.

‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore

stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.

Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrapped

togetherandrestrainedtostopthemfalling.

2.3Liftingandhandling

Thepackscanbeliftedandtransportedonlybyusinglifttrucks.



Openingthepacks

Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepacking

listarepresent.

Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)

ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)

Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandtheplatformcylinder.

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Installation, Operation and Parts Manual

EE-6501V2

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PRODUCTDESCRIPTIONS

3.1Generaldescriptions

Thisfullrisescissorliftisofprettylowerprofilewhenatitslowestposition.Itsfourcylinderstructuremakesthelowestclearancefrom

groundis110mm.Thismodelisdesignedwithtwodifferentlevelingsystems‐autolevelingandmanualleveling.Foritisspecially

designedforsurfacemounting,userscouldhaveitinstalledwithgreatconvenience.Itsplatformextensiondeignnotonlycanbeusedas

aramp,butalsocanserveasanextendedpartoftheplatformformuchlongervehicles.Besides,designslike,24Vworkingvoltageof

controlboxandlimitswitch,alarmingbuzzer,pneumaticsafetylock,anti‐surgevalves,etc.havefullyconsideredyourpersonalsecurity.

3.2Constructionofthelift



1. Baseframeassembly

2. Scissorbracket

3. Liftingplatform

4. Operationunit

5. Oilcylinder

Installation, Operation and Parts Manual

EE-6501V2



3.3Dimensions

Unit:mm



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